Jungheinrich EJE C20 Operating Instructions Manual Download Page 90

Page: 90 / 169

(UURUGLVSOD\VDGGLQJDXVHUFRGH

)RUWKHIROORZLQJHYHQWVWKH/('IODVKHVUHG

&DXVH

5HPHG\

± 7KHXVHUFRGHHQWHUHGLVQRW

WKHVDPHOHQJWKDVWKH
PDVWHUFRGH

± 6ZLWFKRIIWKHWUXFNVHHSDJH
± 5HSHDWWKHHQWU\PDNLQJVXUHWKDWWKHPDVWHU

FRGHLVWKHVDPHOHQJWKDVWKHXVHUFRGH

± 1HZXVHUFRGHLVDOUHDG\

RFFXSLHGE\DPDVWHUFRGH

± 6ZLWFKRIIWKHWUXFNVHHSDJH
± &KRRVHDGLIIHUHQWXVHUFRGHVHHSDJH

± 7KHQHZO\HQWHUHGXVHU

FRGHVGRQRWPDWFK

± 6ZLWFKRIIWKHWUXFNVHHSDJH
± $GGWKHXVHUFRGHDJDLQVHHSDJH

± &RGHORJIXOO

± 6ZLWFKRIIWKHWUXFNVHHSDJH
± 'HOHWHLQGLYLGXDOXVHUFRGHVVHHSDJH
± 'HOHWHDOOXVHUFRGHVVHHSDJH

Summary of Contents for EJE C20

Page 1: ...2SHUDWLQJ LQVWUXFWLRQV G...

Page 2: ...KHUHE GHFODUH WKDW WKH SRZHUHG LQGXVWULDO WUXFN GHVFULEHG EHORZ LQ GHWDLO FRPSOLHV ZLWK WKH XURSHDQ LUHFWLYHV 0DFKLQHU LUHFWLYH DQG 8 OHFWURPDJQHWLF RPSDWLELOLW 0 LQFOXGLQJ DPHQGPHQWV DV ZHOO DV WKH...

Page 3: ...1...

Page 4: ...XDUDQWHH RI SDUWLFXODU IHDWXUHV RI WKH WUXFN VKRXOG WKHUHIRUH EH DVVXPHG IURP WKH SUHVHQW RSHUDWLQJ LQVWUXFWLRQV 6DIHW QRWLFHV DQG WH W PDUN XSV 6DIHW LQVWUXFWLRQV DQG LPSRUWDQW H SODQDWLRQV DUH LQGLF...

Page 5: ...1 RS ULJKW RS ULJKW RI WKHVH RSHUDWLQJ LQVWUXFWLRQV UHPDLQV ZLWK 81 15 XQJKHLQULFK NWLHQJHVHOOVFKDIW ULHGULFK EHUW DPP DPEXUJ HUPDQ 7HO ZZZ MXQJKHLQULFK FRP...

Page 6: ...QGLWLRQV RI XVH OHFWULFDO 5HTXLUHPHQWV GHQWLILFDWLRQ 3RLQWV DQG DWD 3ODWHV QGLFDWLRQ 3RLQWV DWD SODWH 7UXFN FDSDFLW SODWH LQG ORDGV 7UDQVSRUW DQG RPPLVVLRQLQJ LIWLQJ E FUDQH 7UDQVSRUW 8VLQJ WKH 7UXFN...

Page 7: ...ZLWKRXW LWV RZQ GULYH V VWHP 5HOHDVH DQG DFWLYDWH WKH GULYH ZKHHO EUDNH 2SWLRQDO HTXLSPHQW PHUJHQF RSHUDWLRQ ZLWK VHUYLFH NH H SDG DQ RGH o 3DUDPHWHUV 6HWWLQJ WKH WUXFN SDUDPHWHUV ZLWK DQ RGH 6HWWLQJ...

Page 8: ...QGXVWULDO 7UXFN 3ULRU WR GHFRPPLVVLRQLQJ FWLRQ WR EH WDNHQ GXULQJ GHFRPPLVVLRQLQJ 5HVWRULQJ WKH WUXFN WR VHUYLFH DIWHU GHFRPPLVVLRQLQJ 6DIHW WHVWV WR EH SHUIRUPHG DW LQWHUYDOV DQG DIWHU XQXVXDO LQFLG...

Page 9: ...1...

Page 10: ...06 GB Appendix JH Traction Battery Operating Instructions Z These operating instructions apply only to Jungheinrich battery models If using another brand refer to the manufacturer s operating instruct...

Page 11: ...0506 GB 2...

Page 12: ...2SHUDWLRQ LQ LQGXVWULDO DQG FRPPHUFLDO HQYLURQPHQWV 3HUPLVVLEOH WHPSHUDWXUH UDQJH WR 2SHUDWLRQ RQO RQ VHFXUH OHYHO VXUIDFHV ZLWK VXIILFLHQW FDSDFLW R QRW H FHHG WKH SHUPLVVLEOH VXUIDFH DQG VSRW ORDG...

Page 13: ...LHV DUH H FOXGHG XUWKHUPRUH DFFLGHQW SUHYHQWLRQ UHJXODWLRQV VDIHW UHJXODWLRQV DQG RSHUDWLQJ VHUYLFLQJ DQG UHSDLU JXLGHOLQHV PXVW EH IROORZHG 7KH RSHUDWLQJ FRPSDQ PXVW HQVXUH WKDW DOO XVHUV KDYH UHDG D...

Page 14: ...HHO DUHD DV ZHOO DV UROO FDJHV 7KH FDSDFLW LV VKRZQ RQ WKH FDSDFLW SODWH 4PD 7UXFN PRGHOV DQG UDWHG FDSDFLW 7KH UDWHG FDSDFLW GHSHQGV RQ WKH PRGHO 7KH UDWHG FDSDFLW FDQ EH GHULYHG IURP WKH PRGHO QDPH...

Page 15: ...1 7UDYHO GLUHFWLRQ GHILQLWLRQ 7KH IROORZLQJ GHWHUPLQDWLRQV KDYH EHHQ PDGH IRU WUDYHO GLUHFWLRQ VSHFLILFDWLRQ WHP 7UDYHO GLUHFWLRQ HIW ULYH GLUHFWLRQ RDG GLUHFWLRQ 5LJKW...

Page 16: ...WFK o DQ LV t 6ORZ WUDYHO EXWWRQ t o H VZLWFK H VZLWFK DOVR ZLWK VHFRQG VWDJH IRU EUDNH UHOHDVH o 2Q ERDUG EDWWHU FKDUJHU LQFOXGLQJ VDIHW VZLWFK o o DQ RGH 60 2QOLQH t DWWHU SDQHO o LVSOD XQLW LQFK GL...

Page 17: ...DFWLRQ FRQWUROOHU DFK WLPH WKH WUXFN LV VZLWFKHG RQ WKH V VWHP FDUULHV RXW D VHOI GLDJQRVLV I DQ HUURU LV GHWHFWHG WKH WUXFN DXWRPDWLFDOO EUDNHV WR D KDOW QGLFDWRU OLJKWV RQ WKH DQ LV GLVSOD LQVWUXPHQ...

Page 18: ...RI OHFWULFDO V VWHP 7KH WUXFN KDV DQ HOHFWURQLF WUDFWLRQ FRQWUROOHU 7KH RSHUDWLQJ YROWDJH RI WKH WUXFN V HOHFWULFDO V VWHP LV YROWV RQWUROV DQG GLVSOD V UJRQRPLF FRQWUROV HQVXUH IDWLJXH IUHH RSHUDWLR...

Page 19: ...DUP OLIW K PP Q PDVW OLIW K UHGXFHG FDSDFLW NJ 0RGHO 4 5DWHG FDSDFLW ZKHHO DUP OLIW PDVW OLIW NJ RDG FHQWUH GLVWDQFH IRU VWDQGDUG IRUN OHQJWK PP 7UDYHO VSHHG ZLWK ZLWKRXW UDWHG ORDG NP K 0DVW OLIW VSH...

Page 20: ...1 LPHQVLRQV D...

Page 21: ...PP RDG GLVWDQFH PP KHHOEDVH PP K LIW PP K KHHO DUP OLIW PP K RDG KDQGOHU ORZHUHG PP K 7LOOHU KHLJKW LQ PLQ PD WUDYHO SRVLWLRQ PP O 2YHUDOO OHQJWK PP O HQJWK WR IRUN IDFH PP V RUN KHLJKW PP H RUN ZLGWK...

