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JR FORZA 700, Assembly Manual

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JR FORZA 700 Assembly Manual Download Page 15

P.15

CAG

(×

2)

Red

(×8)

Red

(×4)

Carbon tray S

Button head bolt M3 × 20 ( × 8)

Cross member L60 M2.6 ( × 2)

Socket head bolt M2.6 × 5 ( × 4)

Spacer L12 ( × 8)

※ Sand the surface of the carbon tray where 

it is inserted into the slot of the lower 
frame and use some CA glue to secure it.

2-5 UPPER AND LOWER FRAME CO-ASSEMBLY

Summary of Contents for FORZA 700

Page 1: ...sened bolts Tightening bolts Grease Instant adhesive agent Sanding Assembly hints Assembly procedure 1 Assembly procedure 2 Assembly procedure 3 Assembly procedure 4 Assembly procedure 5 Assembly procedure 6 Installation examples for battery ESC Gear ratio and rotor rpm setup When repair is necessary Servo horn neutral adjustment Setting and adjustment of the transmitter Final checks prior to fligh...

Page 2: ...quires extremely delicate assembly adjustment and operation Take appropriate guidance from our dealer or an advanced pilot so that you can enjoy flying this model and experience its full performance If you cannot complete the assembly by yourself it is recommended you take guidance from our dealer or an advanced pilot When you first fly the model be sure to ask for assistance Flying the helicopter al...

Page 3: ...serve these rules and manners to help enjoy this R C helicopter The following items are precautions for the operator flying this R C helicopter Be sure to observe them The following persons or those in the following states should never operate this helicopter Infants children or other persons who have no knowledge or experience of R C helicopters Pregnant woman When you are tired ill under influence...

Page 4: ...ngth Put the receiver s antenna through an antenna tube and make sure that it can easily receive the radio signal ensuring it cannot be caught by moving parts do not bend or bundle the antenna b When using a 2 4GHz transmitter please adjust the antenna as directed in the manual supplied with the transmitter Starting When moving to a take off site note that if your clothes contact the transmitter st...

Page 5: ...m the helicopter if dirt on the movable parts is left uncleaned for a long time they may move less smoothly having a bad effect on flight performance Make sure the motor ESC and battery are not abnormally hot When storing the helicopter for a long period of time clean it before storage Store it in a dry safe place beyond the reach of infants or children If there is damage or other problems repair or...

Page 6: ...the direction of each universal link during assembly The areas marked with the following symbol should be temporarily fixed until assembly and relevant processes are completed A number 2 next to the symbol denotes the number of parts required to be temporarily fixed Universal links Indication of temporary fixation Hex driver 1 5mm NO 61401 2mm NO 61402 2 5mm NO 61403 3mm NO 61404 4mm NO 61598 CA Glue...

Page 7: ...are exposed to vibration for a long period of time For this reason it is necessary to take proper countermeasures to prevent them from being loosened In each process the bolts and matching tapped holes marked with the symbols shown above should be degreased with alcohol and adhered with a screw locking agent such as JR Thread lock green hard red soft The same applies for the parts marked with the ...

Page 8: ... 6 Cross member L32 2 Tray bracket B 3 Button head bolt M3 8 2 Complete Assembly Temporarily tighten these Flat head bolts M3 8 they are tighten firmly when the upper frame is installed Tray bracket A 3 Carbon tray L Radius support rail Plate cross member Radius support Radius support bracket ...

Page 9: ...EMBER ASSEMBLY 1 4 BATTERY MOUNT PLATE RAIL INSTALLATION Middle cross member B Flat head bolt M3 6 8 Flat head bolt M3 8 2 Carbon middle plate Middle cross member A Battery mount plate rail 2 Flat head bolt M2 5 6 6 Previously assembled ...

