Jupiter Avionics JA77-005 Installation And Operating Manual Download Page 15

 

 

 

 

 

JA77-005 Switch Plate with Removable Legends

 

Installation and Operating Manual

 

 

Rev B 

 

Page B2 

B1  

Airworthiness Approval 

Airworthiness approval of the JA77-005 may require completion of a TCCA Major Modification Report per CAR STD 

(AWM) 571 Appendix L, or a FAA Form 337.  The sample wording for a description of the work is provided to assist 

the Installing Agency in preparing Instructions for Continued Airworthiness (ICA) when installing a Jupiter Avionics 

JA77-005 Switch Plate with Removable Legends. It is the installer’s responsibility to determine the applicability of the 

method used. Installations performed outside Canada must follow the applicable aviation authority’s regulations. 

Sample Wording: 

Installed a Jupiter Avionics JA77-005 Switch Plate with Removable Legends in [aircraft location].  
Installed in accordance with the JA77-005 Installation Manual, Revision [ ], and AC 43.13-2, Chapters 2, and 3. 
The JA77-005 Installation Manual provides detailed installation instructions and wiring diagrams (Section 2, and 

Appendices A and B).  
Aircraft equipment list, weights and balance amended. Compass compensation checked and found to conform to 

applicable regulations. 

B2  

Instructions for Continued Airworthiness 

Maintenance of the JA77-005 Five Dzus - Switch Plate is “on condition” only. Periodic maintenance of the JA77-005 is 

not required. 
The following sample Instructions for Continued Airworthiness (ICA) provides assistance in preparing ICA for the 

Jupiter Avionics JA77-005 unit installation as part of a Type Certificate (TC) or Supplemental Type Certificate (STC) 

project to comply with CAR STD (AWM) 523/527/525/529.1529 or FAR 23/25/27/29.1529 “Instructions for Continued 

Airworthiness”. 
Items that may vary by aircraft make and model are shown in brackets (“[ ]”) and should be filled in as appropriate. 

Some of the checklist items do not apply, in which case they should be marked “N/A” (Not Applicable). 

Instructions for Continued Airworthiness, Jupiter Avionics JA77-005 Switch 
Plate with Removable Legends in an [Aircraft Make and Model] 

 

1. Introduction 

[Aircraft that has been altered: Registration number, Make, Model and Serial Number] 

Content, Scope, Purpose and Arrangement

: This document identifies the Instructions for Continued 

Airworthiness for a Jupiter Avionics JA77-005 installed in an [aircraft make and model]. 

Applicability

: Applies to a Jupiter Avionics JA77-005 installed in an [aircraft make and model]. 

Definitions/Abbreviations

: None, N/A.  

Precautions

: None, N/A. 

Units of Measurement

: None, N/A. 

Referenced Publications

:  JA77-005 Installation and Operating Manual 

  STC/TC # [applicable STC/TC number for the specific aircraft installation] 

Distribution

: This document should be a permanent aircraft record. 

 
 
 
 
 
 
 

Summary of Contents for JA77-005

Page 1: ...05 Switch Plate with Removable Legends Installation and Operating Manual REV B Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 2: ...al is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A May 2016 Initial release Serial number 1001 and higher 3157 B Mar 2017 Minor file changes latest Mechanical Ins...

Page 3: ... 3 1 Warranty 2 2 4 Installation Procedures 2 2 4 1 Installation Limitations 2 2 4 2 Cabling and Wiring 2 2 4 3 Mechanical Installation 3 2 4 4 Legend Replacement 3 2 5 Legend Text Selection using ProCS 3 2 5 1 Front Panel Switches 3 2 4 5 Post Installation Checks 4 2 6 Installation Kit 4 2 6 1 Recommended Crimp tool 4 2 7 Installation Drawings 4 SECTION 3 OPERATION 5 3 1 Introduction 5 3 2 Front ...

Page 4: ...nd is fully dimmable from a 28 Volt light dimmer bus Up to five characters are available per removable legend The Dzus plate has a baked on flat urethane paint finish to resist scratches and nicks 1 3 Inputs and Outputs Refer to the JA77 005 connector map for the mating connector designators and pin assignments for the input and output signals 1 3 1 Inputs Name Qty Type Power input 1 28 Vdc lights...

