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Jupiter Avionics JA95-091, Installation And Operating Manual

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Jupiter Avionics JA95-091 Installation And Operating Manual Download Page 28

Rev A 

Page A1 

JA95-091 Audio Controller - Dual ICS Input 

Installation and Operating Manual 

Appendix A - Installation Drawings 

A1 

Introduction 

The drawings necessary for installation and troubleshooting of the JA95-091 Audio Controller - Dual ICS Input are in 

this Appendix, as listed below. 

 Note:

 A fully customized set of Connector Maps and Interconnects can be created using the ProCS™ 

software. Refer to the 

ProCS™ manual

 for further information.

 

A2 

Installation Drawings 

DOCUMENT 

Rev 

JA95-091 Connector Map 

A 

JA95-091 Interconnect 

A 

JA95-091 Mechanical Installation 

A 

JA95-091 Equipment Block Diagram 

A 

Reference Documents 

TOL-CUST-EXTR Legend Replacement 

A 

Summary of Contents for JA95-091

Page 1: ...Audio Controller Dual ICS Input Installation and Operating Manual Rev A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 778 478 2232 Toll Free 855 478 2232 www jupiteravionics com ...

Page 2: ...rcial distribution of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Mar 2020 Initial release Serial number 1001 and higher 7086 Prepared MPB Checked...

Page 3: ... 4 2 Cabling and Wiring 7 2 4 3 Mechanical Installation 8 2 4 4 In Line PTT Cordsets 8 2 4 5 Legend Replacement 8 2 4 6 Post Installation Checks 8 2 5 Adjustments and Configuration using ProCS 9 2 5 1 Configuration Cabling Requirements 9 2 5 2 ProCS Setup 9 2 5 3 Configurable Settings 9 2 5 4 Other Configuration Features 16 2 6 Installation Kit 17 2 6 1 Recommended Crimp tools 17 2 7 Installation ...

Page 4: ...Operation 22 3 3 6 ICS Operation 22 3 3 7 Multi Function XMIT ICS Switch Operation 23 3 3 8 Music Operation 23 3 4 Emergency Operation Mode 23 3 4 1 Auto Emergency Mode 23 3 4 2 Selected Emergency Mode 23 Appendix A Installation Drawings A1 A1 Introduction A1 A2 Installation Drawings A1 Appendix B Certification Documents B1 B1 Airworthiness Approval B2 B2 Instructions for Continued Airworthiness B...

Page 5: ...d interconnect for multi user Audio Controllers Many of the input and output levels are adjustable several audio paths are selectable and alert audio analog waveforms can be loaded using the configuration program ProCS Product Configuration Software to write configuration commands via the JA99 001 configuration cable to the front panel music configuration connector The audio waveforms are stored i...

Page 6: ... CONFIG AUDIO 1 Multi format signal MUSIC 2 Audio signal PAX 1 and PAX 2 ICS PTT 2 Active low discrete selected via ProCS PAX 1 and PAX 2 TX PTT 2 Active low discrete selected via ProCS PILOT and COPILOT ICS PTT 2 Active low discrete PILOT and COPILOT TX PTT 2 Active low discrete POWER INPUT 1 14 to 28 Vdc power supply RX HI LO 9 Audio signal 5 COM 4 NAV 1 3 2 Outputs Name Qty Type CVR 1 Audio sig...

Page 7: ...evel 1 20 Vrms 10 CONFIG AUDIO input level 400 mVrms 10 Rated Output Level Phone rated output 7 75 Vrms 10 Pilot Phone rated output in emergency mode or with power input 6 Vdc 2 20 Vrms 10 Phone rated output power with MUSIC input 3 88 Vrms 10 Microphone rated output 250 mVrms 10 CVR rated output 500 mVrms 10 CVR rated output with input as MUSIC 250 mVrms 10 CVR rated output with input as PILOT MI...

Page 8: ...dance 80 Ω ICS OUTPUT 1 2 output Impedance 2000 Ω 20 Output Load Phone load 600 Ω 10 Transceiver Microphone load 150 Ω 10 CVR load 5000 Ω 10 Receive Composite Audio load 600 Ω 10 ICS OUTPUT rated load 1000 Ω 10 ICS OUTPUT maximum load 150 Ω max Volume Controls Receive Audio control variation 32 3dB ICS Audio control variation 42 3dB Output Regulation Output Regulation change in voltage level 3 dB ...

