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jurop PR 150, Instructions For Installation, Use And Maintenance Manual

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jurop PR 150 Instructions For Installation, Use And Maintenance Manual Download Page 19

19

Part list mod. PR 250

Pos. Code

Description

Qty

Pos. Code

Description

Qty

57

4024250500

58

4025350024

59

4025422300

60

4025422402

61

4026101301

62

4026101403

63

4026102914

65

4026107214

66

4026107311

67 4026141609
68 4026107306
69 4026107514
70

4026120100

71

4026120300

72

4026120303

73 4026120307
74

4026120401

75

4026120403

76

4026171211

77

4026190002

78

4026301603

79

4026308006 

80

4026322106

81

4026350508

82

4026350505

83

4026350608

84

4026350611

85

4026350908

86

4026350909

87

4026350911

88

4026356107

89

4026357003

90

4026359001

91 4026357006
92

4026401812

93

4026426703

94

4026500605

95

4026500609

96

4026501212

97

4026510525

98

4026510547

99

4026510551

100

4026702000

101

4026706001

102

4026706101

103

4026706104

104

4026713008

105

4026904003

106

4026904300

107

4026905002

108

4026910004

109

1642003500

110

1642003600

1

1401200700

2

1407200800

3

1407200900

4

1601605100

5

1608100600

6

1610015000

7

1610506500

8    1610506600
9 1613500900

10

1613501000

11 1621502800
12

1621503000

13

1622004100

14

1624009600

15

1624009700

16

1624010300

17

1640100800

18

1642600000

19

1650006800

20

1650009700

21

1650010700

22

1653502000

23

1663030400

24

1663030600

25

1663030700

26

1663030800

27

1663031200

28

1663031300

29

1663031400

30

1663031500

31

1680604800

32

1680607100

33

1680705600

34

1680705700

35

1680705800

36

1682000800

37

1684000000

38

1685002400

39

1685002700

40

1685100000

41

1685100200

42

1685100800

43

1687100800

44

1687504500

45

1687504600

46

4022106001

47

4022200072

48

4022200212

49

4022200235

50

4022216915

51

4022300001

52

4023100060

53

4023100516

54

4023110070

55

4023130050

56

4024250000

Drip oiler
Water recycling pump cw
Water recycling pump ccw
Vane PR250
Oil block
Oil pump flange
Water pump rear flange
End plate                                               
Water pump support bracket 
Water pump front flange
Water pump impeller
Vacuum pump PR 250 rotor
Oil pump pivot
Oil pump drive bushing
Spacer 100x84x3,9
Spacer 65x55x10
Oil tank lid
Oil line protection
Rear shaft PR200/PR250
Water pump shaft
Front shaft PR200/PR250
Water pump pulley SPZ 180x1
Oil line pump/drip oiler
Oil line pump/drip oiler
Oil line pump/drip oiler
Oil line rear bearing
Oil line front bearing
Oil line housing front
Oil line housing rear
Oil line suction pipe Ø 6
Inlet/outlet gasket
Oil tank gasket
Oil lid gasket
Oil pump flange gasket
Housing gasket
Pipeline fixing strip
Oil draining tap 3/8”
Safety washer
Washer 35x13x6
Drip oiler washer AL 14x20x1,5
Flat washer AL 17x22x1,5
Washer Ø 8 AL
Oil tank
Water pump housing
PR 250 housing
Oil sight glass
Seal ring 65x90x10
OR 2162
OR 4325
Water pump mech. seal
Nylon filter Ø 6
Bearing 6211/C3
Bearing 6004 RS1
Bearing 2211 NU ECP/C3
Bushing 65x55x28 IR
Oil pump 4 outlets CW

