JUKI Union Special 36200 CLASS Series Adjusting Instructions And Illustrated Parts List Download Page 1

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ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST

MANUAL NO. PT0405-GR

FOR STYLES

Oil - Less

36200 CLASS

02/08/08

36200L100-52

36200L100-60

36200L200-52

36200L200-60

36200L202-52

36200L201-60

36200L210-52

36200L202-60

36200T300-52

36200L210-60

36200U300-52

36200T300-60
36200U300-60

Summary of Contents for Union Special 36200 CLASS Series

Page 1: ...TS LIST MANUAL NO PT0405 GR FOR STYLES Oil Less 36200 CLASS 02 08 08 36200L100 52 36200L100 60 36200L200 52 36200L200 60 36200L202 52 36200L201 60 36200L210 52 36200L202 60 36200T300 52 36200L210 60 3...

Page 2: ...ine and are manufactured with utmost precision to assure long lasting service This manual has been comprised on the basis of available information Changes in design and or improvements may incorporate...

Page 3: ...52 L210 60 U300 52 U300 60 20 SETTING THE TRIMMING KNIVES ALL STYLES CONT 21 NEEDLE THREAD ADJUSTMENTS 21 LOOPER THREAD ADJUSTMENT 22 COVER THREAD ADJUSTMENT 22 TENSION RELEASE 22 HUNG FOOT ADJUSTMEN...

Page 4: ...a l i a v A e d o C m i r T 1 s i c i r b a f e h t f o e d i s e n o y l n O 0 0 1 L s a y l n o e l b a l i a v A d e m m i r t 2 e r a c i r b a f e h t f o s e d i s h t o B 0 0 2 L s a y l n o e...

Page 5: ...side fabric trimming sewing combina tion lap former and spreader to achieve smooth even seams on top and bottom of fabric Specifically for knit boxer briefs 36200L210 52 60 4 Needle Both Side Trim La...

Page 6: ...6 REPLACEMENT PARTS...

Page 7: ...s are made at your own risk 7 The warning hints in the instructions are marked with one of these two symbols 8 When doing the following the machine has to be disconnected from the power supply by turn...

Page 8: ...e part regardless of which manual they appear On all orders please include part number name and style of machine for which the part was ordered NEEDLES Eachneedlehasbothatypeandsizenumber Thetypenumbe...

Page 9: ...chine is automatically lubricated by a continuously driven rotary pump Oil flow can be observed through windows A and B When installing a new machine or starting a machine that has been idle for some...

Page 10: ...10 FIG 1 THREADING...

Page 11: ...e bar height gauge Position the needle bar at its highest point of travel Loosen needle bar clamp screw A FIG 3 use the specified needle bar height gauge B to achieve the desired height dimension from...

Page 12: ...e needles may be obtained by repositioning the cylinder ALIGNING THE CYLINDER Remove the top front cover and gasket from the main frame Loosen cylinder holding screw A Fig 5 Turn eccentric screw B clo...

Page 13: ...should appear at the same relative position to the needles whether rotation of handwheel is clockwise or counterclockwise INSTRUCTIONS FOR USING SYNCHRONIZING GAUGE 21227CG Turn the handwheel until t...

Page 14: ...ome to the same line on block G The difference must not exceed one line If the setting cannot be achieved main shaft coupling A Fig 10 must be repositioned Remove the crank chamber cover and gasket Lo...

Page 15: ...is positioned fully to the front the end of the plunger should be flush with the end of the gauge The motion of the plunger from the extended position to flush represents 094 2 4mm travel To adjust t...

Page 16: ...differential feed dog A Fig 17 with screw B Attach rear needle guard C to main feed dog D pushing in fully to the rear and tighten screw E Install main feed dog with screw F As a starting point loose...

Page 17: ...et from numbers 1 to 4 reverse differential or stretching occurs The numbers from 4 to 5 produce equal feed stitching while numbers 5 to 9 produce a gathering stitch The two stop screws D can be set t...