Page 22: ...FO EDWWHU NJ OH ORDG ZLWK ORDG IURQW UHDU LQ GULYH GLUHFWLRQ NJ OH ORDG ZLWKRXW ORDG IURQW UHDU LQ GULYH GLUHFWLRQ NJ 7 UH VL H IURQW PP 7 UH VL H UHDU VLQJOH WDQGHP PP GGLWLRQDO ZKHHOV GLPHQVLRQV PP...

Page 23: ...ULWWHQ DJUHHPHQW RI WKH PDQXIDFWXUHU 51 1 0HGLFDO HTXLSPHQW FDQ EH GDPDJHG E QRQ LRQLVHG UDGLDWLRQ OHFWULFDO HTXLSPHQW RQ WKH WUXFN HPLWWLQJ QRQ LRQLVHG UDGLDWLRQ H J ZLUHOHVV GDWD WUDQVPLVVLRQ FDQ DI...

Page 24: ...SDFLW FKDUWV VWUDS SRLQWV DQG GDWD SODWHV PXVW EH OHJLEOH DW DOO WLPHV 5HSODFH LI QHFHVVDU QGLFDWLRQ 3RLQWV WHP 0RGHO 6HULDO QXPEHU DSDFLW 4PD DUQLQJ 1R SDVVHQJHUV 7UXFN GDWD SODWH 6WUDS SRLQW IRU FUD...

Page 25: ...SDUH SDUWV DOZD V TXRWH WKH WUXFN VHULDO QXPEHU WHP HVFULSWLRQ WHP HVFULSWLRQ 7 SH HDU RI PDQXIDFWXUH 6HULDO QXPEHU RDG FHQWUH PP 5DWHG FDSDFLW NJ 2XWSXW DWWHU YROWDJH 9 0LQ PD EDWWHU ZHLJKW NJ 1HW ZH...

Page 26: ...DQG WUDQVSRUWLQJ ORDGV ZLWK ODUJH VXUIDFH DUHDV LJKW ORDGV PXVW EH HVSHFLDOO VHFXUHG ZKHQ WKH DUH VXEMHFWHG WR ZLQG IRUFHV 7KLV ZLOO SUHYHQW WKH ORDG IURP VOLGLQJ RU IDOOLQJ 6WRS WKH WUXFN LQ ERWK FD...

Page 27: ...1...

Page 28: ...H WKH WUXFN WR FUDVK ZKHQ EHLQJ ORDGHG E FUDQH 3UHYHQW WKH WUXFN IURP KLWWLQJ RWKHU REMHFWV GXULQJ OLIWLQJ DQG DYRLG XQFRQWUROOHG PRYHPHQWV I QHFHVVDU VHFXUH WKH WUXFN ZLWK JXLGH URSHV X7KH WUXFN PD E...

Page 29: ...KH RXWHU RU LQQHU KROHV WR OLIW WKH WUXFN Lifting the truck by crane Requirements 3DUN WKH WUXFN VHFXUHO VHH SDJH Tools and Material Required LIWLQJ JHDU UDQH OLIWLQJ JHDU Procedure 2SHQ WKH EDWWHU FR...

Page 30: ...ORDGV RQ URDG YHKLFOHV DQG LQ WKH XVH RI ORDG VHFXULQJ HTXLSPHQW KHQ VHFXULQJ WKH WUXFN WKH DSSURSULDWH PHDVXUHV PXVW EH GHWHUPLQHG DQG DSSOLHG IRU HDFK LQGLYLGXDO FDVH X7KH WUXFN PXVW EH VHFXUHO IDVW...

Page 31: ...t Requirements RDG WKH WUXFN 3DUN WKH WUXFN VHFXUHO VHH SDJH Tools and Material Required DVKLQJ VWUDSV Procedure WWDFK WKH ODVKLQJ VWUDSV WR WKH LQGXVWULDO WUXFN DQG WKH WUDQVSRUW YHKLFOH DQG WHQVLRQ...

Page 32: ...VHFWLRQ RI PP NOTE R QRW OLIW ORDGV LI WKH WUXFN LV RSHUDWHG YLD D WRZ OHDG ZLWK DQ H WHUQDO EDWWHU Procedure KHFN WKH HTXLSPHQW LV FRPSOHWH I QHFHVVDU LQVWDOO WKH EDWWHU VHH SDJH R QRW GDPDJH WKH EDW...

Page 33: ...1...

Page 34: ...Q HTXLSPHQW PXVW EH DYDLODEOH 87 21 7KH XVH RI XQVXLWDEOH ILUH SURWHFWLRQ HTXLSPHQW FDQ UHVXOW LQ VFDOGLQJ WLQJXLVKLQJ ILUHV ZLWK ZDWHU FDQ FDXVH D UHDFWLRQ ZLWK WKH EDWWHU DFLG 7KLV FDQ UHVXOW LQ VFD...

Page 35: ...HQ DSSURYHG E XQJKHLQULFK IRU WKH WUXFN FDQ EH KD DUGRXV 7KH GHVLJQ ZHLJKW DQG GLPHQVLRQV RI WKH EDWWHU KDYH D FRQVLGHUDEOH HIIHFW RQ WKH RSHUDWLRQDO VDIHW RI WKH WUXFN LQ SDUWLFXODU LWV VWDELOLW DQG...

Page 36: ...G ZLWK D QRQ VOLS LQVXODWLQJ PDW NOTE DWWHU GDPDJH 7KH EDWWHU FKDUJHU FKDUJH FKDUDFWHULVWLFV DQG EDWWHU SDUDPHWHUV PXVW PDWFK HDFK RWKHU RWKHUZLVH GDPDJH PD UHVXOW NOTE 5HGXFHG VHUYLFH OLIH RI WKH EDW...

Page 37: ...WK WKH ZKHHOV RI WKH WUXFN WR SUHYHQW LW IURP PRYLQJ 87 21 FORVLQJ EDWWHU SDQHO FDQ SRVH D WUDSSLQJ KD DUG I WKH EDWWHU FRYHU LV QRW RSHQHG IXOO LW FDQ VXGGHQO FORVH RQ LWV RZQ DQG FDXVH EUXLVLQJ 7KH...

Page 38: ...GXULQJ FKDUJLQJ WR HQVXUH DGHTXDWH YHQWLODWLRQ X R QRW VPRNH DQG DYRLG QDNHG IODPHV ZKHQ KDQGOLQJ EDWWHULHV X KHUHYHU DQ LQGXVWULDO WUXFN LV SDUNHG IRU FKDUJLQJ WKHUH VKDOO EH QR LQIODPPDEOH PDWHULDO...

Page 39: ...DSDFLW ZLOO QRW EH DYDLODEOH Requirements 7KH EDWWHU LV IXOO FKDUJHG Procedure RPSOHWH FKDUJLQJ LQ DFFRUGDQFH ZLWK WKH FKDUJHU RSHUDWLQJ LQVWUXFWLRQV LVFRQQHFW WKH EDWWHU FRQQHFWRU IURP WKH FKDUJLQJ F...

Page 40: ...HU XVH RI WKH RQ ERDUG FKDUJHU FDQ FDXVH PDWHULDO GDPDJH 7KH RQ ERDUG FKDUJHU FRQVLVWLQJ RI D EDWWHU FKDUJHU DQG EDWWHU FRQWUROOHU PXVW QRW EH RSHQHG I IDXOW FRQWDFW WKH PDQXIDFWXUHU V FXVWRPHU VHUYLF...

Page 41: ...Q K VHW FKDUDFWHULVWLF EH RQG K VHW FKDUDFWHULVWLF X LWK 3 6 K ZHW FHOO EDWWHULHV ERWK FKDUDFWHULVWLF FXUYHV DQG FDQ EH XVHG KDUDFWHULVWLF DFKLHYHV D IDVWHU FKDUJH X KHQ WKH EDWWHU LV FRQQHFWHG WKLV D...

Page 42: ...IODVKLQJ LQGLFDWHV WKH FKDUJH VWDWXV RU D IDXOW IRU IODVKLQJ FRGHV VHH LVSOD WDEOH The battery is charged Z When the mains connector 46 is attached to the mains all the truck s electrical functions ar...