Oil pump 4 outlets CCW
Belt SPZ 1060 texrope               
Cone bushing 2820 Ø 16
Pulley SPZ 71x1
Screw 4.8 M 6x10
Screw 4.8 M 8x10
Screw 8.8 M 10x60
Screw 8.8 M 10x40 5739
Screw 8.8 M 12x30 5739
Screw 10.9 M 12x35 5739
Screw 8.8 M 12x16
Screw 8.8 M 16x40
Screw 8.8 M 4x8
Screw 8.8 M 6x14 5931
Screw 8.8 M 6x20 5931
Screw 8.8 M 6x35
Screw 8.8 M 8x16
Screw 8.8 M 8x20 5931           
Stud screw 8.8 M 12x80
Eye bolt M 16
Nut M12 5587
Nut M10 5588
Nut M12 sp.
Grower washer 12
Grower washer 8
Grower washer 10 1751    
Grower washer 16 1751
Washer M 6 6798
Washer M 8 6798
Washer M 12
Flat washer M 12
Flat washer M 6
Washer 40x33,5x1,5 AL
Flat washer M 10
Pin 10x60 M 6
Rubber strip Ø 6,5
Tab 5x5x18
Tab 5x5x28
Tab 16x10x110
Seeger ring I 42 7437
Seeger ring I 90 7437
Seeger ring I 100 7437
Univ. connection 4x1/8” 1050
Univ. connection 90° 4x1/4” 1020
Pivot connection 4x1/8” 1170
Pivot connection 6x1/8” 1170
Inlet/outlet flange UNI2276 DN 125
Plug 1”
Venting valve 1/4”
Plug 1/4”
Oil tank plug 1”
Mech. transmission cover
Hydr. transmission cover

4
1
1
6
2
1
1
2       
1
1    
1
1
1
1
1
1
1
4  
1
1 
1
1
2
1 
1 
1
1
1
1
1
2
1
1
1
2
1
1
1

20

4
1
1
1
1
1
2
4
2
2
1
1
1
2
1
1
1

1
1
1
1
1
1
1
4
4

12

4
8
2
2
2
2

10
11
20

2

20

1
1

20
10

4
8
2

11

4
4
1
3
6
4
1
1
1
1
1
4
2

12

2
2
1
2
2
4
4
1
1
1

Summary of Contents for PR 150

Page 1: ...N NS ST TA AL LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L EN PR 150 200 250 O OR RI IG GI IN NA AL L I IN NS ST TR RU UC CT TI IO ON NS S Rev 07 18 03 2016 ...

Page 2: ......

Page 3: ......

Page 4: ...6 G H F O M12 A 60 N C G1 175 G1 Dp 71 G1 1 2 Dp T B D E E 100 140 168 Q P M14 22 5 9 0 M 1 6 M L Application Sludge and slurry suction vehicles Dusty materials with suitable suction filter Vacuum plants Pneumatic transport installations Drive By vehicle engine with mechanical transmission With auxiliary engine electric motor etc Hydrostatic drive The pumps are delivered for right or left rotation...

Page 5: ...40 50 PR 150 2 1 5 1 0 8 0 6 0 4 0 2 0 30 50 20 40 60 PR 200 2 1 5 1 0 8 0 6 0 4 0 2 0 30 50 40 60 70 PR 250 A 1200 RPM B 1100 RPM C 1000 RPM A B C A 1300 RPM B 1200 RPM C 1100 RPM A B C A 1300 RPM B 1200 RPM C 1100 RPM A B C Flow rate pressure Power pressure Absolute pressure bar Air flow m 3 h Absolute pressure bar Power requirement kW Absolute pressure bar Air flow m 3 h Absolute pressure bar P...

Page 6: ...PR 200 PR 250 PR 150 PR 200 PR 250 A 3000 RPM B 2800 RPM C 2600 RPM A B C 80 Vacuum 60 Vacuum Water recycling pump Evacuation times The diagrams fig 1 2 3 show the sound analysis of PR vacuum pumps measured at 456 mm Hg 60 vacuum at 7 m distance for different rotation speed In such conditions the reference value is PR150 1 100 r p m 72 dBA 1 200 r p m 75 dBA PR200 1 100 r p m 72 dBA 1 200 r p m 74...

Page 7: ...onnecting the pipeline be sure that the inside is clean Draining taps must be placed on the lowest part of the suction connection in order to drain the condensation When first running the pump or after a long period of inactivity or after operating in a dusty invironment the pump must be washed out See paragraph 4 4 ...

Page 8: ...uction unit Left Pneumatic 5 PR150 250 Circulating pump 18521 022 00 Filter suction unit Right Manual 6 PR150 200 4021 5010 00 Air water heat exchanger 24V 18521 023 00 Filter suction unit Left Manual 4021 5010 02 Air water heat exchanger 12V PR200 18521 015 00 Filter suction unit Right Pneum PR250 4021 5010 01 Air water heat exchanger 24V 18521 020 00 Filter suction unit Left Pneumatic 4021 5010 ...

Page 9: ... Use telescopic cardan shafts Fig 3 4 In order to achieve a uniform motion of the driven shaft the following requirements must be met Equal working angle α and α1 of both couplings The internal fork joints must be coplanar Both driven and driving shafts must be coplanar It is also recommended working with limited articulated joint angles max 15 and disengaging the transmission for those operations...

