JRC DCST Manual Download Page 17

Jet Research Center 

Drill Collar Severing Tool 

P/N 101293224 Rev. K 

                                                                                          

 

 

 

Page 17 of 20 

Jet Research Center, 8432 South I-35W, Alvarado, Texas, 76009-9775, USA 

Telephone 1-817-761-2000; Toll Free 1-800-451-5403; Fax 1-817-783-5812; Website www.jetresearch.com 

 

6. 

Disarming and Disassembly Procedures with Electric Detonators 

 

In the event of having to disarm and disassemble the DCST use the following procedure. 
If  the  DCST  was  run  in  the  well  but  was  unable  to  detonate  it  is  imperative  to  use  these 
procedures to remove the cutter and detonator assembly before attempting to perform any 
investigation and testing to find the problem. 

If  the  DCST  is  run  into  a  well  and  returned  to  surface  without  detonating  JRC  normally 
recommends  the  replacement  of  all  explosive  components  and  o-ring  seals.  JRC  always 
recommends the replacement of all explosive components and o-ring seals if the cutter has 
been exposed to temperatures or pressures significantly above ambient conditions. 

6.1  The same safety procedures applied while assembling and arming the cutter apply for 

disarming and disassembly. While the cutter is still deeper than 200 feet (70 m) below 
the  ground  level  on  land  or  200  feet  (70  m)  below  the  sea  bed  offshore;  ensure  that 
cable is in the 

‘SAFE’

 position; grounding lines are attached; If required 

‘Radio Silence’

 

is  in  place;  and  that  the  disassembly  and  disarming  area  is  clear  of  non-essential 
personnel. 

 

 

 

6.2  Remove  the  DCST  from  the  adapter  (11),  while  monitoring  the  disassembly  for 

indications of trapped pressure. 

6.3  Install  the  protective  holder  (17)  over  the  adapter  (11),  extension  mandrel  (10)  and 

detonator assembly (13). 

6.4  Lay the DCST explosive assembly safely aside while disarming the detonator. 

6.5  Disconnect  the  firing  head  (19)  and  extension  mandrel,  with  detonator  assembly 

adapter and protective holder attached,  from the tool string and install the shunt plug 
(16) into the top of the firing head. 

6.6  Remove the protective holder and adapter from the extension mandrel. 

6.7  Disassemble  the  detonator  assembly  from  the  extension  mandrel  and  re-shunt  with 

appropriate wire. 

6.8  Return  the  detonator  with  associated  labeling  to  its  original  packaging  and  label 

appropriately for further use or disposal and store appropriately. 

6.9  Disassemble the DCST assembly and return its contents to its original packaging with 

appropriate labeling and store appropriately. 

WARNING 

BE  AWARE  OF  POTENTIAL  TRAPPED  PRESSURE  WHEN  BREAKING 
CONNECTIONS ON THE TOOLSTRING ASSEMBLY.

 

Summary of Contents for DCST

Page 1: ...dures must be explicitly followed without attempts to shortcut alter switch or otherwise deviate in any way or use alternate parts from those intended to be supplied by Jet Research Center for such field assembly Use Utmost Care JRC warrants only title to the equipment products materials and supplies and that the same are free from defects in workmanship and materials THERE ARE NO WARRANTIES EXPRE...

Page 2: ...research com This Field Loading Procedure should be followed in conjunction with the assembly and application of the following listed Jet Research Center Drill Collar Severing Tools 1 3 8 in OD 35 1 mm HMX 1 3 8 in OD 35 1 mm HNS 1 3 4 in OD 44 5 mm HMX 1 3 4 in OD 44 5 mm HNS 2 in OD 50 8 mm HMX 2 in OD 50 8 mm HNS 2 5 8 in OD 66 5 mm HMX 2 5 8 in OD 66 5 mm HNS 2 1 8in OD 54mm High Pressure HMX ...

Page 3: ... with Electric Detonators 15 Section 6 Disarming and Disassembly Procedures with Electric Detonators 19 Section 7 Parts List and Assembly Diagrams 20 List of Tables Table 1 Drill Collar Severing Tools 6 Table 2 Required Assembly Tools List 9 Table 2b Required Hardware and Explosive Material List 10 Table 3 Required Parts List 16 Table 4 Drill Collar Severing Tools Parts List 20 List of Figures Fig...

Page 4: ... Load only in designated areas Floors are to be covered with rubber mats No open flames welding or sparking devices are to be used in the loading area while handling explosives No smoking in the loading area while handling explosives No RF transmitting devices such as cellular telephones two way pagers or hand held radios are to be in the loading area Never strike drop force heat grind drill or ha...

Page 5: ... grounded A shunt plug maintains the system electrically shorted during assembly as the detonator shunt wire is removed A protective holder encompasses the detonator shielding the Explosive Supervisor while the electrical connection is made to the CCL The DCST uses Resistorized detonators minimizing the chance of an accidental firing The DCST can also be initiated using a Top Fire RED detonator pr...

Page 6: ...wellbore restrictions when shooting in open hole In the case of severing tool operations the main objective is to shoot the pipe in open hole to free the pipe Since the DCST is typically the cutter of last resort for recovery operations a successful cut is more important than if the recovered pipe is flared split or otherwise damaged For maximum efficiency the best option when the DCST is used for...

