background image

 
 
 

It

 

is

 

suggested

 

that

 

the

 

Model

 

L80

 

be

 

installed

 

in

 

an

 

external

 

cage

 

for

 

maintenance

 

and

 

testing

 

purposes.

 

A

 

recommended

 

piping

 

system

 

for

 

mounting

 

an

 

external

 

cage

 

to

 

a

 

vessel

 

is

 

shown

 

in

 

Figure

 

2.

 

The

 

valves

 

above

 

and

 

below

 

the

 

cage

 

are

 

required

 

for

 

testing

 

and

 

maintenance

 

purposes.

 

 

If

 

a

 

cage

 

with

 

weld

 

connections

 

is

 

used,

 

the

 

level

 

switch

 

should

 

be

 

removed

 

from

 

the

 

cage

 

before

 

welding.

 

This

 

will

 

prevent

 

weld

 

sparks

 

form

 

damaging

 

the

 

displacer

 

assembly.

 

Remove

 

the

 

switch

 

from

 

the

 

cage

 

as

 

per

 

instructions

 

in

 

paragraphs

 

5.2.1

 

through

 

5.2.2

 

of

 

the

 

FULL

 

DISASSEMBLY

 

section

 

of

 

this

 

manual.

 

After

 

welding

 

install

 

the

 

level

 

switch

 

as

 

per

 

instructions

 

in

 

Section

 

3.2

 

INSTALLING

 

SWITCH

 

IN

 

CAGE.

 

 

If

 

the

 

cage

 

has

 

threaded

 

or

 

flanged

 

process

 

connections,

 

the

 

level

 

switch

 

does

 

not

 

have

 

to

 

be

 

removed

 

before

 

mounting

 

the

 

switch

 

to

 

the

 

vessel.

 

Cages

 

with

 

1"

 

NPT

 

process

 

connections

 

may

 

be

 

installed

 

on

 

the

 

vessel

 

with

 

1",

 

¾",

 

or

 

½"

 

O.D.

 

piping.

 

CAUTION:

 

The

 

pressure

 

rating

 

of

 

all

 

pipe,

 

valve,

 

and

 

pipe

 

fittings

 

must

 

meet

 

or

 

exceed

 

the

 

working

 

pressure

 

of

 

the

 

vessel

 

they

 

are

 

to

 

be

 

installed

 

on.

 

Adequate

 

support

 

for

 

long

 

pipe

 

runs

 

should

 

be

 

provided

 

to

 

prevent

 

excessive

 

vibrations

 

of

 

the

 

level

 

switch.

 

 

It

 

is

 

recommended

 

that

 

external

 

cages

 

be

 

installed

 

with

 

the

 

process

 

connections

 

as

 

close

 

to

 

vertical

 

and

 

the

 

cage

 

length

 

as

 

close

 

to

 

horizontal

 

as

 

possible.

 

This

 

will

 

insure

 

the

 

proper

 

fluid

 

flow

 

through

 

the

 

cage.

 

 

3.2

 

LEVEL

 

SWITCH

 

INSTALLATION

 

Before

 

installing

 

a

 

level

 

switch

 

into

 

an

 

external

 

cage

 

or

 

mating

 

flange

 

verify

 

that

 

the

 

level

 

switch

 

is

 

configured

 

for

 

the

 

operation

 

mode

 

required

 

(i.e.

 

direct

 

(low)

 

or

 

reverse

 

(high)

 

action).

 

See

 

Section

 

4.0

 

CHANGING

 

MODE

 

OF

 

OPERATION

 

and

 

Figure

 

5.

 

NOTE:

 

When

 

direct

 

mounting

 

a

 

level

 

switch

 

to

 

a

 

tank

 

or

 

vessel

 

verify

 

that

 

the

 

back

 

of

 

the

 

displacer

 

assembly

 

will

 

be

 

at

 

least

 

½"

 

(13mm)

 

longer

 

than

 

the

 

2"

 

connection

 

it

 

is

 

being

 

installed

 

into

 

(See

 

Figure

 

4).

 

 

TOOL

 

REQUIRED:

 

 

2.125"

 

open

 

end

 

or

 

suitable

 

adjustable

 

wrench

 

or

 

pipe

 

wrench

 

 

3.2.1

 

Clean

 

any

 

dirt

 

or

 

debris

 

form

 

the

 

2"

 

NPT

 

pipe

 

threads

 

of

 

the

 

switch

 

and

 

mating

 

connection

 

 

3.2.2

 

Apply

 

Teflon

 

tape

 

or

 

other

 

tread

 

sealing

 

compound

 

to

 

the

 

2"

 

NPT

 

threads

 

on

 

the

 

switch

 

 

3.2.3

 

Apply

 

and

 

anti

galling

 

compound

 

to

 

the

 

2"

 

NPT

 

female

 

thread

 

that

 

the

 

switch

 

is

 

to

 

be

 

installed

 

into.