Page 9: ... range relative to rated MIC input 30 to 12 dB VOX Delay Time range 0 5 to 2 0 seconds Transmit Timer duration 90 30 seconds 1 4 1 3 Discrete Signals Active low control input active signal level 3 Vdc Active low control input inactive signal level 10 Vdc Active low control input current 10 mAdc Active low control output active output 2 Vdc Active low control output active current 1 Adc ALERT ENABL...

Page 10: ...duct Configuration Software Version Configuration of the JA95 091 requires the Product Configuration Software ProCS version v0 66 1 or later Refer to the release notes from http www jupiteravionics com productsoftware php or contact Jupiter Avionics to ensure the correct version is used 1 4 5 Flammability of Materials The JA95 091 complies with the requirements of RTCA DO 160G Sec 26 3 3 Flammabil...

Page 11: ...THORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Installation Procedures WARNING Loud noise can cause hearing damage Set the headset volume to minimum ...

Page 12: ...s manual 2 4 6 Post Installation Checks 2 4 6 1 Voltage Resistance checks Do not attach this unit until the following conditions are met a Check P1 pin 19 for lights buss voltage b Check P2 pin 17 for 28 Vdc or 14 Vdc relative to ground c Check P2 pin 34 for continuity to ground less than 0 5 Ω d Check P2 pins 6 thru 13 for continuity to ground less than 0 5 Ω when the relevant switch is closed e ...

Page 13: ...oCS on your computer refer to the ProCS manual on the Jupiter Avionics website www jupiteravionics com productsoftware 2 5 1 Configuration Cabling Requirements To configure the JA95 091 it is necessary to load the Product Configuration Software ProCS onto a Windows based computer as described in the ProCS manual The cables required to configure the JA95 091 are not included with the unit Quantity ...

Page 14: ...pecify the text for each legend Note If the name of a front panel switch is changed using this software the change will be incorporated in every other section that refers to that switch name including the connector maps to give truly customized installation diagrams 2 5 3 2 Radios The Radios window is used to define the radios for the transceivers and receivers ...

Page 15: ...io input level of each of the eleven RX and the DIRECT AUDIO inputs can be adjusted from 1 to 10 Vrms Default 7 75 Vrms The Receive Audio Detector threshold can be adjusted from 36 to 12 dB of rated input level Default 24 dB The level of the receive composite audio output RX COMP OUT can be adjusted from 0 25 to 2 5 Vrms Default 1 00 Vrms ...

Page 16: ...x is checked the COM5 FM2 radio is set to duplex operation Default not checked see section 3 3 4 2 5 3 5 Sidetone Levels The level of each of the six Transceiver MIC output signals can be adjusted from 0 01 to 1 Vrms Default 250 mVrms The Receive Sidetone Level can be adjusted from 0 to 12 dB of the rated phone Level Default 6 dB The level of the PA Artificial Sidetone can be adjusted from 0 to 30...

Page 17: ...ntre off switch Its default configuration is as the pilot s PTT switch with XMIT in the up position and ICS in the down position However it may be configured to provide a ground to operate different circuitry to suit the needs of the user and an appropriate legend can be inserted Several of the connector pins can be configured to meet the requirements of specific installations Refer to JA95 091 In...

Page 18: ... signals to be customized with other recordings during the configuration process The default Alert signals loaded into the unit at the factory are JA95 091 Wav File Sine 300Hz 10 sec Rev A WAV JA95 091 Wav File Sine 1000Hz 10 sec Rev A WAV JA95 091 Wav File Sine 3000Hz 10 sec Rev A WAV Saving new Audio Files If a new audio file is selected it may be played using the arrow to the right of the Messa...

Page 19: ... not checked The Mute Music Audio check box is always checked i e Mute Music Audio is always enabled 2 5 3 9 CVR Level 2 5 3 10 Music Levels The Configure MUS Switch as Rear Music Selector check box is always checked Default The output levels of the Cockpit Voice Recorder audio may be adjusted as shown The Music Input Levels may be adjusted from 0 10 to 1 00 Vrms Default 0 40 Vrms The music output...