Page 43: ...WKH PDLQV FDEOH ZKHQ FORVLQJ WKH EDWWHU SDQHO KDUJLQJ WLPHV 7KH GXUDWLRQ RI FKDUJH GHSHQGV RQ WKH EDWWHU FDSDFLW Z KDUJLQJ FRQWLQXHV DXWRPDWLFDOO DIWHU D PDLQV IDLOXUH KDUJLQJ FDQ EH LQWHUUXSWHG E UHP...

Page 44: ...QJ FRPSOHWH EDWWHU IXOO KDUJH LQWHUYDO IORDW RU FRPSHQVDWLRQ FKDUJH ODVKHV VORZO KDUJLQJ 5DSLG IODVK LVSOD DW EHJLQQLQJ RI FKDUJH RU DIWHU VHWWLQJ D QHZ FKDUDFWHULVWLF FXUYH 1XPEHU RI IODVK SXOVHV FRU...

Page 45: ...PSDUWPHQW KDQJLQJ WKH EDWWHU IURP WKH WRS Removing the battery Requirements 3DUN WKH WUXFN VHFXUHO VHH SDJH SRVH WKH EDWWHU VHH SDJH Procedure LVFRQQHFW WKH EDWWHU FRQQHFWRU IURP WKH WUXFN FRQQHFWRU Z...

Page 46: ...SRVHG VHH SDJH Procedure LVFRQQHFW WKH EDWWHU FRQQHFWRU IURP WKH WUXFN FRQQHFWRU 7XUQ WKH EDWWHU ORFN DV IDU DV WKH VWRS 3XOO WKH EDWWHU RXW IURP WKH VLGH The battery is now removed Z QVWDOODWLRQ LV...

Page 47: ...1...

Page 48: ...DWLQJ LQVWUXFWLRQV 6DIHW VKRHV PXVW EH ZRUQ RQ SHGHVWULDQ RSHUDWHG WUXFNV 8QDXWKRULVHG XVH RI WUXFN 7KH RSHUDWRU LV UHVSRQVLEOH IRU WKH WUXFN GXULQJ WKH WLPH LW LV LQ XVH 7KH RSHUDWRU PXVW SUHYHQW XQD...

Page 49: ...RULVHG SHUVRQV DUH VWLOO ZLWKLQ WKH KD DUGRXV DUHD VWRS WKH WUXFN LPPHGLDWHO 6DIHW GHYLFHV ZDUQLQJ VLJQV DQG ZDUQLQJ LQVWUXFWLRQV 6DIHW GHYLFHV ZDUQLQJ VLJQV VHH SDJH DQG ZDUQLQJ LQVWUXFWLRQV LQ WKH S...

Page 50: ...1 LVSOD V DQG RQWUROV...

Page 51: ...HU E LQVHUWLQJ WKH PDLQV FRQQHFWRU LQWR D PDLQV VRFNHW 7LOOHU t 8VHG IRU VWHHULQJ DQG EUDNLQJ PHUJHQF GLVFRQQHFW VZLWFK t LVFRQQHFWV WKH EDWWHU VXSSO OO HOHFWULFDO IXQFWLRQV DUH GHDFWLYDWHG DQG WKH WU...

Page 52: ...ZHUV WKH IRUN FDUULDJH ILUVW ORZHULQJ RI WKH PDVW OLIW WKHQ WKH ZKHHO DUP OLIW RZHU EXWWRQ t RZHUV WKH IRUN FDUULDJH ILUVW ORZHULQJ RI WKH PDVW OLIW WKHQ WKH ZKHHO DUP OLIW 5DLVH EXWWRQ t 5DLVHV WKH I...

Page 53: ...1 2SWLRQ t o o...

Page 54: ...U PRQWKV Z KDUJH WKH EDWWHU VHH SDJH I WKH UHVLGXDO FDSDFLW IDOOV EHORZ WKH UHTXLUHG OHYHO OLIWLQJ LV LQKLELWHG Q DOWHUQDWLQJ GLVSOD DSSHDUV LIWLQJ LV RQO UHOHDVHG ZKHQ WKH EDWWHU FRQQHFWHG LV DW OHDV...

Page 55: ...X R QRW UHWXUQ WKH LQGXVWULDO WUXFN WR VHUYLFH XQWLO RX KDYH LGHQWLILHG DQG UHFWLILHG WKH IDXOW Inspection before daily operation Procedure KHFN WKH ZKROH RI WKH RXWVLGH RI WKH WUXFN IRU VLJQV RI GDPD...

Page 56: ...U WUDQVSRQGHU LQ IURQW RI WKH 60 DFFHVV PRGXOH DQG GHSHQGLQJ RQ WKH VHWWLQJ SUHVV WKH JUHHQ EXWWRQ RQ WKH 60 DFFHVV PRGXOH o Z 7KH WLOOHU PXVW EH LQ WKH XSSHU EUDNLQJ RQH I HYHQW PHVVDJH LV GLVSOD HG...

Page 57: ...QG UHFWLILHG WKH IDXOW Procedure 7HVW ZDUQLQJ LQGLFDWRUV DQG VDIHW GHYLFHV 7HVW WKH HPHUJHQF GLVFRQQHFW IXQFWLRQ E SUHVVLQJ WKH HPHUJHQF GLVFRQQHFW VZLWFK 7KH PDLQ FLUFXLW LV GLVFRQQHFWHG DQG QR WUXFN...

Page 58: ...RI LQMXU IURP WKH ORZHUHG ORDG KDQGOHU X I WKH EUDNHV DUH QRW ZRUNLQJ SODFH ZHGJHV XQGHUQHDWK WKH ZKHHOV RI WKH WUXFN WR SUHYHQW LW IURP PRYLQJ Park the truck securely Procedure 3DUN WKH WUXFN RQ D O...

Page 59: ...VSHHG WR ORFDO FRQGLWLRQV 7KH WUXFN PXVW EH GULYHQ DW VORZ VSHHG ZKHQ QHJRWLDWLQJ EHQGV RU QDUURZ SDVVDJHZD V ZKHQ SDVVLQJ WKURXJK VZLQJ GRRUV DQG DW EOLQG VSRWV 7KH RSHUDWRU PXVW DOZD V REVHUYH DQ D...

Page 60: ...W HQWHU OLIWV ZLWK WKH ORDG LQ IURQW DQG PXVW WDNH XS D SRVLWLRQ ZKLFK GRHV QRW DOORZ LW WR FRPH LQWR FRQWDFW ZLWK WKH ZDOOV RI WKH OLIW VKDIW 3HUVRQV ULGLQJ LQ WKH OLIW ZLWK WKH IRUNOLIW WUXFN PXVW R...

Page 61: ...U QRQ DFFHVVLEOH PHUJHQF LVFRQQHFW VZLWFK FDQ FDXVH DFFLGHQWV Q GDQJHURXV VLWXDWLRQV WKH RSHUDWRU FDQQRW EULQJ WKH WUXFN WR D KDOW LQ WLPH E DSSO LQJ WKH PHUJHQF LVFRQQHFW VZLWFK X7KH RSHUDWLRQ RI WKH...

Page 62: ...DLQ VZLWFKHG RII XWRPDWLF EUDNLQJ Z KHQ WKH WLOOHU LV UHOHDVHG LW UHWXUQV DXWRPDWLFDOO WR WKH XSSHU EUDNH RQH DQG WKH EUDNHV DUH DSSOLHG DXWRPDWLFDOO 51 1 5LVN RI FROOLVLRQ GXH WR D GHIHFWLYH WLOOHU 2...

Page 63: ...Q WKH ORDG GLUHFWLRQ 7UDYHO LQ ORDG GLUHFWLRQ 5RWDWH WKH WUDYHO VZLWFK VORZO LQ WKH GULYH GLUHFWLRQ 7UDYHO LQ GULYH GLUHFWLRQ RQWURO WKH WUDYHO VSHHG ZLWK WKH WUDYHO VZLWFK 7KH IXUWKHU WKH WUDYHO VZLW...

Page 64: ...YHO VZLWFK LV UHOHDVHG LQ WLPH X IWHU VHWWLQJ RII LQ WKH RSSRVLWH GLUHFWLRQ DSSO WKH WUDYHO VZLWFK JHQWO RU QRW DW DOO X R QRW SHUIRUP DQ VXGGHQ VWHHULQJ RSHUDWLRQV X OZD V IDFH LQ WKH GLUHFWLRQ RI WU...

Page 65: ...RDWLQJ EUDNLQJ Z 7KH WUXFN FDQ EH RSHUDWHG ZLWK DQ XSULJKW WLOOHU H J LQ FRQILQHG VSDFHV HOHYDWRUV Switch on the slow travel function Procedure 3UHVV DQG KROG GRZQ WKH VORZ WUDYHO EXWWRQ 5RWDWH WKH WU...