Page 5: ...THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Installation Procedures CAUTION The powe...

Page 6: ...puter to select the legend text For information on ordering customized legends refer to the ProCS Ordering Instructions on the JAC website 2 5 1 Front Panel Switches The Front Panel Switches window is used to specify the text for each legend In the example shown here the option New has been selected A pop up New Label window will appear allowing the user to create a customized legend in this case ...

Page 7: ... on checks are performed 2 5 2 3 Power on Checks Power up the aircraft s systems and confirm normal operation of all functions controlled by the JA77 switches When all performance checks are satisfied complete the necessary regulatory documentation before releasing the aircraft for service Refer to Appendix B 2 6 Installation Kit The kit required to install this unit is included with the unit The ...

Page 8: ...fessional finished configurable switch panel for extra switches The JA77 accepts standard aircraft grade toggle switches i e Honeywell TL series or MS24523 The legends are removable and available with any text or font Blank legends and hole plugs are also available to cover unused switch holes 3 3 Operation Note Check with your installing agency for confirmation of the operation of all switches Th...

Page 9: ...oduction The drawings necessary for installation and troubleshooting of the JA77 005 Switch Plate with Removable Legends are in this Appendix as listed below A2 Installation Drawings DOCUMENT Rev JA77 005 Connector Map A JA77 005 Interconnect A JA77 005 Mechanical Installation B Reference Documents TOL CUST EXTR Legend Replacement A ...

Page 10: ...ART NO SHEET DOC NO CONFIDENTIAL PROPRIETARY TO JUPITER AVIONICS CORP Switch Plate with Removable Legends Five Dzus JA77 005 1 1 JA77 005 Connector Map Rev A dwg TAT 2 PIN FEMALE MICRO FIT MATING CONNECTOR 1 2 VIEW IS FROM REAR OF MATING CONNECTOR LIGHTS GROUND 28 VDC LIGHTS P1 JAC DS 05 19 16 JAC KDV 05 19 16 ...

Page 11: ...E SHOULD BE 24 AWG MIN UNLESS OTHERWISE SPECIFIED UNSHIELDED WIRE SHOULD BE SELECTED PER FAA AC43 13 1B CHANGE 1 PARA 11 76 TO 11 78 WIRE TYPES SHOULD BE IN ACCORDANCE WITH MIL W 22759 AS DESCRIBED IN FAA AC43 13 1B CHANGE 1 PARA 11 85 AND 11 86 AND LISTED IN TABLE 11 11 OR 11 12 CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 22 AWG WIRE LENGTH NOT TO EXCEED 3 FT 0 91 M 2 1 JA77 005 P1 2 PIN FE...

Page 12: ...RWDOT 5 Dzus Switch Plate JA77 005 Mechanical Installation Rev B SLDDRW DOC NO 1 1 SHEET JA77 005 PART NO L00N3 DRAWING NOT TO SCALE TO JUPITER AVIONICS CORP APPROVED CHECKED TAT PREPARED N A N A MATERIAL FINISH NCAGE CODE UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES 0 5 DEG 0 32in MAX 8 1mm MAX 0 32i...

Page 13: ...only minimal changes The internal circuitry ensures that although the legends are individually illuminated the illumination is consistent and uniform throughout all legends and never needs to be balanced This means that if it is a requirement to change the labelling due to damage or for a different project there is no need for costly and time consuming illumination checks Caution Take care not to ...

Page 14: ...Rev B Page B1 JA77 005 Switch Plate with Removable Legends Installation and Operating Manual Appendix B Installation Documents ...

Page 15: ... Dzus Switch Plate is on condition only Periodic maintenance of the JA77 005 is not required The following sample Instructions for Continued Airworthiness ICA provides assistance in preparing ICA for the Jupiter Avionics JA77 005 unit installation as part of a Type Certificate TC or Supplemental Type Certificate STC project to comply with CAR STD AWM 523 527 525 529 1529 or FAR 23 25 27 29 1529 In...

Page 16: ...and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA77 005 Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to Structural Fasteners JA77 005 and appropriate mounting hardware installation remo...

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