Page 10: ...minute at the suggested pump speed b The rate of vacuum and pressure 3 6 The oil pump is adjusted during the assembling of the vacuum pump For the flow see the performance chart at Pag 4 3 1 Fill the oil tank up to about 3 cm below the filling tap Pos 6 Fig 4 For the selection of the lubricating oil see Pag 4 3 2 After releasing the vent taps Pos 2 Fig 4 overfill the pump housing with the cooling ...

Page 11: ... Such operation must be carried out only on cooled pumps 1 Disconnect the exhaust silencer if possible 2 Start running the pump at low speed 3 Suck some water about 1 2 litres through the inlet port 4 Then suck oil about 1 litre to complete the wash up and lubricateinternal components In case the exhaust line cannot be disconnected drain the liquids accumulated in the separator of the exhaust sile...

Page 12: ...Clean with detergent and with a jet of air b ...

Page 13: ...cuum pump Damaged drive system Check and replace damaged parts C Reduced performances of the pump vacuum pressure air flow Cause Correction Change over 4 way valve in neutral position Check position of inside baffle cock and manual lever or pneumatic actuator Worn sliding vanes Replace the vanes Loose check valve Replace the valve Worn sealing rings Replace the rings Blocked vacuum pump See previo...

Page 14: ...51 72 88 68 34 48 7 49 44 80 38 42 62 50 11 95 20 94 49 10 82 74 65 83 91 9 79 63 82 74 53 97 60 59 65 83 22 8 39 81 78 99 54 48 16 47 98 55 98 35 67 21 92 45 29 12 104 70 31 106 35 28 99 15 19 26 27 98 47 98 47 52 90 105 77 101 105 90 107 69 84 96 61 76 4 93 89 109 110 106 47 58 74 82 91 36 5 2 Part list layout Mod PR 150 ...

Page 15: ...4026141509 ...

Page 16: ...51 72 88 68 34 48 7 49 44 80 38 42 62 50 11 95 20 94 49 10 82 74 65 83 91 9 79 63 82 74 53 97 60 59 65 83 22 8 39 81 78 99 54 48 16 47 98 55 98 35 67 21 92 45 29 12 104 70 31 106 35 28 99 15 19 26 27 98 47 98 47 52 90 105 77 101 105 90 107 69 84 96 61 76 4 93 89 109 110 106 47 58 74 82 91 36 5 3 Part list layout Mod PR 200 ...

Page 17: ...ive bushing Spacer 100x84x3 9 Spacer 65x55x10 Oil tank lid Oil line protection Rear shaft PR200 PR250 Water pump shaft Front shaft PR200 PR250 Water pump pulley SPZ 180x1 Oil line pump drip oiler Oil line pump drip oiler Oil line pump drip oiler Oil line rear bearing Oil line front bearing Oil line housing front Oil line housing rear Oil line suction pipe Ø 6 Inlet outlet gasket Oil tank gasket Oi...

Page 18: ...51 72 88 68 34 48 7 49 44 80 38 42 62 50 11 95 20 94 49 10 82 74 65 83 91 9 79 63 82 74 53 97 60 59 65 83 22 8 39 81 78 99 54 48 16 47 98 55 98 35 67 21 92 45 29 12 104 70 31 106 35 28 99 15 19 26 27 98 47 98 47 52 90 105 77 101 105 90 107 69 84 96 61 76 4 93 89 106 47 58 91 36 109 110 74 82 5 4 Part list layout Mod PR 250 ...

Page 19: ...ve bushing Spacer 100x84x3 9 Spacer 65x55x10 Oil tank lid Oil line protection Rear shaft PR200 PR250 Water pump shaft Front shaft PR200 PR250 Water pump pulley SPZ 180x1 Oil line pump drip oiler Oil line pump drip oiler Oil line pump drip oiler Oil line rear bearing Oil line front bearing Oil line housing front Oil line housing rear Oil line suction pipe Ø 6 Inlet outlet gasket Oil tank gasket Oil...

Page 20: ...150 200 250 01 01 2002 07 18 03 2016 U T A T Jurop SpA Via Crosera 50 33082 Azzano Decimo PN ITALY Tel 39 0434 636811 Fax 39 0434 636812 http www jurop it e mail info jurop it Jurop SpA reserves the right to modify the products described in this manual without prior notice ...

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