Page 66: ...H RI VXUIDFH 7KH WUXFN V EUDNLQJ GLVWDQFH LQFUHDVHV ZKHQ WKH JURXQG LV ZHW RU GLUW X7KH RSHUDWRU PXVW EH DZDUH RI IORRU FRQGLWLRQV DQG WDNH WKHP LQWR DFFRXQW ZKHQ EUDNLQJ X UDNH ZLWK FDUH WR SUHYHQW W...

Page 67: ...RPDWLFDOO ZKHQ WKH WUXFN FRPHV WR UHVW 5HJHQHUDWLYH EUDNLQJ Procedure I WKH WUDYHO VZLWFK LV VHW WR WKH WUXFN DXWRPDWLFDOO EUDNHV UHJHQHUDWLYHO The truck brakes to a halt regeneratively via the coasti...

Page 68: ...SUHYHQW WKH WUXFN IURP EHLQJ XVHG E XQDXWKRULVHG SHRSOH X2QO FDUU ORDGV WKDW KDYH EHHQ VHFXUHG DQG SRVLWLRQHG LQ DFFRUGDQFH ZLWK UHJXODWLRQV 8VH VXLWDEOH SUHFDXWLRQV WR SUHYHQW SDUWV RI WKH ORDG IURP...

Page 69: ...DERYH 7LOOHU IURP EHORZ RZHULQJ WKH ORDG KDQGOHU Requirements 3UHSDUH WKH WUXFN IRU RSHUDWLRQ VHH SDJH Procedure 3UHVV WKH RZHU ORDG KDQGOHU EXWWRQ XQWLO RX UHDFK WKH GHVLUHG OLIW KHLJKW The load hand...

Page 70: ...N LI SHRSOH GR QRW OHDYH WKH KD DUGRXV DUHD X2QO FDUU ORDGV WKDW KDYH EHHQ FRUUHFWO VHFXUHG DQG SRVLWLRQHG 8VH VXLWDEOH SUHFDXWLRQV WR SUHYHQW SDUWV RI WKH ORDG IURP WLSSLQJ RYHU RU IDOOLQJ RII WKH WU...

Page 71: ...OOHW LV DJDLQVW WKH EDFN RI WKH ORDG KDQGOHU VHH JUDSKLF WR WKH ULJKW Z 7KH ORDG PXVW QRW H WHQG E PRUH WKDQ PP EH RQG WKH ORDG KDQGOHU WLSV 5DLVH WKH ORDG KDQGOHU XQWLO WKH GHVLUHG KHLJKW LV UHDFKHG...

Page 72: ...DQG WKH ORDG RX DUH WUDQVSRUWLQJ 7UDYHO DW D FRQVWDQW VSHHG H SUHSDUHG WR EUDNH DW DOO WLPHV UDNH JHQWO LQ QRUPDO FLUFXPVWDQFHV 2QO VWRS VXGGHQO LQ GDQJHURXV VLWXDWLRQV DWFK RXW IRU RWKHU WUDIILF DW F...

Page 73: ...LQJ WKH ORDG Procedure ULYH WKH WUXFN FDUHIXOO XS WR WKH VWRUDJH ORFDWLRQ RZHUV WKH ORDG KDQGOHU Z 7R DYRLG GDPDJLQJ WKH ORDG DQG WKH ORDG KDQGOHU DYRLG VHWWLQJ WKH ORDG GRZQ DEUXSWO RZHU WKH ORDG KDQ...

Page 74: ...W X7LOOHU RSHUDWLRQ LV HQDEOHG DW DOO WLPHV Z 7KH ILJXUH VKRZV DQ LQGXVWULDO WUXFN ZLWK WKH ORDG EDFNUHVW RSWLRQ WH P OOXVWUDWLRQ XQFWLRQ 0DVW OLIW LQ KLJKHVW SRVLWLRQ XWRPDWLF V VWHP DQG RSWLFDO VLJQ...

Page 75: ...VHG SHUVRQV 51 1 7UDSSLQJ KD DUG X R QRW UHDFK LQWR WKH ORDG EDFNUHVW X R QRW SODFH REMHFWV RQ WKH FRQWURO SDQHO X KHQ WKH DXWRPDWLF IHDWXUHV DUH DFWLYDWHG IRU ORDGLQJ DQG XQORDGLQJ WKH WUXFN DOZD V P...

Page 76: ...ORDG EDFNUHVW RSWLRQ WH P RQWURO GLVSOD 7LOOHU LVSOD XW RXW EXWWRQ HLWKHU VLGH 2SWLFDO VHQVRUV XWRPDWLF UDLVH EXWWRQ GHSHQGHQW RQ FRQWURO SDQHO YHUVLRQ XWRPDWLF ORZHU EXWWRQ GHSHQGHQW RQ FRQWURO SDQH...

Page 77: ...ndler moves to the highest position until the load sensors detect the load or the lift limit switch is activated by the load handler Activating the load sensors causes the load handler to remain in it...

Page 78: ...KH ORDG KDQGOHU WR UHPDLQ LQ LWV SRVLWLRQ XQWLO WKH RSHUDWRU DGGV WKH ORDG DQG WKH ORDG VHQVRUV GHWHFW WKH ORDG 7KH ORDG KDQGOHU WKHQ FRQWLQXHV WR PRYH WR WKH ORZHVW SRVLWLRQ HSHQGLQJ RQ WKH RSHUDWRU...

Page 79: ...HDFW TXLFNO DQG VSHFLILFDOO WR WKH IDXOW WKH IROORZLQJ LQIRUPDWLRQ LV HVVHQWLDO 7UXFN VHULDO QXPEHU YHQW PHVVDJH IURP WKH GLVSOD XQLW LI DSSOLFDEOH UURU GHVFULSWLRQ XUUHQW ORFDWLRQ RI WUXFN 7UXFN GRHV...

Page 80: ...ZKHQ RX UHDFK RXU GHVWLQDWLRQ Release the brake Tools and Material Required 7ZR 0 VFUHZV 6SDQQHU Procedure 6ZLWFK RII WKH WUXFN WR GR WKLV 7XUQ WKH NH LQ WKH NH VZLWFK DQWL FORFNZLVH DV IDU DV LW ZLOO...

Page 81: ...XVH LQMXU DQG DFFLGHQWV X7KH FRYHUV VLGH SDQHOV GULYH FRPSDUWPHQW FRYHU HWF PXVW EH FORVHG GXULQJ RSHUDWLRQ 5HILW WKH ULJKW KDQG GULYH SDQHO VHH SDJH QVWDOO WKH IURQW SDQHO VHH SDJH The brake has been...

Page 82: ...drive system Requirements 7UXFN SUHYHQWHG IURP UROOLQJ DZD KDUJHG EDWWHU LQ WUXFN Tools and Material Required 6HUYLFH NH ZLWK ORFN EDU Procedure QVHUW WKH VHUYLFH NH LQ WKH NH VZLWFK Z 7KH VHUYLFH NH...

Page 83: ...OHYHO WKH ORFN EDU UHWXUQV WR LWV RULJLQDO SRVLWLRQ The brake is now activated again 51 1 2QO UHWXUQ WKH WUXFN WR VHUYLFH ZKHQ RX KDYH LGHQWLILHG DQG UHFWLILHG WKH IDXOW Z 7KH NH ZLWKRXW ORFN EDU LV...

Page 84: ...PRGH KHQ RX HQWHU RQH RI WKH IROORZLQJ SDUDPHWHUV WKH VHWWLQJV LQ WKH FRGH ORFN FDQ EH FKDQJHG 1HZO VXSSOLHG WUXFNV KDYH WKH FRGH LQGLFDWHG RQ D VWLFNHU KHQ XVLQJ WKH WUXFN IRU WKH ILUVW WLPH FKDQJH...

Page 85: ...VHWWLQJ o NH 3UHVVLQJ WKH o NH VZLWFKHV WKH WUXFN RII DQG VHWV LW WR QRQ RSHUDWLRQDO VWDWXV 7KH o NH LQGLFDWHV WKH IROORZ RSHUDWLQJ FRQGLWLRQV YLD D UHG JUHHQ RGH ORFN IXQFWLRQ FRPPLVVLRQLQJ WKH WUXF...