Page 18: ...Fig 22 in lifter lever link assembly B and position lever C so there is 1 32 0 8mm clearance between it and presser bar guide D when the feed dogs are below the throat plate When the hook swings to th...

Page 19: ...of frame chip guard A Fig 26 slightly loosen screw B and turn washer C with 21388Y spanner wrench until spring D snaps the guard into the closed position Tighten screw B A light resistance should be f...

Page 20: ...in the foot so it extends 1 32 to 1 16 0 8mm to 1 6mm past the right side of the left toe B approximately between the second and third needles Loosen screw C and move knife in or out as required Tigh...

Page 21: ...up 1 16 1 6mm Further adjustment may be necessary to obtain proper needle loop size so skipped stitches may be avoided Set the four frame needle thread eyelets B Fig 32 eye with the eyelets in holder...

Page 22: ...d and the needle bar starts to rise the cover thread must cast off from the high point of take up D Loosen screws E and adjust take up F accordingly make sure that take up F is centered in cast off pl...

Page 23: ...in the center of the presser foot Position the slide block so it has a snug but not tight fit the entire length of the gibs Tighten screws B LAP SEAMING Lap Seaming can be accomplished using three met...

Page 24: ...shoes B Fig 39 from the presser foot 3 Remove each shoe B Fig 39 from the shoe holder C Fig 39 RESETTING 1 Reset each presser foot shoe B Fig 39 with the shoe holder C Fig 39 2 Reset the shoes B Fig...

Page 25: ...25 EXPLODED VIEWS...

Page 26: ...26...

Page 27: ...rew Cover Thread Take up Eyelet Cast Off Plate Assembly Screw for cast off Cast off Screw for cast off plate eyelets Cast off Plate Eyelet rear Cast off Plate Eyelet front Cast off Plate Cover Thread...

Page 28: ...28...

Page 29: ...ushing front Needle Lever Shaft Bushing rear Rubber O Ring Oil Drain Screw Needle Thread Eyelet Screw for needle thread eyelet Screw for unlocking spring height adjusting Stitch Unlocker Mounting Brac...

Page 30: ...30...

Page 31: ...Tube Extension Gasket Pump Assembly Screw for housing cover Vent Screw Housing Cover and Oil Tube rear Intake Filter Pump Body and Gear Assembly Housing Cover and Oil Tube front Plug Screw Nut Screw O...

Page 32: ...32...

Page 33: ...te Handwheel Pulley Screw for pulley Ball Bearing Bushing Pump Barb Fitting Pump Assembly Tube retainer spring Tubing Tube retainer spring Oil Tube Oil Intake Felt Crankshaft Thrust Collar Screw Screw...

Page 34: ...34...

Page 35: ...Lifter Lever Screw Lever Screw Lifter Lever Connecting Link Presser Foot Connection Lifter Lever Retaining Ring Screw for presser foot lifter bearing bracket Presser Foot Lifter Bearing Bracket Screw...

Page 36: ...36...

Page 37: ...d Take up complete Strike off Pin Holder Screw for needle thread take up Screw for needle thread take up Screw for cover thread eyelet Cover Thread Eyelet Detachable Sewing Head Presser Bar Bushing Ne...

Page 38: ...38...

Page 39: ...her Needle Head for 5 2 Gauge Needle Head for 6 0 Gauge Screw for needles and retainer Screw for left head cover Head Cover left Gasket for left head cover Washer Screw for connecting head to main fra...

Page 40: ...40...

Page 41: ...side for style 36200L210 52 Differential Feed Dog marked VU 16 teeth per inch 050 1 27mm step on right side for style 36200L210 60 Screw for needle guard Needle Guard Screw for main feed dog Main Fee...

Page 42: ...42...

Page 43: ...djusting Lever Differential Feed Adjusting Link Screw Differential Driving Link Stud Differential Feed Driving Link Slide Block Feed Rocker Screw Bushing Screw Feed Drive Assembly Feed Drive Eccentric...

Page 44: ...44...

Page 45: ...ier and Hook Driving Connection Rod Ball Joint Washer Presser Bar Guide Screw Nut O Ring Torlon Washer Knife Drive Lever Rod End Bearing Washer seal Screw Nut Nut left thread Sleeve Driving Lever for...

