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SERVICE MANUAL

DVD VIDEO PLAYER

No.A0018

Sep. 2001

COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.

XV-S62SL

XV-S62SL

Area Suffix

US ----------  Singapore
UF --------------  China
UB -------  Hong Kong

This service manual is printed on 100% recycled paper.

Contents

Safety precautions ------------------------ 1-2
Preventing static electricity -------------  1-3
Precautions for service -----------------  1-4
Important for laser products -----------  1-5

Disassembly method --------------------  1-6
Adjustment method ----------------------  1-15
Troubleshooting --------------------------  1-19
Description of major ICs ----------------  1-23
Glossary of term and abbreviations --  1-42

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Summary of Contents for XV-S62SL

Page 1: ...UF China UB Hong Kong This service manual is printed on 100 recycled paper Contents Safety precautions 1 2 Preventing static electricity 1 3 Precautions for service 1 4 Important for laser products 1 5 Disassembly method 1 6 Adjustment method 1 15 Troubleshooting 1 19 Description of major ICs 1 23 Glossary of term and abbreviations 1 42 ...

Page 2: ...net screw heads headphone jack control shafts etc to be sure the product is safe to operate without danger of electrical shock Do not use a line isolation transformer during this check Plug the AC line cord directly into the AC outlet Using a Leakage Current Tester measure the leakage current from each exposed metal parts of the cabinet particularly any exposed metal part having a return path to t...

Page 3: ...ring transport and before installation both sides of the laser diode on the replacement optical pickup are shorted After replacement return the shorted parts to their original condition Refer to the text 2 Do not use a tester to check the condition of the laser diode in the optical pickup The tester s internal power source can easily destroy the laser diode 1 2 Handling the traverse unit optical p...

Page 4: ...ical block Do not change the setting of these half fixed resistors for laser power adjustment Destruction of Traverse Unit and Laser Pickup by Static Electricity Laser diodes are easily destroyed by static electricity charged on clothing or the human body Before repairing peripheral elements of the traverse unit or pickup be sure to take the following electrostatic protection 1 Wear an antistatic ...

Page 5: ...tion the laser is able to function 6 CAUTION Use of controls adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure REPRODUCTION AND POSITION OF LABEL and PRINT WARNING LABEL and PRINT Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check CLASS 1 LASER PRODUCT CAUTION Invisible l...

Page 6: ... is removed from the connector CN512 and CN513 connected with the main board respectively 3 Remove the mechanism assembly by lifting the rear part of the mechanism assembly Prior to performing the following procedure remove the top cover and mechanism assembly 1 Disconnect the card wire from connector CN201 and CN202 on the servo control board respectively 2 Disconnect the flexible wire from conne...

Page 7: ...1 Remove the one screw E attaching the front panel assembly on the bottom chassis 2 Disconnect the wire from CN3 and JT102 JT202 on the main board respectively 3 Hook c and d are removed respectively and the front panel assembly is removed Prior to performing the following procedure remove the top cover mechanism assembly and rear panel 1 Disconnect the wire from CN3 and JT102 JT202 on the main bo...

Page 8: ...owing procedure remove the clamper assembly Push b of the slide cam into the slot on the left side of the loading base until it stops Draw out the tray toward the front 1 2 Removing the tray See Fig 2 and 3 When reattaching fit the clamper to the two joints a ATTENTION Before reattaching the tray slide the part c of the slide cam to the right as shown in Fig 3 ATTENTION Joint a Joint a A A A A Fig...

Page 9: ...levator ATTENTION Prior to performing the following procedure remove the clamper assembly the tray and the traverse mechanism assembly Extend each bar e inside of the loading base outward and detach the elevator shaft 1 Removing the elevator See Fig 6 and 7 When reattaching first fit the two shafts on the front of the elevator to the slots f of the slide cam ATTENTION Fig 4 Fig 5 Fig 6 Fig 7 B B B...

Page 10: ...he elevator Remove the belt from the pulley Remove the screw C attaching the motor assembly Turn over the body and remove the screw D attaching the motor assembly Release the two tabs g retaining the motor board 1 2 3 4 Removing the motor assembly See Fig 8 and 9 Fig 8 Fig 9 C Motor assembly Belt Loading base Motor assembly D Tabs g ...

Page 11: ...y gear bracket in the direction of the arrow and pull out the pulley gear Slide the slide cam in the direction of the arrow to release the two joints i and remove upward Remove the middle gear 1 2 3 4 Removing the Idle gear pulley gear middle gear slide cam See Fig 10 to 12 Fig 11 Fig 12 Fig 10 Motor assembly Pulley gear Pulley gear bracket Pulley gear bracket E Idle gear Idle gear Pulley gear Tad...