Page 86: ...truck is switched on Z I WKH IODVKHV UHG WKLV PHDQV WKH ZURQJ FRGH KDV EHHQ HQWHUHG QWHU WKH FRGH DJDLQ 7KH 6HW NH KDV QR IXQFWLRQ LQ RSHUDWLQJ PRGH 6ZLWFKLQJ RII WKH WUXFN ZLWK WKH NH SDG DQ RGH Swit...

Page 87: ...H V RQILUP ZLWK WKH 6 7 NH The LEDs 71 75 flash green QWHU WKH YDOLG PDVWHU FRGH DJDLQ ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH The LEDs 72 75 flash green QWHU WKH YDOLG PDVWHU FRGH ZLWK WKH GLJLW N...

Page 88: ...GH VR WKDW WKH UHTXLUHG PDVWHU FRGH FDQ EH XVHG VHH SDJH HOHWH WKH XVHU FRGH VR WKDW WKH UHTXLUHG PDVWHU FRGH FDQ EH XVHG VHH SDJH 7KH PDVWHU FRGHV WR EH FKDQJHG GR QRW PDWFK 6ZLWFK RII WKH WUXFN VHH...

Page 89: ...7KH QHZ XVHU FRGH PXVW DOVR EH GLIIHUHQW IURP WKH H LVWLQJ PDVWHU FRGH RQILUP ZLWK WKH 6 7 NH The LEDs 73 75 flash green QWHU WKH QHZ XVHU FRGH DJDLQ ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait u...

Page 90: ...PDNLQJ VXUH WKDW WKH PDVWHU FRGH LV WKH VDPH OHQJWK DV WKH XVHU FRGH 1HZ XVHU FRGH LV DOUHDG RFFXSLHG E D PDVWHU FRGH 6ZLWFK RII WKH WUXFN VHH SDJH KRRVH D GLIIHUHQW XVHU FRGH VHH SDJH 7KH QHZO HQWHUH...

Page 91: ...WKH VDPH DV WKDW RI WKH SUHYLRXVO HQWHUHG PDVWHU FRGH 7KH QHZ XVHU FRGH PXVW DOVR EH GLIIHUHQW IURP WKH H LVWLQJ PDVWHU FRGH RQILUP ZLWK WKH 6 7 NH The LEDs 73 75 flash green QWHU WKH QHZ XVHU FRGH DJ...

Page 92: ...UH WKDW WKH PDVWHU FRGH LV WKH VDPH OHQJWK DV WKH XVHU FRGH 2SHUDWRU FRGH WR EH FKDQJHG GRHV QRW H LVW 6ZLWFK RII WKH WUXFN VHH SDJH KHFN WKH XVHU FRGH HQWHUHG 7KH XVHU FRGHV WR EH FKDQJHG GR QRW PDWF...

Page 93: ...WK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH The LEDs 73 75 flash green QWHU WKH XVHU FRGH WR EH GHOHWHG DJDLQ ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait until the LED 75 flashes green The user code...

Page 94: ...WKH PDVWHU FRGH 6ZLWFK RII WKH WUXFN VHH SDJH 5HSHDW WKH HQWU PDNLQJ VXUH WKDW WKH PDVWHU FRGH LV WKH VDPH OHQJWK DV WKH XVHU FRGH 7ULHG WR GHOHWH DQ RSHUDWRU FRGH WKDW GRHV QRW H LVW 6ZLWFK RII WKH W...

Page 95: ...H The LEDs 73 75 flash green QWHU WKH FRGH ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait until the LED 75 flashes green All user codes are deleted 3UHVV WKH 2 NH The truck is switched off and the LE...

Page 96: ...KH PDVWHU FRGH OHQJWK FDQ EH FKDQJHG DOO XVHU FRGHV PXVW EH GHOHWHG 7KH OHQJWK RI WKH XVHU FRGH GLJLW LV DOZD V GHWHUPLQHG E WKH OHQJWK RI WKH PDVWHU FRGH Requirements 7R SUHSDUH WKH WUXFN IRU RSHUDWL...

Page 97: ...XWRXW WLPH LV PLQXWH PD LPXP FXWRXW WLPH LV PLQXWHV IWHU VHFRQGV WKH WUXFN FXWV RXW DXWRPDWLFDOO RQILUP ZLWK WKH 6 7 NH Wait until the LED 75 flashes green The setting is saved 3UHVV WKH 2 NH The truc...

Page 98: ...WWLQJ WKH DXWRPDWLF FXWRXW SHULRG RI WKH WUXFN RU WKH IROORZLQJ HYHQWV WKH IODVKHV UHG DXVH 5HPHG XWRXW WLPH HQWHUHG LV RXW RI UDQJH 6ZLWFK RII WKH WUXFN VHH SDJH QWHU WKH WLPH DJDLQ ZKLOH PDNLQJ VXUH...

Page 99: ...V VZLWFKHG RQ DQG LV GLVSOD HG E WKH V OLW WUDYHO SURJUDP DFWLYDWHG OLW WUDYHO SURJUDP DFWLYDWHG OLW WUDYHO SURJUDP DFWLYDWHG 7KH FRQILJXUDWLRQ FRGH LV IRXU GLJLW DQG LV FRPSULVHG DV IROORZV VW GLJLW...

Page 100: ...JUDP LV EORFNHG IRU WKH XVHU FRGH VHOHFWHG 7UDYHO SURJUDP LV HQDEOHG IRU WKH XVHU FRGH VHOHFWHG UG GLJLW 7UDYHO SURJUDP LV EORFNHG IRU WKH XVHU FRGH VHOHFWHG 7UDYHO SURJUDP LV HQDEOHG IRU WKH XVHU FRG...

Page 101: ...een QWHU WKH FRQILJXUDWLRQ FRGH GLJLW IRU WKH WUDYHO SURJUDPV DJDLQ XVLQJ WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait until the LED 75 flashes green The travel programs are now assigned to the user cod...

Page 102: ...ULQJ WKH WUDYHO SURJUDPV RU WKH IROORZLQJ HYHQWV WKH IODVKHV UHG DXVH 5HPHG ORFNHG WUDYHO SURJUDP GHILQHG DV VWDUW WUDYHO SURJUDP 6ZLWFK RII WKH WUXFN VHH SDJH 7U DJDLQ PDNLQJ VXUH WKH FRQILJXUDWLRQ F...

Page 103: ...WLRQ 6HWWLQJ UDQJH 6WDQGDUG VHWWLQJ RPPHQWV FFHOHUDWLRQ P V P V RDVWLQJ EUDNH P V P V 0D LPXP VSHHG LQ GULYH GLUHFWLRQ XVLQJ WUDYHO VZLWFK NP K NP K GHSHQGLQJ RQ WUDYHO VZLWFK 0D LPXP VSHHG LQ ORDG GL...

Page 104: ...1 DWWHU SDUDPHWHUV 1R XQFWLRQ 5DQJH 6WDQGDUG VHWWLQJ RPPHQWV DWWHU W SH 1RUPDO ZHW LJK SHUIRUPDQFH ZHW FHOO U PDLQWHQDQFH IUHH LWKLXP LRQ 6SHFLDO EDWWHU LVFKDUJH PRQLWRU IXQFWLRQ 1RW DFWLYH FWLYH...

Page 105: ...WLQJ IRU WKH DFFHOHUDWLRQ RI WUDYHO SURJUDP SDUDPHWHU Acceleration example Procedure QWHU IRXU GLJLW SDUDPHWHU QXPEHU DQG FRQILUP ZLWK WKH 6 7 NH QWHU VXE LQGH HQWHU DQG FRQILUP ZLWK WKH 6 7 NH Z 7KH...

Page 106: ...RQ DIWHU FKDQJLQJ WKH SDUDPHWHU YDOXH DQG FRQILUP ZLWK WKH 6HW NH The truck is now in travel mode and can be checked Z 7R FRQWLQXH VHWWLQJ FRQILUP ZLWK WKH 6HW NH DJDLQ Saving travel parameters Requi...

Page 107: ...KH FXUUHQW UHDGLQJ J FRUUHVSRQGV WR EDWWHU W SH KLJK SHUIRUPDQFH ZHW QWHU SDUDPHWHU DFFRUGLQJ WR WKH SDUDPHWHU OLVW DQG FRQILUP ZLWK WKH 6HW NH 7KH RI WKH 2 NH VZLWFKHV EULHIO WR FRQWLQXRXV OLJKW DQG...

