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1-4 (No.MA340)

1.2

Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1  Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. 
Be careful to use proper grounding in the area where repairs are being performed. 

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body. 

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical

pickup are shorted. After replacement, return the shorted parts to their original condition. 
(Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily

destroy the laser diode. 

1.3

Handling the traverse unit (optical pickup)

(1)  Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 
(2)  Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector. 

(3)  Handle the flexible cable carefully as it may break when subjected to strong force. 
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4

Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the CD pickup unit. 

• Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit. 

(If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.

1M

(caption)
Anti-static wrist strap

Conductive material
(conductive sheet) or iron plate

Wires

Push switch

Pickup

Base board

Pickup

Connector

Flexible wire

Frame

CD mechanism
assembly

Summary of Contents for KD-G489UR

Page 1: ...Please refer to the mechanism manual model TN2007 1010 No MY005 No MY005B Lead free solder used in the board material Sn Ag Cu melting point 219 Centigrade Lead free solder used in the board material Sn Cu melting point 230 Centigrade TABLE OF CONTENTS 1 PRECAUTIONS 1 3 2 SPECIFIC SERVICE INSTRUCTIONS 1 6 3 DISASSEMBLY 1 7 4 ADJUSTMENT 1 10 5 TROUBLESHOOTING 1 11 Destacável ...

Page 2: ...kHz with channel interval set to 9 kHz FM Tuner Usable Sensitivity 11 3 dBf 1 0 µV 75 Ω 50 dB Quieting Sensitivity 16 3 dBf 1 8 µV 75 Ω Alternate Channel Selectivity 400 kHz 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 35 dB AM Tuner Sensitivity Selectivity 20 µV 35 dB CD PLAYER SECTION Type Compact disc player Signal Detection System Non contact optical pickup semiconductor laser...

Page 3: ... formed during molding may be left over on some parts of the chassis Therefore pay attention to such burrs in the case of preforming repair of this system Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check ...

Page 4: ...tical pickup The tester s internal power source can easily destroy the laser diode 1 3 Handling the traverse unit optical pickup 1 Do not subject the traverse unit optical pickup to strong shocks as it is a sensitive complex unit 2 Cut off the shorted part of the flexible cable using nippers etc after replacing the optical pickup For specific details refer to the replacement procedure in the text ...

Page 5: ... No MA340 1 5 1 5 Important for laser products REPRODUCTION AND POSITION OF LABELS and PRINT WARNING LABEL and PRINT ...

Page 6: ...1 6 No MA340 SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS ...

Page 7: ...ks a engaged Bottom cover Fig 1 3 1 2 Removing the Front chassis See Fig 2 3 1 Remove the two screws A attaching the Front chassis See Fig 2 2 Remove the two screws B both side attaching the Front chassis See Fig 3 3 Disengage the Two Hooks b engaged Front chassis See Fig 3 Fig 2 Fig 3 hook a hook a hook a A B hook b ...

Page 8: ...g the CD CH jack 4 Remove the one screw H attaching the IC bracket 5 Remove the one screw J attaching the Remote cable only for KD AR480 and KD G531 6 Remove the two screws K attaching the 16pin connector jack 7 Remove the three screws L attaching the Rear bracket Fig 5 3 1 5 Removing the Main board assembly See Fig 6 1 Remove the two screws M attaching the Main board as sembly 2 Disconnect the co...

Page 9: ... See Fig 8 1 Remove the Volume knob from the Front panel assembly 2 Remove the six screws P attaching the Rear cover 3 Disengage the nine Hooks c engaged Rear cover 4 Lift up the Switch board assembly and then takeout it Fig 8 3 2 CD mechanism assembly For CD mechanism please refer mechanism manual TN2007 1010 No MY005 No MY005B N N N P P P P P P hook c hook c hook c hook c ...

Page 10: ... volume Indication 0 Loudness OFF 4 4 Dummy load Exclusive dummy load should be used for AM and FM For FM dummy load there is a loss of 6dB between SSG output and an tenna input The loss of 6dB need not be considered since direct reading of figures are applied in this working standard 4 5 How to connect the extension cable for adjustment CAUTION Be sure to attach the heat sink and rear bracket ont...

Page 11: ...t GY Gray YL Yellow BL WH WH BK GN BK VI BK GY BK OR Orange 1 3 5 7 2 4 6 8 VI GY WH GN VI BK GY BK WH BK GN BK 7 RD 16 YL 8 BK 5 BL WH 3 GN 11 GN BK 2 VI 10 VI BK 4 WH 12 WH BK 1 GY 9 GY BK RD RD 7 YL 4 8 5 7 8 1 2 5 3 6 4 RR Rear Right FR FL RL Rear Left Front Right Front Left REMOTE Remote out ACC MEMORY ACC Line GND Memory Backup Battery Ground ACC MEMORY GND REMOTE RL RL RR RR FL FL FR FR 15 ...

Page 12: ... No MA340 VPT Printed in Japan Victor company of Japan Limited Mobile Entertainment Business Group Mobile Entertainment Category 10 1 1chome Ohwatari machi Maebashi city Gumma ken 371 8543 Japan ...

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