Page 10: ...1 standard Nylon lock nut M2 6 2 Cross member L32 4 Button head bolt M4 8 4 Bevel gear A T22 Setscrew M4 4 2 Shielded bearing 6 13 5 2 Pinion nut M9 Tail pinion gear T22 Pinion bearing block assembly Socket head bolt M2 6 8 2 Temporarily tighten one setscrew M4 4 onto the D cut on the motor shaft If there is no D cut please file one in an appropriate position Next temporarily tighten the second Set...

Page 11: ...er frame 2 Cross member w Step L32 Top bearing block assembly Special washer M3 8 Button head bolt M2 5 6 2 2 1 CARBON UPPER FRAME ASSEMBLY Temporary tighten these M3 8 bolts tighten firmly when the drive gear is installed Temporary tighten these M3 8 bolts tighten firmly when the drive gear is installed Servo mount plate 2 TOP TOP ...

Page 12: ...t M3 8 4 Assembled in step 1 5 Special washer M3 6 Button head bolt M4 8 4 Special washer M4 4 Tighten the setscrews which were previously temporarily tightened Temporary tighten these bolts tighten firmly when the drive gear is installed Assembled in step 1 2 Button head bolt M3 8 4 ...

Page 13: ...crew black M3 8 2 Body catch L21 2 Gyro mount Button head bolt M3 8 8 Assembled in step 1 1 Assembled in step 1 4 Flat head bolt M3 6 2 2 3 CARBON TRAY L AND MIDDLE CROSS MEMBER INSTALLATION Tighten the flat head bolts which were previously temporarily tightened ...

Page 14: ...P 14 Red 2 Red 8 Carbon lower frame 2 Socket head bolt M3 8 2 Body catch L21 2 Socket head bolt M2 6 5 8 Landing strut adapter 4 2 4 CARBON LOWER FRAME ASSEMBLY ...

Page 15: ...n head bolt M3 20 8 Cross member L60 M2 6 2 Socket head bolt M2 6 5 4 Spacer L12 8 Sand the surface of the carbon tray where it is inserted into the slot of the lower frame and use some CA glue to secure it 2 5 UPPER AND LOWER FRAME CO ASSEMBLY ...

Page 16: ...P 16 Red 4 CAG 4 25mm Landing skid 2 Note the logo directions on the L and R landing skids Landing strut 2 Setscrew M4 4 4 Socket head bolt M3 10 2 2 6 LANDING GEAR INSTALLATION Landing skid cap 4 ...

Page 17: ...ion sleeve Button head bolt M3 8 5 Flat washer M3 5 Main drive gear T112 3 1 MAIN DRIVE GEAR ASSEMBLY Use 1 or 2 of these shim washers to eliminate any play between the upper and lower drive gears after the main shaft is installed Note the proper orientation Top ...

Page 18: ...h down on the main shaft collar Make sure the main shaft is secured with no up down movement Note installation direction Once the main gear is installed adjust the main gear backlash Use 2 layers of plastic parts bag as an adjustment guide After the backlash adjustment is complete tighten firmly the front 4 bolts of the tail pinion unit which were temporarily tightened in step 2 1 and the motor mou...

Page 19: ...ding plate 4 Socket head bolt M2 6 10 8 4 1 SWASH SERVO INSTALLATION Note the proper direction of the Joint ball screw for A servo Use the rubber isolators supplied with the servo When tightening the bolts the rubber grommets should be slightly compressed Do not use the metal grommet inserts WARNING 20mm If these servo mount plates are difficult to install because they touch the frame trim as shown ...

Page 20: ...6 Joint ball shaft Threaded rod M2 3 30 3 4 2 SWASH PLATE INSTALLATION Insert the swash leveler and adjust the 3 linkages so the servo horn become horizontal Once the linkage rods are installed adjust the servos position and tighten the servo mounts which were previously temporarily tightened in step 2 1 ...

Page 21: ...ead button Special socket head bolt M4 26 Center hub Nylon lock nut M4 t3 8 Washer 4 11 1 7 2 Socket head bolt M2 6 8 2 Flat head bolt M3 8 4 3 CENTER HUB INSTALLATION DANGER Replace the bolts when performing maintenance ...