Page 108: ...SDUDPHWHU QXPEHU DQG FRQILUP ZLWK WKH 6HW NH QWHU VXE LQGH DQG FRQILUP ZLWK WKH 6HW NH 7KH SDUDPHWHU ZLWK VXELQGH DUH GLVSOD HG DOWHUQDWHO ZLWK WKH FXUUHQW UHDGLQJ J FRUUHVSRQGV WR WKH GU PDLQWHQDQFH...

Page 109: ...WHG WKH GLVFKDUJH PRQLWRU IXQFWLRQ LV DSSOLHG LQ WKLV FDVH VHH SDJH Z 7KH SRLQW DW ZKLFK WKH WWHQWLRQ DQG 6WRS V PEROV VWDUW WR OLJKW XS GLIIHUV GHSHQGLQJ RQ WKH EDWWHU W SH DWWHU FKDUJH GLVSOD RQ ERD...

Page 110: ...D Z RU VSHFLDO EDWWHULHV WKH 7 V PERO IODVKHV LQ WKH VHUYLFH KRXU GLVSOD YHQW 0HVVDJHV 7KH VHUYLFH KRXUV GLVSOD LV DOVR XVHG WR GLVSOD HYHQW PHVVDJHV 7KH HYHQW PHVVDJHV RYHUZULWH WKH VHUYLFH KRXU GLVS...

Page 111: ...60 2QOLQH VHH 60 2QOLQH RSHUDWLQJ LQVWUXFWLRQV WHP RQWURO RU GLVSOD HOHPHQW XQFWLRQ QIRUPDWLRQ OLQH LVSOD V HYHQW PHVVDJHV DWWHU FDSDFLW GLVSOD DWWHU GLVFKDUJH VWDWXV 7UDYHO SURJUDP 6KRZV WKH WUDYHO...

Page 112: ...HV DUU RXW DQG KDYH DXWKRULVHG WKH UHVSHFWLYH FKDQJHV WR WKH FDSDFLW GDWD SODWHV GHFDOV DQG VWLFNHUV DV ZHOO DV WKH RSHUDWRU DQG VHUYLFH PDQXDOV WWDFK SHUPDQHQW DQG FOHDUO YLVLEOH PDUNLQJ WR WKH WUXFN...

Page 113: ...UU RXW PDLQWHQDQFH DQG UHSDLUV LQGHSHQGHQWO XVWRPHU 6HUYLFHV DUH DZDUH RI WKH UHOHYDQW VWDQGDUGV JXLGHOLQHV DQG VDIHW UHJXODWLRQV DV ZHOO DV SRWHQWLDO ULVNV 2SHUDWLQJ FRPSDQ 7KH PDLQWHQDQFH SHUVRQDO R...

Page 114: ...KD DUG 8VHG SDUWV DQG FRQVXPDEOHV PXVW EH GLVSRVHG RI LQ DFFRUGDQFH ZLWK WKH DSSOLFDEOH HQYLURQPHQWDO SURWHFWLRQ UHJXODWLRQV 2LO FKDQJHV VKRXOG EH FDUULHG RXW E WKH PDQXIDFWXUHU V FXVWRPHU VHUYLFH GHS...

Page 115: ...O ZLWK DQ DSSURSULDWH ERQGLQJ DJHQW X7KH ERQGLQJ DJHQW FRQVXPDEOH PL WXUH PXVW EH GLVSRVHG RI LQ DFFRUGDQFH ZLWK UHJXODWLRQV 51 1 ROHV RU KDLUOLQH FUDFNV LQ WKH K GUDXOLF KRVHV FDQ FDXVH LQMXU DQG LQI...

Page 116: ...OZD V EH FOHDQ DQG ZHOO OXEULFDWHG X LIW FKDLQV VKRXOG RQO EH FOHDQHG ZLWK SDUDIILQ GHULYDWLYHV H J SHWUROHXP RU GLHVHO IXHOV X R QRW FOHDQ OLIW FKDLQV ZLWK KLJK SUHVVXUH MHWV RU FKHPLFDO FOHDQLQJ DJH...

Page 117: ...EHG FRQWDLQHUV X OZD V ILOO FRQVXPDEOHV LQ FOHDQ FRQWDLQHUV X R QRW PL XS GLIIHUHQW JUDGHV RI FRQVXPDEOH 7KH RQO H FHSWLRQ WR WKLV LV ZKHQ PL LQJ LV H SUHVVO VWLSXODWHG LQ WKH RSHUDWLQJ LQVWUXFWLRQV 8...

Page 118: ...R QRW VPRNH ZKHQ KDQGOLQJ RLO X YRLG FRQWDFW DQG GLJHVWLRQ I RX VZDOORZ RLO GR QRW LQGXFH YRPLWLQJ EXW VHHN PHGLFDO DVVLVWDQFH LPPHGLDWHO X6HHN IUHVK DLU DIWHU EUHDWKLQJ LQ RLO IXPHV RU YDSRXUV X I R...

Page 119: ...WLR IRU FROG VWRUH XVDJH O O g RQWDFW VXUIDFHV k ROG 6WRUH SSOLFDWLRQ s UHDVH QLSSOH a 7UDQVPLVVLRQ RLO GUDLQ SOXJ c GUDXOLF RLO GUDLQ SOXJ GUDXOLF RLO ILOOHU QHFN b 7UDQVPLVVLRQ RLO ILOOHU QHFN 7UDQV...

Page 120: ...QHG IURP WKH XQJKHLQULFK VHUYLFH GHSDUWPHQW 7KH XVH RI QDPHG DOWHUQDWLYH K GUDXOLF RLOV LV QRW SURKLELWHG EXW PD OHDG WR D GHFOLQH LQ IXQFWLRQDOLW 7KH XQJKHLQULFK K GUDXOLF RLO PD EH PL HG ZLWK RQH RI...

Page 121: ...RQQHFW WKH EDWWHU WR SUHYHQW WKH WUXFN IURP EHLQJ VZLWFKHG RQ DFFLGHQWDOO 51 1 5LVN RI DFFLGHQWV ZKHQ ZRUNLQJ XQGHU WKH ORDG KDQGOHU GULYHU V FDE DQG OLIW WUXFN X KHQ ZRUNLQJ XQGHU D UDLVHG ORDG KDQGO...

Page 122: ...QG MDFN XS WKH WUXFN VDIHO SURFHHG DV IROORZV X DFN XS WKH WUXFN RQO RQ D OHYHO VXUIDFH DQG SUHYHQW LW IURP PRYLQJ DFFLGHQWDOO X OZD V XVH D MDFN ZLWK VXIILFLHQW FDSDFLW KHQ MDFNLQJ XS WKH WUXFN WDNH...

Page 123: ...FOHDQLQJ H J E VKRUW FLUFXLWLQJ 87 21 5LVN RI FRPSRQHQW GDPDJH ZKHQ FOHDQLQJ WKH WUXFN OHDQLQJ ZLWK D SUHVVXUH ZDVKHU FDQ UHVXOW LQ PDOIXQFWLRQV GXH WR KXPLGLW X RYHU DOO HOHFWURQLF V VWHP DVVHPEOLHV...

Page 124: ...WUXFN ZLWK ZDWHU EDVHG VROYHQWV DQG ZDWHU 8VH D VSRQJH RU FORWK WR FOHDQ Q SDUWLFXODU FOHDQ WKH IROORZLQJ DUHDV LQGRZ V 2LO ILOOHU SRUWV DQG WKHLU VXUURXQGLQJV UHDVH QLSSOHV EHIRUH OXEULFDWLRQ U WKH W...

Page 125: ...K Cleaning the electrical system assemblies Requirements 3UHSDUH WKH WUXFN IRU PDLQWHQDQFH DQG UHSDLUV VHH SDJH Tools and Material Required RPSUHVVRU ZLWK ZDWHU VHSDUDWRU 1RQ FRQGXFWLYH DQWLVWDWLF EUX...

Page 126: ...e 5HPRYH WKH VFUHZV ZLWK WKH OOHQ NH LIW DQG UHPRYH WKH IURQW SDQHO 3ODFH WKH IURQW SDQHO VDIHO WR RQH VLGH The front cover has been removed Front panel assembly Tools and Material Required OOHQ NH VL...

Page 127: ...ive panel disassembly Tools and Material Required OOHQ NH Procedure 7XUQ WKH WLOOHU WR WKH ULJKW OLPLW SRVLWLRQ 5HPRYH VFUHZV DUHIXOO UHPRYH WKH ILUVW KDOI 7XUQ WKH WLOOHU WR WKH OHIW OLPLW SRVLWLRQ 5...