Page 12: ...ng make sure that the thrust spring presses the feed gear M and the feed gear E reasonably ATTENTION Remove the feed gear M Pull out the feed gear E and the lead screw Remove the two screws H attaching the feed motor 2 3 4 When reattaching pass the two cables extending from the feed motor through the notch k of the feed holder as shown in Fig 13 ATTENTION Traverse mechanism assembly section Fig 13...

Page 13: ...ve the part m in the direction of the arrow and detach from the spindle base Disengage the joint n of the pickup and the shaft in the direction of the arrow Pull out the shaft from the pickup Remove the two screws J attaching the actuator Disengage the joint of the actuator and the lead spring Pull out the lead spring 2 3 4 5 6 The spring must be under the shaft when you install pick up Fig 16 Fig...

Page 14: ...ndle motor assembly See Fig 19 to 21 When reattaching pass the card wire extending from the spindle motor board through the notch of the spindle base ATTENTION Remove the three screws M attaching the spindle base 2 Fig 19 Fig 20 Fig 21 Spindle motor assembly Spindle base L M M Spindle base Mechanism base L L Spindle motor ...

Page 15: ...on When scan mode is set to the progressive scanning the indicator is green from red 1 Makes to test mode and initializes 2 When CHOICE button of remote control is pushed once the figure is displayed on the FL display as follows 2 3 _ 0 6 _ 1 6 _ F 9 FL Display FL Display microcomputer IC2 Front end microcomputer IC401 Microcode of decoder Decoder part IC509 POWER Button CHOICE Button switch of mo...

Page 16: ...3978 3988 4 7 4 8 4 9 5 1 5 2 5 3 5 4 5 5 5 7 5 8 5 9 6 0 6 1 6 3 6 4 6 6 6 7 6 9 7 0 7 1 7 2 7 3 7 5 3B18 3B28 3B38 3B48 3B58 3B68 3B78 3B88 3B98 3BA8 3BB8 3BC8 3BD8 3BE8 3BF8 3C18 3C28 3C38 3C48 3C58 3C68 3C78 3C88 10 5 10 6 10 7 10 8 10 9 11 1 11 2 11 3 11 4 11 5 11 7 11 8 11 9 12 0 12 1 12 4 12 5 12 7 12 7 12 9 13 0 13 1 13 2 3998 39A8 39B8 39C8 39D8 39E8 39F8 3A18 3A28 3A38 3A48 3A58 3A68 3A7...

Page 17: ... please when the tray opens automatically When the tray closes with there no disk in the tray The tray opens automatically and turn off the power supply once please pushing the POWER button in the state When the STANDBY indicator lights the STEP2 disk is putting in the tray and POWER button is pushed When up grade is completed In case of 6 Upgrade progress Upgrading blue screen In case of 4 After ...

Page 18: ...rom the mechanism assembly and puts into the state set up as shown in figure Each wire connected by the servo control board this time leaves the connection maintained Between shaft and hook of mechanism assembly of figure Board is put And the board is inclined in the direction of the arrow on figure as much as possible 4 The extension cord is inserted in the connector of the assistance board respe...

Page 19: ...everal seconds and becomes NO DISC or an error display afterwards The rotation of DISC becomes high speed and abnormal and becomes NO DISC or an error display afterwards Is focus retraction OK Even when it retracts correctly if it is out of focus and makes repeated retries with a clicking sound it is in error Is tracking retraction OK If TE waveform reappears or fails to converge after the TE retr...

Page 20: ...control signal come from servo IC or the microcomputer Is it L while the terminal of IC251 18 SBRK is operating Is it H while the terminal of IC251 23 SPMUTE is operating Is the control signal input to the terminal of IC251 22 EC changes from VHALF voltage while the motor is working Is the VHALF voltage input to the terminal of IC251 21 ECR 4 Is the FG signal input to the servo IC Is FG pulse inpu...

Page 21: ...ng been turned on Spindle motor and driver is defective Additionally IC101 and IC201 and Mechanism is defective jitter etc are thought Besides the undermentioned cause is thought though specific of the cause is difficult because various factors are thought Mechanism is defective jitter IC201 IC301 IC401 The disc is dirty or the wound has adhered 7 Address read NG 8 Between layers jump NG double la...

Page 22: ...echanism etc The image is sometimes blocked and the image stops The image is blocked when going to outer though it is normal in surroundings in the disk and the stopping symptom increases There is a possibility with bad jitter value for such a symptom 12 CD During normal playback operation a Is TOC reading normal Displays total time for CD DA Shifts to double speed mode for V CD b Playback possibl...