Page 22: ...2 Button head bolt M3 20 2 Socket head bolt M3 12 2 Main blade holder assembly 2 Socket head bolt M3 6 2 Pitch arm 2 Control ball L5 5 2 Make two sets 4 4 FBL WASHOUT ARM ASSEMBLY INSTALLATION 4 5 MAIN BLADE HOLDER ASSEMBLY DANGER Do not over tighten ...

Page 23: ...pindle washer M6 2 Grip spacer 2 Previously assembled Shim washer 2 Spindle shaft 4 6 MAIN BLADE HOLDER INSTALLATION DANGER Replace the bolts when performing maintenance The shim washers are used to adjust a backlash when the mail blade holder is installed Apply a small amount of oil ...

Page 24: ...P 24 23 5mm FBL universal link 4 FBL threaded rod L45 2 4 7 ROTOR HEAD LINKAGES With the swash leveler installed adjust the two linkages so the main rotor pitch angle is 0 ...

Page 25: ...Tail boom assembly Tail control rod guide 2 Setscrew M3 4 2 5 1 TAIL CONTROL ROD ASSEMBLY 5 2 TAIL CONTROL ROD INSTALLATION Toward front Toward rear Toward rear Toward front DANGER Note the proper orientation of the tail control rod Temporarily tighten the tail control rod guides Tighten firmly when the rudder servo is installed so the position matches the line of the tail control rod ...

Page 26: ... the rudder servo and tighten the setscrews which were temporarily tightened in step 5 2 Temporarily tighten at this point and tighten firmly when the rear body is installed HEX Tapping screw M2 6 12 4 Nut M2 Join ball screw L4 Super horn Rudder servo NOTE Use the rubber isolators supplied with the servo When tightening the bolts the rubber grommets should be slightly compressed Do not use the meta...

Page 27: ...n head bolt M3 4 4 Special washer M3 4 Bolts which were previously temporarily tightened Spacer L11 2 Button head bolt M3 20 2 5 5 FRP REAR BODY INSTALLATION Tighten the button head bolts 6 which were previously temporarily tightened File the mounting holes so that the rear body can mount smoothly ...

Page 28: ...gear case cross member Tail gear case assembly Tail gear case plate R Tail slide ring sleeve Tail slide ring HG metal tail PC plate Tail pitch control lever A Join ball screw L3 Tail pitch control lever B Button head bolt M2 5 2 Button head bolt M3 6 2 Complete Assembly Complete Assembly The shims are used to eliminate any left to right play in the tail output shaft WARNING Because it is reverse t...

Page 29: ... 2 Carbon vertical fin Carbon tail rotor blade 2 Nylon lock nut M3 t2 8 2 Blade bolt M3 15 2 Setscrew M4 4 2 Metal tail blade holder assembly 2 Tail center hub 6 Join ball screw L4 2 Washer 8 10 0 5 2 Thrust bearing 5 10 4 2 Inner Dia Large O ring 3 5 5 5 1 2 Flat washer M3 2 Socket head bolt M3 8 2 Inner Dia Small NOTE Apply a small amount of No 61597 JR Thrust bearing grease onto the thrust beari...

Page 30: ...tely Flat head bolt M2 5 6 2 Hook and loop strap 4 Sanding the edges Hook and loop fastener L60 2 Receiver sold separately Double side form tape sold separately Gyro sold separately ESC sold separately Remote antenna Please refer to p 32 Previously assembled To prevent the straps being damaged by sharp edges we recommend sanding the slots on the battery mount plate ...

Page 31: ...ION 6 4 MAIN ROTOR BLADE INSTALLATION FRP front body Snap pin 4mm 4 Rubber grommet 4 Rotor spacer AL t3 4 Main rotor blade 2 sold separately Main blade bolt M5 2 Nylon lock nut M5 2 Pass the snap pin through the hole in the body catch ...