Page 128: ...RDG KDQGOHU LV IXOO ORZHUHG GG K GUDXOLF RLO LI QHFHVVDU 7XUQ WKH OLG DQWL FORFNZLVH IURP WKH K GUDXOLF UHVHUYRLU GG K GUDXOLF RLO RI WKH FRUUHFW JUDGH XQWLO WKH RLO OHYHO OLHV EHWZHHQ WKH PDUNLQJV VH...

Page 129: ...HSDUH WKH WUXFN IRU PDLQWHQDQFH DQG UHSDLUV VHH SDJH Tools and Material Required 7RUTXH ZUHQFK Procedure 3RVLWLRQ WKH GULYH ZKHHO VR WKDW WKH ZKHHO QXWV FDQ EH SXOOHG WKURXJK WKH KROH 7LJKWHQ DOO WKH...

Page 130: ...H SDJH URQW FRYHU UHPRYHG VHH SDJH Procedure KHFN WKH IXVH UDWLQJV DJDLQVW WKH WDEOH DQG UHSODFH LI QHFHVVDU The fuses are now checked WHP HVFULSWLRQ 7R SURWHFW 5DWLQJ 6ROHQRLG PDJQHWLF EUDNH FRQWURO...

Page 131: ...FN VHH SDJH 51 1 DXOW EUDNHV FDQ FDXVH DFFLGHQWV V VRRQ DV WKH WUXFN KDV EHHQ VWDUWHG WHVW WKH EUDNHV VHYHUDO WLPHV X5HSRUW DQ GHIHFWV LPPHGLDWHO WR RXU VXSHUYLVRU X7DJ RXW DQG GHFRPPLVVLRQ WKH IDXOW...

Page 132: ...U V FXVWRPHU VHUYLFH GHSDUWPHQW 3ULRU WR GHFRPPLVVLRQLQJ Procedure 7KRURXJKO FOHDQ WKH WUXFN VHH SDJH 3UHYHQW WKH WUXFN IURP UROOLQJ DZD DFFLGHQWDOO KHFN WKH K GUDXOLF RLO OHYHO DQG UHSOHQLVK LI QHFHV...

Page 133: ...HH SDJH 51 1 DXOW EUDNHV FDQ FDXVH DFFLGHQWV V VRRQ DV WKH WUXFN KDV EHHQ VWDUWHG WHVW WKH EUDNHV VHYHUDO WLPHV X5HSRUW DQ GHIHFWV LPPHGLDWHO WR RXU VXSHUYLVRU X7DJ RXW DQG GHFRPPLVVLRQ WKH IDXOW LQGX...

Page 134: ...QDO GH FRPPLVVLRQLQJ RU GLVSRVDO RI WKH WUXFN LQ PXVW EH SHUIRUPHG LQ DFFRUGDQFH ZLWK WKH UHJXODWLRQV RI WKH FRXQWU RI XVH Q SDUWLFXODU UHJXODWLRQV JRYHUQLQJ WKH GLVSRVDO RI EDWWHULHV FRQVXPDEOHV DQG...

Page 135: ...1...

Page 136: ...GXFHG DFFRUGLQJO LI WKH HTXLSPHQW LV WR EH XVHG LQ FRQGLWLRQV RI H WUHPH GXVW WHPSHUDWXUH IOXFWXDWLRQV RU PXOWLSOH VKLIWV NOTE 7R SUHYHQW GDPDJH GXH WR ZHDU WKH PDQXIDFWXUHU UHFRPPHQGV DQ RQ VLWH DSSO...

Page 137: ...RQQHFWLRQV DUH VHFXUH FKHFN IRU GLUW DQG JUHDVH WHUPLQDOV LI QHFHVVDU t KHFN EDWWHU FRQQHFWRU IRU GDPDJH WHVW LW DQG PDNH VXUH LW LV VHFXUH t ULYLQJ KHFN ZKHHOV IRU ZHDU DQG GDPDJH t KDVVLV DQG VXSHUV...

Page 138: ...t KHFN HOHFWULFDO ZLULQJ IRU GDPDJH LQVXODWLRQ GDPDJH FRQQHFWLRQV 0DNH VXUH FDEOH FRQQHFWLRQV DUH VHFXUH t 3RZHU VXSSO KHFN DFLG GHQVLW DFLG OHYHO DQG EDWWHU YROWDJH t KHFN EDWWHU DQG EDWWHU FRPSRQHQ...

Page 139: ...WHUDO FOHDUDQFH RI WKH PDVW FRQQHFWLRQV DQG WKH IRUN FDUULDJH t 9LVXDOO LQVSHFW WKH PDVW UROOHUV DQG FKHFN WKH UXQQLQJ VXUIDFHV IRU ZHDU t 5HSODFH K GUDXOLF RLO ILOWHU DQG EUHDWKHU ILOWHU k t 7HVW K G...

Page 140: ...DQG HOHFWULFDO FRQQHFWLRQV DUH VHFXUH DQG QRW GDPDJHG t 3RZHU VXSSO KHFN KRVH FRQQHFWLRQV DQG WHVW WKH SXPS t 5HSODFH DLU ILOWHU ZDGGLQJ t 3RZHU VXSSO 7HVW TXDPDWLN SOXJ KRVH FRQQHFWLRQV DQG IORDW DQG...

Page 141: ...PDNH VXUH LW LV VHFXUH t GU PRYHPHQWV 7HVW WKH OLIW OLPLW FXW RII OLIW FXW RII FKHFN IRU GDPDJH DQG PDNH VXUH LW LV VHFXUH t ULYLQJ 5HSODFH WKH WUDQVPLVVLRQ RLO LQ WKH FROG VWRUH DSSOLFDWLRQ t GU PRYH...

Page 142: ...DVSHFWV RI WKH HTXLSPHQW 1R JXDUDQWHH RI SDUWLFXODU IHDWXUHV RI WKH WUDFWLRQ EDWWHU VKRXOG WKHUHIRUH EH DVVXPHG IURP WKH SUHVHQW RSHUDWLQJ LQVWUXFWLRQV 6DIHW QRWLFHV DQG WH W PDUN XSV 6DIHW LQVWUXFWL...

Page 143: ...1 RS ULJKW RS ULJKW RI WKHVH RSHUDWLQJ LQVWUXFWLRQV UHPDLQV ZLWK 81 15 XQJKHLQULFK NWLHQJHVHOOVFKDIW ULHGULFK EHUW DPP DPEXUJ HUPDQ 7HO ZZZ MXQJKHLQULFK FRP...

Page 144: ...6 OHDG DFLG EDWWHULHV ZLWK VHDOHG DUPRXU SODWHG FHOOV HVFULSWLRQ 2SHUDWLRQ 6HUYLFLQJ 3 9 DQG 3 9 6 OHDG DFLG EDWWHULHV ZLWK VHDOHG DUPRXU SODWHG FHOOV TXDPDWLN ZDWHU UHSOHQLVKPHQW V VWHP DWHU UHSOHQLV...

Page 145: ...1...

Page 146: ...LWK QRQ RULJLQDO VSDUH SDUWV WDPSHULQJ ZLWK WKH EDWWHU RU XVLQJ HOHFWURO WH DGGLWLYHV ZLOO LQYDOLGDWH WKH ZDUUDQW 2EVHUYH WKH LQVWUXFWLRQV IRU PDLQWDLQLQJ WKH VDIHW UDWLQJ GXULQJ RSHUDWLRQ IRU EDWWHUL...

Page 147: ...1 6DIHW LQVWUXFWLRQV DQG ZDUQLQJ LQIRUPDWLRQ...

Page 148: ...WLQJ HHS DZD IURP QDNHG IODPHV DQG VWURQJ KHDW VRXUFHV OZD V ZHDU SURWHFWLYH FORWKLQJ H J VDIHW JRJJOHV DQG VDIHW JORYHV ZKHQ ZRUNLQJ RQ FHOOV DQG EDWWHULHV OZD V ZDVK RXU KDQGV DIWHU FRPSOHWLQJ WKH Z...

Page 149: ...HU WHPSHUDWXUHV ZLOO LQFUHDVH WKH HOHFWURO WH GHQVLW 7KH FRUUHVSRQGLQJ DGMXVWPHQW IDFWRU LV NJ O SHU H J HOHFWURO WH GHQVLW NJ O DW FRUUHVSRQGV WR D GHQVLW RI NJ O DW 7KH HOHFWURO WH PXVW FRPSO ZLWK W...