Page 20: ...r use with drop cords Default not checked 2 5 3 14 Connector Maps This section contains connector maps and interconnects that are automatically generated to show changes that affect the installation of the JA95 091 such as switch labels and voltages See section 2 7 1 2 5 4 Other Configuration Features The model number serial number and check sum of the JA95 091 Audio Controller Dual ICS Input can ...

Page 21: ...ed Crimp tools Connector Type Hand crimp tool Positioner Insertion extraction tool Positronic 9507 9502 3 M81969 1 04 Positronic AFM8 Daniels M22520 2 08 KB 1 2 7 Installation Drawings The drawings and documents required for Installation can be found in Appendix A of this manual 2 7 1 Generation of Custom Drawings The interconnects and connector maps in Appendix A of this manual are generic drawin...

Page 22: ... the controls will be referred to by the default legend and annunciator names as shown below 1 Transceiver switches and associated legends 2 Receiver switches and associated legends 3 Music Select Switch 4 Receive volume control 5 Mode switch 6 Pilot s Transmit ICS Multi function switch 7 Music configuration input connector and legend 8 Transmit annunciator deadfront 9 Transmit selector 10 PA lege...

Page 23: ...en the switch is set to the up position the rear music inputs will be muted In the down position the rear music is enabled The legends one above and one below the switch are interchangeable to allow customization Default MUS OFF 4 Receive Volume Control This is a rotary knob that adjusts the phones volume of the receive audio from minimum CCW to maximum CW Individual radio volume controls should b...

Page 24: ...s is a music input that is compatible with most music players It accepts a 3 pole 3 5mm stereo plug with a slim diameter connector housing This connector is also used during installation to change configuration settings CAUTION Attempting to connect an incompatible plug or device could damage the unit the attached device or both If in doubt check with your installing agency 8 Transmit Annunciator ...

Page 25: ...ated use the VOX control should be set fully ccw and then slowly rotated cw to the point where no intercom audio can be heard The VOX control should be adjusted for proper operation according to the ambient noise 12 CALL Annunciator This is a customizable deadfront annunciator activated by an external switch When enabled it will illuminate when a ground is applied to the CALL input from another us...

Page 26: ...e When the user s TX PTT is activated the unit will transmit on the selected transceiver and the deadfront Transmit Annunciator 7 will illuminate TX All MIC and sidetone audio will be routed to the user s phones and any music will be muted for the duration of the transmission 3 3 4 FM2 PTT Operation Note If the FM2 transceiver has been configured as duplex it can be used with a cellphone or sat ph...

Page 27: ...e Emergency mode can be selected by the Mode switch on the front panel or entered automatically if power to the unit is lost 3 4 1 Auto Emergency Mode If the unit is in emergency mode because power has been lost to the unit the sum of the COM 1 transceiver NAV 1 receive and DIRECT AUDIO will be routed to the pilot s phones and the CVR The pilot s microphone and transmit key are connected to the CO...

Page 28: ...troller Dual ICS Input are in this Appendix as listed below Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual for further information A2 Installation Drawings DOCUMENT Rev JA95 091 Connector Map A JA95 091 Interconnect A JA95 091 Mechanical Installation A JA95 091 Equipment Block Diagram A Reference Documents TOL CUST ...

Page 29: ... LO NAV 2 RX LO ADF 1 RX LO ADF 2 RX LO ICS INPUT 1 LO ICS INPUT 2 LO DIRECT AUDIO LO MUSIC LEFT LO RX COMP OUT LO MUSIC RIGHT LO ICS OUTPUT LO COPILOT PHN LO PILOT PHN LO P1 37 PIN FEMALE DMIN MATING CONNECTOR COM RX NAV RX RECEIVE CONNECTOR VIEW IS FROM REAR OF MATING CONNECTOR 1 1 1 1 1 1 NOTE 1 CONFIGURABLE CONTACT JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPA...