Page 32: ...P 32 INSTALLATION EXAMPLES FOR BATTERY AND ESC ...

Page 33: ...W L H A 55mm 330mm 50mm maximum B 280mm 62mm Please do not fly consecutively After each flight please do not start the next flight until the motor ESC and other parts have cooled down If you fly consecutively the motor ESC and other parts may get damaged from overheating Connectors Connectors rated for 120A or above are recommended Mistakes in confusing plus and minus are very dangerous and may lead t...

Page 34: ...Small Inner Dia Large No distinction of front and back Flanged bearing F 3 7 3 2 Spacer 3 5 1 8 Washout link pin Washout link E Stopper ring M1 5 2 Setscrew M3 3 FBL Washout arm Apply a small amount of No 61597 JR Thrust bearing grease onto the thrust bearings When repair is necessary MAIN BLADE HOLDER When repair is necessary FBL WASHOUT ARM ASSEMBLY ...

Page 35: ...block assembly Middle cross member A Shielded bearing 12 24 6 Shielded bearing 10 19 7 Shielded bearing 12 24 6 Shielded bearing 12 24 6 When repair is necessary TOP BEARING BLOCK ASSEMBLY MIDDLE BEARING BLOCK ASSEMBLY When repair is necessary PINION BEARING BLOCK ASSEMBLY MIDDLE CROSS MEMBER A ...

Page 36: ...M3 10 2 Shaft drive guide 2 Shielded bearing 8 14 4 2 Tail gear case bearing collar 7mm Shielded bearing 12 18 4 2 Shielded bearing 12 18 4 2 Tail gear case bearing collar 7mm Tail pinion unit bearing block Tail gear case Drive shaft Tail boom L813 When repair is necessary TAIL BOOM ASSEMBLY When repair is necessary TAIL PINION UNIT BEARING BLOCK ASSEMBLY TAIL GEAR CASE ASSEMBLY ...

Page 37: ... bearing 6 13 5 Metal tail blade holder Tail pitch control lever A Setscrew M2 2 2 Tail PC lever pin 2 Flanged bearing F 3 7 3 2 Tail PC link B 2 HG Tail PC link pin 2 HG metal tail PC plate E Stopper ring M1 5 4 When repair is necessary TAIL GEAR CASE PLATE L TAIL GEAR CASE PLATE R When repair is necessary HG METAL TAIL PC PLATE When repair is necessary TAIL PITCH CONTROL LEVER A TAIL BLADE HOLDE...

Page 38: ...rn angle The servo horns should so far only be temporarily tightened Disconnect the motor wires before making any adjustments Turn on the transmitter first then turn on the receiver helicopter Confirm the transmitter sticks and trims are in the neutral position If your transmitter has pitch trim levers set these to neutral as well Push down on the swash plate so it touches the swash leveler Adjust t...

Page 39: ...itch mix Increase or decrease the pitch percent value as required In this case the high and low pitches cannot be separately adjusted If the above mentioned intermediate pitch has been correctly adjusted adjusting either the high or low pitch should automatically result in the figures seen in the table If this is not the case change the rod length and the pitch percent value in the swash mix ignori...

Page 40: ... Please recheck the following Look through all the steps in the Instruction Manual again and make sure that all bolts are firmly tightened Check in particular the bolts used for mounting the balls to the levers and each bolt which was tightened after backlash adjustment of the gear mesh was completed Confirm all servos function smoothly and their direction of operation is correct Also check that the...

Page 41: ... leave the ground look at the plane of rotation of the Main Rotor Blades from the side No adjustment is required if the trajectory of the Main Rotor Blades is seen as an identical line If vertically misaligned pitch adjustment on one blade is required On either the high or low blade adjust the Universal Link of the rod shown in the following figure in such a manner that the blade pitch is increased...

