Jupiter Avionics JA40-001 Installation Manual Download Page 8

 

Rev B 

 

Page A1 

 

JA40-001 

ICS Tie Line Isolation Transformer

 

CAUTION

: The power input circuitry of the unit may be damaged if the installation does not 

conform to the wiring instructions in this manual. 

SECTION 2 – INSTALLATION 

2.1 

Introduction 

This section contains unpacking and inspection procedures, installation information, and post-installation checks. 

2.2 

Continued Airworthiness 

Maintenance of the JA40-001 is on condition only. Scheduled inspection and/or periodic maintenance of this unit is 
not required. 

2.3 

Unpacking and Inspecting Equipment 

Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm 
that the Authorized Release Certificate or Certificate of Conformance is included. Complete the on-line warranty card 
from the Jupiter Avionics Corporation (JAC) website – 

www.jupiteravionics.com/warranty

   

2.3.1 

Warranty   

All products manufactured by JAC are warranted to be free of defects in workmanship or performance for 2 years 
from the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and 
labour to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or 
its designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty 
does not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs. 

THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on-
line warranty card is not completed, the product will be warranted from the date of manufacture. 

Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s). 
JAC is the final arbiter concerning warranty issues.   

2.4 

Installation Procedures 

 

2.4.1 

Cabling and Wiring 

All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13-
1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in 
AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel 
MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily 
terminated interconnect. Follow the Connector Map in Appendix A of this manual. 

 

Allow 3” from the end of the shielded wiring to the shield termination to allow the connector hood to be easily installed. 
Refer to the Interconnect drawing in Appendix A of this manual for shield termination details. Note that this unit has a 
‘clamshell’ hood that is installed after the wiring is complete. 

Maintain wire segregation and route wiring in accordance with the original aircraft manufacturer’s maintenance 
instructions. 

Unless otherwise noted, all wiring shall be a minimum of 24 AWG, except ground lines, which shall be a minimum of 
20 AWG. Refer to the Interconnect drawing for additional specifications. Check that the ground connection is clean 
and well secured, and that it shares no path with any electrically noisy aircraft accessories such as blowers, turn-and-
bank instruments, or similar loads. 

Summary of Contents for JA40-001

Page 1: ... crosstalk and noise interference ICS TIE LINE ICS TIE LINE ICS TIE LINE ICS TIE LINE AUDIO CONTROLLER AUDIO CONTROLLER AUDIO CONTROLLER AUDIO CONTROLLER ISOLATION TRANSFORMER JA40 001 JA9X JA9X JA9X JA9X TO ONLINE INFO TO ONLINE INFO TO ONLINE INFO TO ONLINE INFO 1959 Kirschner Rd Kelowna BC V1Y 4N7 Tel 778 478 2232 Toll Free 855 478 2232 www jupiteravionics com TM JA40 001 Data Sheet Rev A pdf ...

Page 2: ...PLACE 0 01 3 DEC PLACE 0 005 ANGLES 0 5 DEG 88 9mm 3 50in 114 3mm 4 50in 58 4mm 2 30in 31 8mm 1 25in 2 40in 61mm JA40 001 Specifications Installation Environment and Performance Weight 0 44 lb 0 20 Kg Max Operating Temperature 40 C to 70 C Survival Temperature 55 C to 85 C Altitude 50 000 ft max Humidity 95 48 hrs Shock 20g any axis TSO Compliance CAN TSO C139 Pending Installation Kit INST JA40 2k...

Page 3: ...001 ICS Tie Line Isolation Transformer Installation Manual Rev B Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 4: ... distribution of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Nov 2013 Initial release Serial number 1001 and higher 1023 B Feb 2014 Certification ...

Page 5: ...als 2 SECTION 2 INSTALLATION 1 2 1 Introduction 1 2 2 Continued Airworthiness 1 2 3 Unpacking and Inspecting Equipment 1 2 3 1 Warranty 1 2 4 Installation Procedures 1 2 4 1 Cabling and Wiring 1 2 4 2 Mechanical Installation 2 2 4 3 Post Installation Checks 2 2 5 System Operation 2 2 6 Installation Kit 2 2 6 1 Recommended Crimp tools 2 2 7 Installation Drawings 2 Appendix A Installation Drawings A...

Page 6: ...r map for the mating connector designators and pin assignments for the input and output signals 1 3 1 Bi directional Ports ICS Tie line The JA40 connector has eight contacts to provide four ICS TIE LINE HI LO bidirectional audio signals 1 4 Specifications 1 4 1 Electrical Specifications The JA40 does not require aircraft electrical power 1 4 1 1 Audio Performance Rated Input Level Audio rated inpu...