Page 30: ... AUX PTT FM 1 PTT FM 2 PTT PAX 1 TX PTT MF SW 2 PILOT TX PTT PILOT ICS PTT COPILOT TX PTT COPILOT ICS PTT PAX 1 ICS PTT MF SW 1 ALERT 1 KEY ALERT 2 KEY CALL PAX 2 TX PTT ALERT 3 KEY PA PTT PAX 2 ICS PTT PA MIC HI PA MIC LO ALERT ENABLE POWER INPUT POWER GROUND P2 50 PIN FEMALE DMIN MATING CONNECTOR PTT OUT PTT IN MIC OUT MIC IN PAX PHN OUT VIEW IS FROM REAR OF MATING CONNECTOR PAX 3 PHN HI PAX 3 P...

Page 31: ...O JA95 CONFIG DATA FROM JA95 GROUND MODE SELECT CONFIG AUDIO FRONT PANEL MUSIC LEFT FRONT PANEL MUSIC RIGHT GROUND FRONT PANEL MUSIC CONFIGURATION CONNECTOR 3 POLE MALE 3 5MM STEREO JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO CONFIDENTIAL PROPRIETARY TO JUPITER AVIONICS CORP Audio Controller Dual ICS Input P3 Conn...

Page 32: ...E AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO CONFIDENTIAL PROPRIETARY TO JUPITER AVIONICS CORP Audio Controller Dual ICS Input P4 Connector Map JA95 091 4 4 JA95 091 Connector Map Rev A dwg TAT JAC AH 03 26 20 JAC KDV 03 26 20 ...

Page 33: ...RFRAME GROUND USING A TAG RING P N MS27741 5 OR EQUIVALENT CONNECTOR PIN HAS MORE THAN ONE FUNCTION SEE THE OPTIONS SECTION OF THIS DRAWING FOR ALTERNATE INTERCONNECT WIRING ONLY 28 VDC OR 14 VDC OR 5 VDC LIGHTS INPUT VOLTAGE MAY BE APPLIED AT ONE TIME THE FRONT PANEL MUSIC INPUT SHALL NOT BE CONNECTED TO ANY OTHER AUDIO INPUT 2 1 3 4 CONNECTOR PIN LEGENDS LEGEND RESERVED INTERNAL CIRCUITS MAY EXI...

Page 34: ...3 32 MUSIC LEFT HI MUSIC LEFT LO RX LO MUSIC LEFT 14 33 MUSIC RIGHT HI MUSIC RIGHT LO RX LO MUSIC RIGHT 15 34 ICS OUTPUT HI ICS OUTPUT LO 16 35 COPILOT PHN HI COPILOT PHN LO PHN LO COPILOT HEADSET JACK 17 36 PILOT PHN HI PILOT PHN LO PHN LO PILOT HEADSET JACK 18 37 LIGHTS INPUT 28 VDC LIGHTS 19 JA95 091 J1 P1 37 PIN FEMALE DMIN MATING CONNECTOR 2 3 2 4 4 CVR HI CVR LO HI LO CVR 1 20 5 14 VDC LIGHT...

Page 35: ...C LO PAX 2 HEADSET JACK PHN LO PAX 2 MIC HI PAX 2 MIC LO 26 43 PAX 2 PHN HI PAX 2 PHN LO 31 48 MIC LO PAX 3 HEADSET JACK PHN LO PAX 3 MIC HI PAX 3 MIC LO 27 44 PAX 3 PHN HI PAX 3 PHN LO 32 49 MIC LO PAX 4 HEADSET JACK PHN LO PAX 4 MIC HI PAX 4 MIC LO 28 45 PAX 4 5 PHN HI PAX 4 5 PHN LO 33 50 MIC LO PAX 5 HEADSET JACK PHN LO PAX 5 MIC HI PAX 5 MIC LO 29 46 PA MIC HI PA MIC LO MIC LO PA SYSTEM 14 15...

Page 36: ...EL MUSIC LEFT FRONT PANEL MUSIC RIGHT GROUND 3RD RING TIP 1ST RING 2ND RING J3 CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND MODE SELECT CONFIG AUDIO CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND 3RD RING TIP 1ST RING 2ND RING MODE SELECT CONFIG AUDIO 6 JA95 091 FRONT PANEL MUSIC CONFIGURATION INPUT JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L0...

