JSP EN166: 2001 Quick Start Manual Download Page 2

TO INSERT WELDING FILTER:

 Remove the inner securing frame and 

one of the two protective clear lenses from the faceshield.  Insert the 

welding filter, followed by the clear lens and securing frame, ensuring that 

the inner frame clicks firmly into place.

FITTING

 

FOR HARNESS MOUNTED FACESHIELD:

The head height and size can be adjusted as follows:

1.

 Slide left half of crown strap through loops on the right half to obtain 

correct height, engage retaining pin in correct hole.

2.

 Place faceshield on head and check height setting. Ensure headband 

is not too low on brow. If necessary repeat step 1 until correct height 

adjustment is achieved.

3.

 With faceshield on head turn adjuster knob to obtain a firm and comfortable fit.

FITTING

 

FOR HELMET MOUNTED FACESHIELD:

The faceshield is designed to be fitted to most leading makes of industrial 

safety helmet with standard size peak. Slide helmet peak into slot in the 

faceshield. Stretch PVC covered retaining spring over the crown of the 

helmet until it fits securely around the helmet shell.

USE:

 The faceshield will only offer protection with a welding filter correctly 

inserted and when the faceshield is in the lowered position. The welding 

filter is marked with the appropriate shade grade. For proper selection of 

the filter grade please consult the chart. Ensure that the correct welding 

filter is fitted before commencing welding operations. 

Toughened  mineral  filter  oculars  shall  only  be  used  in  conjunction  with  a 

suitable backing ocular.
The scale number, given in the table below, is to be used for arc welding, 

gas welding and arc gouging. The following abbreviations are used 

according to ISO4063:

•  MIG corresponds to Metal Arc Welding with Inert Gas Shield.

•  MAG corresponds to Metal Arc Welding with Non-inert Gas Shield.

•  TIG corresponds to Tungsten Inert Gas.

•  Arc-Air Gouging corresponds to the use of a carbon electrode 

  and a compressed air jet to remove the molten metal.

The  term  ‘heavy  metals’  applies  to  steels,  alloy  steels,  copper  and  its 

alloys, etc. The hatched areas correspond to the ranges where the welding 

operations are not usually used in the current practice of manual welding.

Note:

 If the use of filters selected from the table produces a feeling of 

discomfort, the working environment and the eyesight of the operator 

should be examined.  It can be harmful to use filters with too high a scale 

number (too dark) as this would force the operator to move too close to 

the radiation source and to inhale harmful fumes. For work carried out 

in the open air and strong natural light, it is possible to use a filter one 

scale number higher.

In the table the letter A corresponds to the current rating of the welding 

device  in Amperes.  The  letters  l/h  correspond  to  the  flow  rate  of  the 

acetylene gas in litres per hour.

Welding Process or Related Technique

Scale 

Number

Covered 

Electrode

MIG with 

heavy metals

MIG 

light alloys

TIG on all 

metals/alloys

MAG

Air-arc gouging

Plasma jet 

cutting

Microlasma arc 

welding

Gas welding Gas cutting

3

4

1.5-6A

<70l/h

5

6-15A

70-200l/h

900-2000l/h

6

15-40A

200-800l/h 2000-4000l/h

7

40-60A

>800l/h

4000-8000l/h

8

<60A

10-30A

<70A

60-100A

9

60-100A

70-125A

30-70A

70-100A

100-125A

100-125A

10

100-150A 125-175A

125-175A

70-125A

100-150A

<175A

125-150A

125-175A

11

150-200A 175-250A

175-225A

125-200A 150-225A

175-200A

150-175A

175-225A

12

200-300A 250-350A

225-300A

200-300A 225-400A

200-250A

175-250A

225-325A

13

300-450A 350-450A

300-400A

300-350A 400-600A

250-350A

250-400A

IMPORTANT NOTE:

 This table is for guidance only. It is the USERS responsibility to ensure that Protective Equipment is suitable and adequate for use 

in the intended hazardous environment. 

FITTING & USING WELDING FACESHIELD

VISOR REPLACEMENT: 

Scratched or damaged visors should be replaced. Replacement visors are 

available for all faceshields. Under normal circumstances the faceshield and 

visor should offer adequate protection for 2–3 years.

I

NVINCIBLE & CLIPTITE:

1.

  Pull visor off press-studs at each end. 

2.

  Disengage visor from centre peg.

3.

  Reverse procedure to fit new visor.

FACESAVER & MARTCARE:

1.  Push out and retain stud securing visor to browguard. 

2.

 Swing visor down and disengage visor keyhole slots from either side of browguard.

3.  

Reverse procedure to fit new visor

SUREFIT™:

1. 

 To remove the old visor, press the top of it inwards so it comes away from 

pip and pull down.  Repeat for other two pips.

2.  

Locate the new visor into the channel around the rim of the visor carrier.

3. 

 Push the centre of the visor inwards in order to locate the central hole over 

the central pip of the visor carrier.

4. 

 Ensuring the visor is located in the channel on the relevant side locate the 

remaining two pips.

LITEGUARD™:

1. To remove the old visor, press the top of it inwards so it comes away from notch.

2. Swing visor down and disengage visor keyhole slots from either side of browguard.

3. Reverse procedure to fit new visor.

VISOR REPLACEMENT FOR CLEAR & WIRE GAUZE VISORS

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