 

 

3.2.4

 

Screw

 

the

 

switch

 

into

 

the

 

mounting

 

tread

 

and

 

tighten

 

with

 

the

 

wrench.

 

When

 

tight,

 

the

 

spring

 

cap

 

must

 

be

 

up

 

as

 

shown

 

in

 

figure

 

5.

 

Summary of Contents for OMP L80-P

Page 1: ... in the buoyancy of a displacer assembly 9 inside either a pressurized or an unpressurized vessel A pivoting action is used to transmit the buoyancy change of the displacer assembly The bore of the cone 14 contacts a pivot 13 on the pivot body 3 The o ring 8 provides a pressure tight seal between he body 7 and the shaft of the cone protruding through the o ring Pressure in the vessel acting on the...

Page 2: ...d end of the transverse rod down away from the spring cap When the liquid level is above the displacer assembly the counterclockwise rotational force of the spring on the cone is greater than the counterclockwise rotational force of the buoyant displacer This larger force maintains the transverse rod in the down position while the transverse rod ramp pushing on the push rod keeps the switch assemb...

Page 3: ...upport for long pipe runs should be provided to prevent excessive vibrations of the level switch It is recommended that external cages be installed with the process connections as close to vertical and the cage length as close to horizontal as possible This will insure the proper fluid flow through the cage 3 2 LEVEL SWITCH INSTALLATION Before installing a level switch into an external cage or mat...

Page 4: ... of the witch assembly to provide a proper back up This will prevent damage to the connection thread between the electric switch assembly and the level switch body 4 1 3 The electric switch leads are labeled and color coded for the type of switch contact Connection of these leads for the desired switch operating function is shown on Table 1 SPDT SWITCH LOW OPERATION COLOR LEVEL CONTACT FUNCTION BL...

Page 5: ... the cage or vessel If this cannot be verified follow instructions in Section 4 2 PRESSURIZED CAGE OR VESSEL 5 1 2 CAUTION REMOVE AND LOCK ALL ELECTRICAL POWER BEFORE WORKING ON ELECTRICAL SWITCH LEADS Disconnect all electrical switch lead connections DO NOT attempt to remove the electric switch assembly until the leads are disconnected Follow all applicable codes when working with electrical equi...

Page 6: ...TING A FORCE ON THE PIVOT AFTER IT MOVES 5 64 THEN STOP TURNING THE TWO SCREWS THE UNIT MAY HAVE DAMAGE THAT WILL ALLOW THE CONE TO DISENGAGE THE O RING 8 AND THE PROCESS PRESSURE AND MEDIUM WILL ESCAPE THROUGH THE BODY THE PROCESS PRESSURE WILL HAVE TO BE REMOVED FROM THE CAGE OR VESSEL BEFORE ANY FURTHER DISASSEMBLY IS POSSIBLE 5 2 3 Replace the four hex socket head cap screws and tighten 5 2 4 ...

Page 7: ...tely CAUTION THE PIVOT BODY SHOULD MOVE OUTWARD APPROXIMATELY 1 16 AND STOP AS THE DISPLACER ASSEMBLY CONTACTS THE BODY IF THE PROCESS PRESSURE IS STILL EXERTING A FORCE ON THE VALVE BODY AFTER IT MOVES 5 64 THEN STOP TURNING THE TWO SCREWS THE UNIT MAY HAVE DAMAGE THAT WILL ALLOW THE CONE TO DISENGAGE THE O RING 8 AND THE PROCESS PRESSURE AND MEDIUM WILL ESCAPE THROUGH THE BODY THE PROCESS PRESSU...

Page 8: ...renches needle nose pliers pliers safety solvent silicone based o ring lubricant 7 1 Using an appropriate safety solvent clean all parts 7 2 Inspect the I D of the transverse rod bore in the pivot body 13 and the O D of the transverse rod 16 for corrosion and excessive wear The surface of the bore and the ramp on the transverse rod should have a mirror like appearance Replace any worn or damaged p...

Page 9: ...the length of the push rod 10 after installing an electric switch assembly 2 8 2 Install the switch assembly per procedures in paragraph 7 6 and 7 7 of this manual 8 3 Connect a suitable device to test switch continuity to the appropriate switch leads 8 4 If the switch is not installed in a vessel it may be tested by raising and lowering the displacer assembly manually For a switch installed in a ...

Page 10: ... tight Damaged wiring Check switch leads for cuts Switch assembly 2 damaged Follow procedures in section 6 0 and replace switch assembly Debris accumulation on push rod 17 transverse rod 16 or under cone 14 Follow procedures in sections 6 0 and 7 0 to disassemble and clean Trash accumulation on displacer assembly 9 Remove switch form vessel or cage per procedures in Section 6 3 and clean displacer...

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