Page 37: ...ERT 1 KEY 11 JA95 091 P O J2 P O P2 50 PIN FEMALE DMIN MATING CONNECTOR OPTION CONFIGURABLE SWITCH INPUTS ALERT 1 KEY PAX 2 TX PTT PAX 2 ICS PTT ALERT 1 KEY PAX 2 TX PTT 12 PAX 2 TX PTT PAX 2 ICS PTT 13 PAX 2 ICS PTT CHASSIS GROUND JA95 091 J4 THREADED STUD 4 40 0 25 in OPTION CHASSIS GROUND 22 AWG JA95 091 OPTION ICS LOOP BACK P O J1 P O P1 37 PIN FEMALE DMIN MATING CONNECTOR ICS OUTPUT HI ICS OU...

Page 38: ...CODE FINISH MATERIAL N A TITLE N A PREPARED PART NO TAT CHECKED JA95 091 APPROVED TO JUPITER AVIONICS CORP SHEET 0 5 DEG Audio Controller Dual ICS Input JA95 091 Mechanical Installation Rev A SLDDRW DOC NO 1 1 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES CONFIDENTIAL PROPRIETARY DRAWING NOT TO SCALE J...

Page 39: ...5 14 28 VDC POWER 5 14 or 28 VDC LIGHTS COM 1 COM 2 AUX FM1 FM2 PA NAV 1 NAV 2 ADF 1 ADF 2 DIRECT AUDIO MUSIC RX AUDIO RX AUDIO TX AUDIO TX PTT MUSIC DIRECT AUDIO INPUT 1 2 RX COMP OUT OTHER AUDIO PANEL S RECORDING DEVICE PILOT PHONE MICROPHONE TX PTT ICS PTT COPILOT PHONE MICROPHONE TX PTT ICS PTT PASSENGER PHONES MICROPHONE CVR PAX 1 2 TX AND ICS PTT CVR ALERT 1 2 3 KEY ICS MULTI FUNCTION SWITCH...

Page 40: ...only minimal changes The internal circuitry ensures that although the legends are individually illuminated the illumination is consistent and uniform throughout all legends and never needs to be balanced This means that if it is a requirement to change the labelling due to damage or for a different project there is no need for costly and time consuming illumination checks Caution Take care not to ...

Page 41: ...Rev A Page B1 JA95 091 Audio Controller Dual ICS Input Installation and Operating Manual Appendix B Certification Documents ...

Page 42: ...load is unchanged Aircraft equipment list weights and balance amended Compass compensation checked and found to conform to applicable regulations B2 Instructions for Continued Airworthiness Maintenance of the JA95 091 Audio Controller Dual ICS Input is on condition only Refer to the JA95 091 Maintenance Manual Periodic maintenance of the JA95 091 is not required The following sample Instructions f...

Page 43: ...his manual the JA95 091 Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA95 091 Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to ...

Page 44: ... test performed Altitude 4 6 Equipment tested to Category A1 D1 Altitude 4 6 1 Equipment tested to Category D1 50 000 ft Decompression 4 6 2 Equipment tested to Category A1 8 000 to 50 000 ft Overpressure 4 6 3 Equipment tested to Category A1 15 000 ft Temperature Variation 5 0 Equipment tested to Category B 5 C min Humidity 6 0 Equipment tested to Category A 48 hours Nomenclature Audio Controller...

Page 45: ... performed Fluids Susceptibility 11 0 Equipment identified as Category X no test performed Sand and Dust 12 0 Equipment identified as Category X no test performed Fungus 13 0 Equipment identified as Category X no test performed Salt Fog Test 14 0 Equipment identified as Category X no test performed Magnetic Effect 15 0 Equipment tested to Category Z 0 D 0 3 m Power Input DC Equipment DC Current Ri...

Page 46: ... test performed Fire Flammability 26 0 Equipment identified as Category X no test performed Other Tests N A N A REMARKS 1 Test information can be found in Jupiter Avionics document JA95 001 Test Report Qualification Final Rev A 2 All tests were performed on the JA95 001 Build Configuration Rev D A similarity analysis between the two products is detailed in the Jupiter Avionics Corp document JA95 0...

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