Page 7: ...4 2 Mechanical Specifications Height 1 27 in 32 3 mm maximum Depth 2 61 in 66 3 mm maximum Width 4 52 in 114 8 mm maximum Weight 0 37 lbs 0 167 kg maximum Material brushed aluminum with conversion coating Connector J1 One 9 pin D Sub male V5 locking Mounting 4 x 10 32 fasteners Bonding 2 5 mΩ Installation kit part number INST JA40 1 4 Flammability of Materials The JA40 001 complies with the requir...

Page 8: ...AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Installation Procedures 2 4 1 Cabling and Wiring All wire shall be selected in accordance with th...

Page 9: ...gulatory documentation before releasing the aircraft for service Refer to Appendix B 2 5 System Operation The JA40 001 combines up to four bi directional ICS TIE Line audio signals from four intercoms 2 6 Installation Kit The kit required to install this unit is not included with the unit The installation kit Part INST JA40 consists of the following Quantity Description JAC Part 1 9 Socket D Submi...

Page 10: ...tion Drawings A1 Introduction The drawings necessary for installation and troubleshooting of the JA40 001 ICS Tie Line Isolation Transformer are in this Appendix as listed below A2 Installation Drawings DOCUMENT Rev JA40 001 Connector Map A JA40 001 Interconnect A JA40 001 Mechanical Installation A ...

Page 11: ...CORP ICS Tie Line Isolation Transformer JA40 001 1 1 JA40 001 Connector Map Rev A DWG TAT 1 2 3 4 5 6 7 8 9 ICS TIE LINE 1 HI ICS TIE LINE 2 HI ICS TIE LINE 3 HI ICS TIE LINE 4 HI CHASSIS GROUND ICS TIE LINE 1 LO ICS TIE LINE 2 LO ICS TIE LINE 3 LO ICS TIE LINE 4 LO P1 9 PIN FEMALE DMIN MATING CONNECTOR VIEW IS FROM REAR OF MATING CONNECTOR JAC DS 11 26 13 JAC KDV 11 27 13 ...

Page 12: ...E SPECIFIED UNSHIELDED WIRE SHOULD BE SELECTED PER FAA AC43 13 1B CHANGE 1 PARA 11 76 TO 11 78 WIRE TYPES SHOULD BE IN ACCORDANCE WITH MIL W 22759 AS DESCRIBED IN FAA AC43 13 1B CHANGE 1 PARA 11 85 AND 11 86 AND LISTED IN TABLE 11 11 OR 11 12 ALL SHIELDED CABLE SHOULD BE IN ACCORDANCE WITH MIL DTL 27500 REVISION H OR LATER CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE LENGTH NOT TO...

Page 13: ...ICS TIE LINE 4 LO HI LO ICS TIE LINE 4 4 9 CHASSIS GROUND 5 JA40 001 J1 P1 9 PIN FEMALE DMIN MATING CONNECTOR 2 3 2 CHASSIS GROUND 20 AWG 2 JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO CONFIDENTIAL PROPRIETARY TO JUPITER AVIONICS CORP ICS Tie Line Isolation Transformer JA40 001 2 2 JA40 001 Interconnect Rev A DWG T...

Page 14: ...CAPE SIZEA REV B DRWDOT ICS Tie Line Isolation Transformer 4 Channel JA40 001 Mechanical Installation Rev A SLDDRW DOC NO 1 1 SHEET JA40 001 PART NO L00N3 DRAWING NOT TO SCALE TO JUPITER AVIONICS CORP APPROVED CHECKED TAT PREPARED N A N A MATERIAL FINISH NCAGE CODE UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 00...

Page 15: ...Rev B Page B1 JA40 001 ICS Tie Line Isolation Transformer Installation Manual Appendix B QVWDOOation Documents ...

Page 16: ...rm to applicable regulations B2 Instructions for Continued Airworthiness Maintenance of the JA40 001 ICS Tie Line Isolation Transformer is on condition only Refer to the JA40 001 Maintenance Manual Periodic maintenance of the JA40 001 is not required The following sample Instructions for Continued Airworthiness ICA provides assistance in preparing ICA for the Jupiter Avionics JA40 001 unit install...

Page 17: ...his manual the JA40 001 Installation Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA40 001 Installation Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to Structural Fasteners JA40 00...

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