JVC KD-DB101EX Service Manual Download Page 4

1-4 (No.MA319)

1.2

Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1  Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. 
Be careful to use proper grounding in the area where repairs are being performed. 

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body. 

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical

pickup are shorted. After replacement, return the shorted parts to their original condition. 
(Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily

destroy the laser diode. 

1.3

Handling the traverse unit (optical pickup)

(1)  Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 
(2)  Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector. 

(3)  Handle the flexible cable carefully as it may break when subjected to strong force. 
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4

Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit. 

• Apply solder to the short land before the card wire is disconnected from the connector on the pickup unit. 

(If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the card wire.

1M

(caption)
Anti-static wrist strap

Conductive material
(conductive sheet) or iron plate

Wires

Push switch

Pickup

Base board

Pickup

Connector

Flexible wire

Frame

CD mechanism
assembly

Summary of Contents for KD-DB101EX

Page 1: ...EY COPYRIGHT 2007 Victor Company of Japan Limited Lead free solder used in the board material Sn Ag Cu melting point 219 Centigrade Lead free solder used in the board material Sn Cu melting point 230 Centigrade TABLE OF CONTENTS 1 PRECAUTION 1 3 2 SPECIFIC SERVICE INSTRUCTIONS 1 6 3 DISASSEMBLY 1 7 4 ADJUSTMENT 1 9 5 TROUBLESHOOTING 1 10 ...

Page 2: ...ting Sensitivity 16 3 dBf 1 8 µV 75 Ω Alternate Channel Selectivity 400 kHz 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 35 dB MW Tuner Sensitivity Selectivity 20 µV 35 dB LW Tuner Sensitivity 50 µV DAB Tuner Sensitivity 100 dBm Band III 98 dBm L Band Selectivity 40 dB CD PLAYER SECTION Type Compact disc player Signal Detection System Non contact optical pickup semiconductor laser...

Page 3: ... formed during molding may be left over on some parts of the chassis Therefore pay attention to such burrs in the case of preforming repair of this system Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check ...

Page 4: ...ode in the optical pickup The tester s internal power source can easily destroy the laser diode 1 3 Handling the traverse unit optical pickup 1 Do not subject the traverse unit optical pickup to strong shocks as it is a sensitive complex unit 2 Cut off the shorted part of the flexible cable using nippers etc after replacing the optical pickup For specific details refer to the replacement procedure...

Page 5: ...t uses visible and or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated It is dangerous to defeat the safety switches 5 CAUTION If safety switches malfunction the laser is able to function 6 CAUTION Use of controls adjustments or performance of procedures other than those ...

Page 6: ...1 6 No MA319 SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS ...

Page 7: ...the BOTTOM COVER Fig 1 3 1 2 Removing the HEAT SINK See Fig 2 1 Remove the two screws A and one screw B attaching the HEAT SINK Fig 2 3 1 3 Removing the FRONT CHASSIS See Fig 3 1 Remove the two screws C attaching the both side of FRONT CHASSIS 2 Disengage two hooks b engaged the both side of FRONT CHASSIS Fig 3 a A B C hook a ...

Page 8: ... Remove the two screws K attaching the MAIN BOARD as sembly 2 Disconnect the connector CN501 connected MAIN BOARD assembly and CD mechanism assembly Fig 5 3 1 6 Removing the CD mechanism assembly See Fig 6 1 Remove the three screws L attaching the CD mechanism assembly Fig 6 3 1 7 Removing the REAR COVER See Fig 7 1 Remove the VOLUME KNOB 2 Remove the five screws M attaching the REAR COVER 3 Disen...

Page 9: ...loss of 6dB between SSG output and antenna input The loss of 6dB need not be considered since direct reading of figures are applied in this working standard Standard measuring conditions Power supply voltage DC14 4V 10 5 16V Load impedance 20KΩ 2 Speakers connection Output Level Line out 2 0V Vol MAX How to connect the extension cable for adjustment CAUTION Be sure to attach the heat sink and rear...

Page 10: ...N Green VI Violet GY Gray YL Yellow BR Brown 1 2 3 4 5 6 7 8 10 12 13 15 16 VI VI BK GY GY BK WH WH BK GN GN BK BR YL BL WH BK RD RR FR FL RL REMOTE TEL ANT ACC GND MEMORY Rear Right Front Right Front Left Rear Left Remote out ACC Line Ground Memory Backup Battery Telephone Muting Auto Antenna GND ACC REMOTE MEMORY TEL RR RR FR FR FL FL RL RL GROUND ACC 12Volt MEMORY BACKUP DIRECT TO BATTERY 12Vol...

Page 11: ... No MA319 1 11 ...

Page 12: ... No MA319 VPT Printed in Japan Victor company of Japan Limited Mobile Entertainment Business Group Mobile Entertainment Category 10 1 1chome Ohwatari machi Maebashi city Gumma ken 371 8543 Japan ...

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