Page 42: ... radio manual ⓕ Securely hold the helicopter with both hands when moving it The helicopter has sharp parts such as machined metal pay attention to avoid injury 2 Precautions Prior to Flight ⓐ Make sure that the Main Rotor Blades and Tail Rotor are free from any cracks or damage If they are damaged even just a little do not use them ⓑ With the stick at the slowest position turn on the transmitter t...

Page 43: ...ttery or the ESC in the helicopter could catch fire Keep a fire extinguisher near during flight for safety and fire prevention ⓘ Other adjustments and notices will be updated at any time on the following website Introduction and setting methods for recommended ESCs and Motors are also on this website Please check it for more information http www jrpropo com english heli forza700 4 Precautions after fli...

Page 44: ...9 80257 80193 80037 81005 80067 61938 80260 70004 05015 61939 70661 80264 81016 80013 81017 70119 81041 70760 80259 61936 80012 80115 61934 96344 80015 96452 80075 70719 80095 61933 61935 70758 70776 61937 80181 80164 70657 70664 70620 P 44 ...

Page 45: ... washer 70759 Thrust washer 2 70760 FBL universal link 4 70776 Rotor spacer AL t3 4 Color Silver 80012 Socket head bolt M3 6 10 80013 Socket head bolt M3 8 10 80015 Socket head bolt M3 12 10 80037 Nut M2 10 80067 Setscrew M3 3 10 80075 Nylon lock nut M5 10 80089 Socket head bolt M2 6 10 10 80095 Flat head bolt M3 8 10 80115 Socket head bolt M2 6 8 10 80164 Nylon lock nut M4 t3 8 10 80181 Special s...

Page 46: ... 工程 1 工程 2 工程 3 工程 4 工程 5 工程 6 バッテリー アンプの搭載例 バッテリー選択の目安 組立済み部品の補修 組み立て後の総合調整 プロポの操作性に関する設定と調整 フライト前の最終チェック テストフライト後の微調整 フライト前に必ずお読みください パーツリスト 製品の保証と賠償責任 修理とアフターサービス 製品の譲渡について 組立説明書 もくじ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 P 2 P 5 P 5 P 6 P 7 P 8 P 10 P 11 P 16 P 17 P 18 P 19 P 24 P 25 P 29 P 30 P 31 P 32 P 33 P 34 P 37 P 38 P 39 P 40 P 40 P 41 P 41 P 42 P 43 P 44 P 57 P 58 P 59 P 46...

Page 47: ...lock assembly 1 6901ZZ already installed 61947 Metal tail boom holder 1 70761 Cross member L32 2 70762 Cross member w Step L32 2 70763 Body catch L21 2 w Snap pin 4mm 70764 Tray bracket set 2 A B w Flat head bolt M3 8 80068 Setscrew M3 15 10 80095 Flat head bolt M3 8 10 80119 Button head bolt M3 8 10 80204 Button head bolt M3 4 10 80241 HEX Tapping screw black M3 8 10 80261 Button head bolt M3 25 ...

Page 48: ...P 48 70023 80227 80004 70765 61948 75059 61303 70189 70766 61949 80262 80013 70763 61951 80227 70768 80260 80014 61952 61950 70767 61629 61675 P 48 ...

Page 49: ...screw M4 4 61952 Landing skid 2 w Landing skid cap 70023 Landing skid cap 4 70189 Cord holder 10 w Flat washer M3 75059 Nylon strap S 10 70763 Body catch L21 2 w Snap pin 4mm 70765 Spacer L12 2 70766 Spacer L11 2 70767 Cross member L60 M2 6 2 70768 Landing strut adapter 2 w Socket head bolt M2 6 5 80004 Setscrew M4 4 10 80013 Socket head bolt M3 8 10 80014 Socket head bolt M3 10 10 80227 Socket he...

Page 50: ...1964 80014 80014 80095 80065 80119 80036 61958 61961 80004 61956 61957 70775 70769 81005 61966 61960 61962 70631 61954 61953 61955 61959 81055 70770 61965 80201 80004 70771 61963 70583 80013 80115 61967 70572 96452 80263 P 50 ...