Page 150: ...DUJH FXUUHQW K 1RPLQDO HOHFWURO WH GHQVLW 5HDFKHG ZLWKLQ WKH ILUVW F FOHV NJ O 1RPLQDO WHPSHUDWXUH LJKHU WHPSHUDWXUHV VKRUWHQ WKH XVHIXO OLIH ORZHU WHPSHUDWXUHV UHGXFH WKH DYDLODEOH FDSDFLW 6 VWHP UDW...

Page 151: ...VLWLYH DQG QHJDWLYH WR QHJDWLYH DQG FKHFN WKDW FRQWDFWV RQ WKH EDWWHU WHUPLQDO FRQGXFWLQJ V VWHP DUH VHFXUH KHFN WKH 0 WHUPLQDO VFUHZV RI WKH FRQGXFWRUV DQG FRQQHFWRUV DUH VHFXUH DQG LI QHFHVVDU WRUTX...

Page 152: ...WKH EDWWHU LQ WHUPV RI YROWDJH FKDUJH FDSDFLW DQG EDWWHU WHFKQRORJ X HIRUH FKDUJLQJ FKHFN DOO FDEOHV DQG SOXJ FRQQHFWLRQV IRU YLVLEOH VLJQV RI GDPDJH X9HQWLODWH WKH URRP LQ ZKLFK WKH WUXFN LV EHLQJ FK...

Page 153: ...J WKH WHUPLQDOV DUH FRQQHFW SRVLWLYH WR SRVLWLYH DQG QHJDWLYH WR QHJDWLYH 6ZLWFK RQ WKH FKDUJHU The battery is charged Z Charging is considered to be complete when the electrolyte density and battery...

Page 154: ...V DQG LV WKHQ VXLWDEOH IRU WKH SURGXFWLRQ RI HOHFWURO WH DLO KDUJH WKH EDWWHU DIWHU HDFK GLVFKDUJH IWHU FKDUJLQJ FKHFN WKH HOHFWURO WH OHYHO RI HDFK EDWWHU FHOO DQG UHSOHQLVK DV UHTXLUHG 2SHQ WKH SOXJ...

Page 155: ...RUG WKH HOHFWURO WH GHQVLW DQG WKH HOHFWURO WH WHPSHUDWXUH LQ DOO WKH FHOOV RPSDUH WKH UHVXOWV ZLWK WKH SUHYLRXV RQHV Z I RX ILQG VLJQLILFDQW GLIIHUHQFHV FRPSDUHG ZLWK WKH SUHYLRXV PHDVXUHPHQWV RU GLI...

Page 156: ...DVVLQJ IUHH OHFWURO WH 7KH HOHFWURO WH LV VXOSKXULF DFLG ZKLFK LV IL HG LQ JHO 7KH GHQVLW RI WKH HOHFWURO WH FDQQRW EH PHDVXUHG DWWHU QRPLQDO GDWD 1DPH SODQDWLRQ 3 9 HDG DFLG EDWWHU ZLWK 6WDQGDUG FORV...

Page 157: ...EDWWHU JLYHV RII D PL WXUH RI R JHQ DQG K GURJHQ HOHFWURO WLF JDV GXULQJ FKDUJLQJ DVVLQJ LV D FKHPLFDO SURFHVV 7KLV JDV PL WXUH LV KLJKO H SORVLYH DQG PXVW QRW EH LJQLWHG X OZD V GLVFRQQHFW WKH FKDUJH...

Page 158: ...H EDWWHU FHOO X OZD V FKDUJH WKH EDWWHU ZLWK FXUUHQW X OO 1 FKDUJLQJ SURFHGXUHV DUH SHUPLWWHG LQ WKH IRUPDW DSSURYHG E WKH PDQXIDFWXUHU X OZD V FRQQHFW WKH EDWWHU WR D FKDUJHU WKDW LV DSSURSULDWH WR W...

Page 159: ...HU The battery is charged Z Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours RPSHQVDWLRQ FKDUJLQJ RPSHQVDWLRQ FKDUJLQJ LV XV...

Page 160: ...HYLRXV RQHV Z DUU RXW WKH PHDVXUHPHQWV DIWHU IXOO FKDUJLQJ DQG VXEVHTXHQW UHVWLQJ IRU DW OHDVW KRXUV Z I RX ILQG VLJQLILFDQW GLIIHUHQFHV FRPSDUHG ZLWK WKH SUHYLRXV PHDVXUHPHQWV RU GLIIHUHQFHV EHWZHHQ...

Page 161: ...1 TXDPDWLN ZDWHU UHSOHQLVKPHQW V VWHP DWHU UHSOHQLVKPHQW V VWHP GHVLJQ DWHU FRQWDLQHU 7DS FRQQHFWLRQ ZLWK EDOO FRFN ORZ LQGLFDWRU 6KXW RII FRFN RFNLQJ FRXSOLQJ DWWHU ORFN FRQQHFWRU P...

Page 162: ...YH LV FORVHG VHFXUHO 7KH SOXJ V VWHPV KDYH DQ RSWLFDO OHYHO LQGLFDWRU D GLDJQRVWLF SRUW WR PHDVXUH WKH WHPSHUDWXUH DQG HOHFWURO WH GHQVLW DQG D GHJDVVLQJ SRUW GGLQJ ZDWHU DWHU VKRXOG EH DGGHG WR WKH E...

Page 163: ...WXELQJ RI WKH LQGLYLGXDO SOXJV LV LQ DFFRUGDQFH ZLWK WKH H LVWLQJ HOHFWULF FLUFXLW 1R FKDQJHV VKRXOG EH PDGH 2SHUDWLQJ WHPSHUDWXUH DWWHULHV ZLWK DXWRPDWLF ZDWHU UHSOHQLVKPHQW V VWHPV VKRXOG RQO EH VWR...

Page 164: ...G DQG UHSODFHG LI QHFHVVDU DWWHU FRQQHFWLRQ KRVH LV DWWDFKHG WR WKH SXPS PRGXOH ZKLFK WRJHWKHU ZLWK WKH FKDUJH OHDGV LV URXWHG IURP WKH FKDUJHU WR WKH FKDUJLQJ FRQQHFWRU 7KH DLU LV SDVVHG RQ WR WKH ED...

Page 165: ...WR VHYHUH WHPSHUDWXUH IOXFWXDWLRQV WKH HOHFWURO WH PD IORZ EDFN LQWR WKH KRVH V VWHP X WWDFK D VHSDUDWH FRXSOLQJ V VWHP WR WKH DLU LQOHW OLQH VXFK DV ORFNLQJ FRXSOLQJ WR WKH EDWWHU VLGH DQG WKURXJK FR...

Page 166: ...WR D GUDLQDJH V VWHP IRU SURFHVVLQJ WKH HOHFWURO WLF ULQVLQJ ZDWHU OO KHDOWK DQG VDIHW DV ZHOO DV ZDWHU DQG ZDVWH GLVSRVDO UHJXODWLRQV DUH REVHUYHG ZKHQ GLVSRVLQJ RI XVHG HOHFWURO WH RU ULQVLQJ ZDWHU...

Page 167: ...WKDW WKH WHPSHUDWXUH GRHV QRW H FHHG DW D GLVWDQFH RI FP EHKLQG WKH RXWOHW QR OH 2EVHUYH WKH PD LPXP RSHUDWLQJ SUHVVXUH RI EDU 2EVHUYH D PLQLPXP GLVWDQFH RI FP IURP WKH WRS RI WKH EDWWHU 7KH EDWWHU VK...

Page 168: ...RU 3 9 EDWWHULHV I WKH EDWWHU LV WR EH WDNHQ RXW RI VHUYLFH IRU D ORQJ SHULRG PRQWKV LW VKRXOG DV IDU DV SRVVLEOH EH FKDUJHG WR RI LWV FKDUJH OHYHO DQG VWRUHG LQ D GU URRP SURWHFWHG IURP IURVW 7URXEOH...

Page 169: ......

Search results

Summary of Contents for EJE C20

Reviews:

Related manuals for EJE C20

Brands by name

Popular brands

Jungheinrich EJE C20, Operating Instructions Manual

Search results

Summary of Contents for EJE C20

Reviews:

Related manuals for EJE C20

Brands by name

Popular brands