Page 46: ...46...

Page 47: ...dle guard Looper Screw Looper Holder Looper Adjusting Screw Screw Screw Looper Rocker Shaft Looper Shaft Collar Screw Looper Shaft Sleeve Guide Stud Ball Fork Screw Looper Drive Lever Shaft Oil Seal R...

Page 48: ...48...

Page 49: ...ck for 36200L202 52 L202 60 Gib left for styles 36200L200 52 L200 60 L201 60 L202 52 L202 60 L210 52 L210 60 U300 52 U300 60 Spring for lap former slide block Screw for lap former slide block spring C...

Page 50: ...50...

Page 51: ...d Screw Gasket for bottom cover Screen for bottom cover Rubber O Ring for screen Oil Drain Plug Screw Screw for bottom cover Bottom Cover Screw for cylinder side cover Cylinder Side Cover Gasket for c...

Page 52: ...52...

Page 53: ...right 36220M presser foot Presser Foot Shoe left 36220E 36220 W 36220 V presser foot Presser Foot Shoe left 36220H presser foot Presser Foot Shoe left 36220M presser foot Stationary Knife Clamp 213 5...

Page 54: ...54...

Page 55: ...4mm ID Mark E Screw for presser foot shoe Presser Foot Shoe right for 36220A K presser foot Presser Foot Shoe left for 36220A K presser foot Shoe Holding Wire Yielding Section Screw for yielding secti...

Page 56: ...56...

Page 57: ...d Hook Lever Cover Thread Hook For 36220AE presser foot Cover Thread Hook For 36220AF presser foot Screw Presser Foot Screw Screw Plate Right Plate Left Cover Thread Carrier For 36220AE presser foot C...

Page 58: ...e extends past the front of the presser foot by approximately 3 64 1mm This is a good all around shoe that adapts easily to a variety of operations and is also good for sewing curves and corners EXTEN...

Page 59: ...3 0 3MM MM 4MM MM 2 4 2 4MM MM 8 7 8 7MM MM 8 7 8 7MM MM 4 8 4 8MM MM 8 7 8 7MM MM 8 7 8 7MM MM 4 8 4 8MM MM 2 4 2 4MM MM 9 5 9 5MM MM 10 3 0 3MM MM 2 4 2 4MM MM 9 5 9 5MM MM 10 3 0 3MM MM 8 7 8 7MM M...

Page 60: ...60...

Page 61: ...Description Amt Req Ref No 61 THREAD STAND 1 2 3 4 21101W6 21233KS 22651CD 5 28604R Thread Stand complete Bracket Connection marked KS Screw for bracket connection Oil 1 1 2 1 These parts used with p...

Page 62: ...62...

Page 63: ...200L100 60 L202 60 L210 60 Looper Gauge Looper Gauge Looper Gauge Spanner Wrench Synchronizing Gauge for looper and needle timing complete Synchronizing Gauge Rod Looper Clamp and Height Gauge Screw S...

Page 64: ...64...

Page 65: ...RICATOR 1 2 3 4 5 6 7 8 29480AZY 35893J 666 339 22585C 660 219AX 50358M 22894BL 35893K 28604W Needle Thread Lubricator Complete Reservoir Cover Reservoir Wick Screw Pin Eyelet Shoulder Screw Reservoir...

Page 66: ...35 47 63 269 41 43 47 28 37 63 28604R 61 28604W 65 28A 37 28C 29 39 29101J 31 43 29103T 31 41 29105BH 29 29472AC 31 29472AG 31 29476XC 27 29476YN 63 29476YP 39 29478CS 41 29478CT 43 29478CU 47 29478CZ...

Page 67: ...F 51 36284M 27 36284Q 51 36284R 51 36284S 29 36284T 27 36284Z 49 36286 51 36289 37 36289A 39 36289B 37 36289H 37 36289J 39 36289K 27 36290B 29 36290E 39 36290G 29 36290M 27 36292K 35 36292M 35 36292N...

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