Page 23: ... 3 4 PE VCC CS SK NC GND DO DI 8 7 6 5 AK93C65AF X IC403 EEPROM 1 Pin layout 2 Block diagram 3 Pin function Pin No 1 2 3 4 5 6 7 8 Symbol PE VCC CS SK DI DO GND NC Program enable Resistance with built in pull up Power supply terminal Chip select Serial clock input Serial data input Serial data output Connect to ground Non connect Attention Resistors of pin No 1 PE are 2 5M ohm Description Descript...

Page 24: ...ly terminal 3V Connect to GND VREF2 voltage output terminal Power supply terminal 5V VHALF voltage output terminal Equivalence RF Equivalence RF Connect to GND I I O I I O I I I O I I I I I I I O O I O O O O O O Pin No Symbol PC1 PC01 PC2 PC02 TGBAL TBAL FBAL POFLT DTRD IDGT STANDBY SEN SCK STDI RSEL JLINE TEN TEOUT ASN ASOUT FEN FEOUT VSS TG VDD GND2 VREF2 VCC2 VHALF DFLTON DFLTOP DSFLT GND3 I O ...

Page 25: ...lock Input for Ch4 stand by control Substrate ground Output for CH3 OP AMP Inverting input for CH3 OP AMP Non inverting input for CH3 OP AMP Output for CH4 OP AMP Inverting input for CH4 OP AMP Non inverting input for CH4 OP AMP Vcc for pre block 1 Block diagram 2 Pin function 28 27 26 Vcc 25 24 23 22 10k 20k 21 20 19 18 17 16 15 STAND BY CH4 Vcc 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k...

Page 26: ...ut 2 for spindle motor Non connect Non connect Output 1 for spindle motor Connect to ground Positive input for hall input AMP 1 Negative input for hall input AMP 2 Positive input for hall input AMP 2 Negative input for hall input AMP 2 Positive input for hall input AMP 3 Negative input for hall input AMP 3 Hall bias terminal Non connect Capacitor connection pin for phase compensation Short brake t...

Page 27: ...P Output buffer LWE LDQM DQI Column decoder Latency burst length Programming register 1 Block diagram CLK CS CKE A0 A10 BA0 1 RAS CAS WE System clock signal input Chip select input Clock enable Address Bank select address Row address strobe Column address strobe Write enable 2 Pin function DQM0 3 DQ0 31 VDD VSS VDDQ VSSQ NC Data input output mask Data input output Power supply terminal Connect to ...

Page 28: ...8 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 SWUPDN SWOPEN ADSCEN VDD FEPEN SLEEP BUSY REQ CIRCEN VSS EPCS EPSK DPDI EPDO VDD SCLKO S2UDT U2SDT CPSCK SDIN SDOUT NMI ADSCIRQ ODCIRQ DECIRQ CSSIRQ ODCIRQ2 ADSEP RST VDD TEST1 TEST2 TEST3 TEST4 TEST5 TEST6 TEST7 TEST8 VSS D0 D1 D2 D3 D4 D5 D6 D7 Elevator UP DOWN switch detect Tray OPEN CLOSE switch ...

Page 29: ... CPUADR8 CPUADR7 CPUADR6 CPUADR5 CPUADR4 CPUADR3 CPUADR2 CPUADR1 VSS CPUADR0 NCS NWR NRD VDD CPUDT7 CPUDT6 PVPPDRAM PTESTDRAM PVDDDRAM PVSSDRAM CPUDT5 CPUDT4 CPUDT3 VSS CPUDT2 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 DMARQ NIOWR VSS NIORD IORDY NDMACK VDD INTRQ NIOCS16 DA1 VSS NPDIAG DA0 DA2 VDD ...

Page 30: ...ta Power supply 3V ATAPI Data ATAPI Data ATAPI Data Connect to GND ATAPI Data Power supply 2 7V ATAPI Data ATAPI Data ATAPI Data ATAPI Data Power supply 3V ATAPI Data ATAPI Data Connect to GND ATAPI Data ATAPI Data ATAPI Data ATAPI Reset input ATAPI Master slave select Interruption of system control 0 Interruption of system control 1 Wait control of system control Reset of system control Connect t...

Page 31: ...ol address System control chip select Writing system control Reading system control Power supply 3V System control data System control data Connect to VSS Connect to VSS Connect to VDD 2 7V Connect to VSS System control data System control data System control data Connect to GND System control data System control data System control data Clock signal output 16 9 11 2 8 45MHz Power supply 3V Mirror...

Page 32: ... disc Going side by side output from ADSC Data is read from disc Going side by side output from ADSC Data is read from disc Going side by side output from ADSC Data is read from disc Going side by side output from ADSC Power supply 3V Debug serial clock 270 ohm pull up Debug serial data 270 ohm pull up Internal good title monitor Connect to TP150 Internal good title monitor Connect to TP151 Intern...