Page 51: ...ZZ already installed 61967 Middle cross member B 1 70572 Pinion nut M9 1 70583 Special washer M3 10 70631 Special washer M4 10 70769 Joint ball shaft 1 70770 Plate cross member 1 L32P20 70771 Battery plate hook 1 70775 Shim washer 15 19 0 2 2 80004 Setscrew M4 4 10 80013 Socket head bolt M3 8 10 80014 Socket head bolt M3 10 10 80036 Flat washer M3 10 80065 Flat head bolt M3 6 10 80095 Flat head bo...

Page 52: ...2 80129 81068 61969 80119 80192 96198 61973 80115 61974 70761 83170 61970 61972 70772 61976 80013 80204 82407 80258 70004 81073 96197 61968 83172 83171 61975 70583 83173 80004 80001 81067 80168 61971 P 52 ...

Page 53: ...l washer M3 10 70761 Cross member L32 2 70772 Bevel gear pin 2 3 2 80001 Setscrew M3 4 10 80004 Setscrew M4 4 10 80013 Socket head bolt M3 8 10 80115 Socket head bolt M2 6 8 10 80119 Button head bolt M3 8 10 80129 Nylon lock nut M2 6 10 80168 Setscrew M3 6 10 80192 Setscrew M3 10 10 80204 Button head bolt M3 4 10 80258 Threaded rod M2 3 30 2 81067 Shielded bearing 8 14 4 2 L 1480ZZ 81068 Shielded ...

Page 54: ...3 61970 61779 70163 81071 81016 80013 96330 80036 80249 70545 61977 80004 80091 61981 81041 80266 61971 80245 80204 81068 61983 80205 61982 61984 80039 81029 80168 80013 61987 70293 61985 61201 80091 70661 70660 70773 61980 61986 70772 P 54 ...

Page 55: ...1 L 1360ZZ already installed 61986 Tail gear case plate R 1 L 1360ZZ already installed 61987 Carbon vertical fin 1 70163 O ring 3 5 5 5 1 2 70293 HG Tail PC link pin 2 70545 Washer 8 10 0 5 2 70660 Join ball screw L3 5 70661 Join ball screw L4 5 70772 Bevel gear pin 2 3 2 70773 Tail PC lever pin 2 80004 Setscrew M4 4 10 80013 Socket head bolt M3 8 10 80036 Flat washer M3 10 80039 Nylon lock nut M3 ...

Page 56: ...P 56 80004 61549 70701 61991 70721 80117 80091 83174 80214 61989 61988 61300 61990 80171 80265 70774 70765 80164 61992 70712 70631 P 56 Optional parts Not included in the kit ...

Page 57: ... Servo horn inner Control ball 4pcs each 70631 Special washer M4 10 70701 Control ball L2 5 1 70712 Adjustable metal horn inner Futaba type 1 70721 Adjustable metal horn inner V2 1 70765 SpacerL12 2 70774 Tail boom brace end 4 Spring pin M2 9 80004 Setscrew M4 4 10 80091 Button head bolt M3 6 10 80117 Socket head bolt M2 6 6 10 80164 Nylon lock nut M4 t3 8 10 80171 Button head bolt M4 10 10 80214 ...

Page 58: ... that they have no quality problem However wear deterioration service life of parts and the performance of the helicopter depend greatly on the working environment at your site assembly adjustment flight condition storage and the characteristics of the helicopter differ considerably depending on these unidentifiable factors As it is virtually impossible for us to have direct involvement with the prod...

Page 59: ...sferor When transferring the product hand over all accompanying documents together For Transferee Check the accessories at the time of handing over the helicopter If you are not sure what has accompanied the manual check with your JR Helicopter distributor These days an increasing number of goods have been transferred sold and purchased through Internet auction The relevant parties are kindly requ...

Page 60: ...The product and the contents of these instructions are subject to change without notice due to improvement Apr 2014 Forza 700 Assembly Manual Version 1 ...

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