Page 7: ... any cutter so the cut is made at the proper depth The tool will not free the string if initiated below or at the stuck section of pipe If possible tension should be applied to the drill string prior to tool initiation in order to increase the likelihood of severance The amount of over pull to be applied above string weight at the desired cut depth should be determined by the drilling representati...

Page 8: ...age 8 of 20 Jet Research Center 8432 South I 35W Alvarado Texas 76009 9775 USA Telephone 1 817 761 2000 Toll Free 1 800 451 5403 Fax 1 817 783 5812 Website www jetresearch com Figure 2 Example of subsequent successful cut attempt directly across drill collar connection ...

Page 9: ...ay current or a Top Fire RED detonator that provides additional safety enhancements when compared to conventional Resistorized detonators All previously established safety rules and regulations should be maintained during the assembly of explosives 4 2 Required Materials Item No Description Part No 1 Approved Blasters Multimeter 100009455 2 Set of Allen Wrench Standard Sizes 1 16 to 3 8 120143111 ...

Page 10: ...ely 1 3 4 101293167 101293207 101292915 15 000 100158288 in kit 100008258 in kit 100000434 order separately 101293676 order separately 20 000 101293169 order separately 101293227 order separately 100000434 order separately 101293230 order separately 2 101293168 101293234 101292956 15 000 100157816 in kit 100008258 in kit 100000434 order separately 101293676 order separately 20 000 101293187 order ...

Page 11: ...emaining pellets on the MDF tube Make sure there are an equal number of pellets on each side of the cartridges 4 3 6 Slide MDF Assembly tube through the center hole of the end clamp Hand tighten the Set Screw 7 to secure the end clamp to the tube At this time the explosive column should be tightly held with no play or movement between the base of the MDF and the end clamp Detail B Drawing D0005180...

Page 12: ...inst the spacer spring 4 3 12 Install greased O Ring s 3 on DCST Adapter 2 Insert the adapter into the loaded carrier tube by using Loading Tool 18 4 3 13 Position and tighten the first two 2 Cap Screws 4 Remove the Loading Tool and insert remaining Cap Screws 4 3 14 Install proper RED Adapter if running RED Top Fire into the DCST Adapter as required by detonator reference Table 2b 4 3 15 The Expl...

Page 13: ...hodic protection The Drill Collar Severing Tool may use a resistorized detonator which reduces the possibility of accidental firing by stray current or a Top Fire RED detonator that provides additional safety enhancements when compared to conventional resistorized detonators Note that each detonator requires the use of a different adapter sub item 17 All previously established safety rules and reg...

Page 14: ...101293230 order separately 2 1 8 26 000 101539987 in kit 100157532 in kit Not Required if using 102273068 Table 3 Electrical hardware components 5 3 Check o rings size 214 on all parts listed making sure there are no cuts nicks or scratches install and replace as necessary Lubricate o rings and male threads only with a thin coating of clean downhole grease 5 4 Make up the firing head to the extens...

Page 15: ...adapter 11 for the detonator assembly being used Refer to Table 3 for appropriate parts 5 12 Make up the protective holder 17 hand tight to the adapter extension mandrel and detonator assembly Wrench tighten the firing head extension mandrel and adapter The shunt plug and protective holder remain hand tight 5 13 Remove the shunt plug 5 14 Check the firing head extension mandrel detonator assembly ...

Page 16: ...200 feet 70 m below ground on land or 200 feet 70 m below the seabed offshore 5 20 After Attempting to make the cut even if there are good indications that the DCST functioned it is still necessary to go back into SAFE and Radio Silence when coming out of the hole while still 200 feet 70 m below ground level on land or 200 feet 70 m below the seabed offshore Check that the grounding lines are stil...

Page 17: ...70 m below the ground level on land or 200 feet 70 m below the sea bed offshore ensure that cable is in the SAFE position grounding lines are attached If required Radio Silence is in place and that the disassembly and disarming area is clear of non essential personnel 6 2 Remove the DCST from the adapter 11 while monitoring the disassembly for indications of trapped pressure 6 3 Install the protec...

Page 18: ...0432 100000432 100000432 14 MDF Assembly 100118417 1 100118417 1 100118417 1 100118417 1 100118417 1 15 Explosive Kit consisting of 101214053 1 101293167 1 101293168 1 101293152 1 101293168 1 15 1 Pellets HMX 100118418 28 100015145 44 100118425 64 101293160 110 100118425 64 15 2 Cartridges HMX 100118419 2 100015146 2 100118426 2 101293161 2 100118426 2 15A Explosive Kit consisting of 101237459 1 1...

Page 19: ...ring Tool P N 101293224 Rev J Page 19 of 20 Jet Research Center 8432 South I 35W Alvarado Texas 76009 9775 USA Telephone 1 817 761 2000 Toll Free 1 800 451 5403 Fax 1 817 783 5812 Website www jetresearch com Figure 3 DCST Assembly Drawing ...

Page 20: ... Tool P N 101293224 Rev J Page 20 of 20 Jet Research Center 8432 South I 35W Alvarado Texas 76009 9775 USA Telephone 1 817 761 2000 Toll Free 1 800 451 5403 Fax 1 817 783 5812 Website www jetresearch com Figure 4 2 1 8 HP DCST Assembly Drawing ...

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