Page 33: ...7 56 55 54 53 52 51 MN67706ZY MN67706ZY IC201 Auto digital servo controller 1 Pin layout Pin No Symbol I O Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 AS AD2 TE AD1 FE AD0 AVDD FODRV DA1 TRDRV DA0 AVSS ARF NARF IREF1 IREF2 DSLF1 DSLF2 AVDD VHALF PLPG PLFG VREFH RVI AVSS PLFLT1 PLFLT2 JITOUT RFDIF CSLFL1 AS Full adder signal FEP Phase difference 3 beam tracking err...

Page 34: ...4 Analog audio right output Ground For analog circuit Tangential balance adjust FEP Tracking balance adjust FEP Focus balance adjust FEP Ground For I O Apply 3 3V For I O Off track signal 16 9344MHz system clock input ODC Drop out FEP Calibration signal FEP Traverse drive DRVIC Spindle drive output DRVIC FG signal input Spindle motor driver Connect to TP205 Connect to TP206 Connect to TP207 Ground...

Page 35: ...C serial I F chip select System control CIRC serial I F chip select System control Interrupt request System control Syscon serial I F clock System control Syscon serial I F data input System control Syscon serial I F data output System control Connect to TP226 Monitor terminal A Connect to TP225 Monitor terminal A Connect to TP224 Monitor terminal A Connect to TP211 Ground For internal core Apply ...

Page 36: ...rminal Connect to ground SDRAM Address bus terminal Connect to ground SDRAM Address bus terminal Power supply terminal 3 3V SDRAM Address bus terminal SDRAM Clock output Connect to ground SDRAM Clock enable output SDRAM Address bus terminal Power supply terminal 3 3V SDRAM Address bus terminal SDRAM Address bus terminal NDV8601VWA BB IC501 AV Decoder 1 60 180 121 240 181 61 120 1 Pin layout 2 Bloc...

Page 37: ...us terminal Connect to ground SDRAM Data bus terminal Power supply terminal 3 3V SDRAM Data bus terminal SDRAM Data byte enable SDRAM Extension bank chip select Connect to ground S PDIF Digital audio output terminal Connect to ground Digital audio input for digital micro can be used as GPIO Serial audio output data to audio DAC for left and right channels for down mix Serial audio output data to a...

Page 38: ... test enable Connect to ground for main and video clock PLL Connect to ground for audio clock PLL Scan chain test mode Power supply terminal for audio clock PLL 3 3V Power supply terminal for DAC digital 1 8V Connect to ground for DAC digital Video signal output Cr output composite component Red output Cascaded DAC differential output used to dump current into external resistor for power Video sig...

Page 39: ...al Power supply terminal 3 3V Byte write enable for FLASH EEPROM SRAM or peripherals terminal Address latch enable Latched address 0 3 Connect to ground Read terminal Bus hold acknowledge in slave mode Bus hold request from external master in slave mode Power supply terminal 1 8V Peripheral chip select 0 generally used for enabling the program store ROM FLASH Programmable general purpose external ...

Page 40: ...s and receive input data during write cycles Data is internally latched during a write cycle The outputs are in tri state when OE or CE is high To activate the device when CE is low To gate the data output buffers To control the write operations To provide 3 volt supply 2 7V 3 6V Symbol Function Pin name SST39VF160 7CEK IC509 16M EEPROM 1 Pin layout 3 Pin function 2 Block diagram 1 2 3 4 5 6 7 8 9...

Page 41: ...ut terminal AV Compulink output terminal 8 bit input output port Power ON signal output CPU Reset output AV Compulink input terminal Chip select input Remote controller signal input Connect to ground for A D converter Operation switch S2 S3 input terminal Operation switch S4 S7 input terminal Connect to ground Connect to ground Connect to ground for port section Standard voltage input for analog p...

Page 42: ...pact disc compact disc digital audio Complementary Metal Oxide Semiconductor Central Processing Unit red color difference component in accordance with the CCIR 601 specifications Content Scrambling System Clear To Send Composite Video Blank and Sync Digital to Analog Converter direct current DEMUX Engine Digital Signal Processing Digital Theater System Digital Versatile Disc End Active Video End A...

Page 43: ... On screen display Phase alteration by line Pulse Code Modulation PCM audio data over sampling clock 1 Picture Control and Size 2 Perpheral Chip Select Phase Lock Loop Plastic Quad Flat Pack Package Pulse Width Modulator Read Write access Random Access Memory Red Green Blue color model Reduced Instruction Set Computer Read Only Memory Receive signal Readable Write able Start Active Video Syndicat ...

Page 44: ...Printed in Japan 200109 O No A0018 XV S62SL VICTOR COMPANY OF JAPAN LIMITED PERSONAL MOBILE NETWORK BUSINESS UNIT 1644 Shimotsuruma Yamato Kanagawa 242 8514 Japan ...

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