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UK Manufactured Unvented Hot Water Cylinder Installation Guide

Direct, Indirect & Solar

Un-Plumbed Unvented Cylinder

Installation & Maintenance Manual

REGISTER THIS PRODUCT

ONLINE WITHIN 28 DAYS OF

COMMISSIONING

UNITED KINGDOM / IRELAND

https://register-products.joule.ie

INS-JUKCYL-019

Summary of Contents for TRSMVD-0060SFC

Page 1: ...er Installation Guide 1 Direct Indirect Solar Un Plumbed Unvented Cylinder Installation Maintenance Manual REGISTER THIS PRODUCT ONLINE WITHIN 28 DAYS OF COMMISSIONING UNITED KINGDOM IRELAND https reg...

Page 2: ...includes the installation of an unvented water storage vessel The water may drip from the discharge pipe of the pressure relief device so this pipe must be left open to the atmosphere The pressure rel...

Page 3: ...String Micro Inverter Air Source Heat Pump Located on external heat pump badge Integrated Heat Pump and Cylinder Located on cylinder badge Underfloor Heating Project ref on supplied schematic Direct...

Page 4: ...It has only been used for the storage of potable water It has not been subjected to frost damage The unit has been serviced annually The Service Log Book has been completed after each annual service...

Page 5: ...in at annual service Warning To The Installer Read the installation instructions before commencing Unvented water heaters are a controlled service as defined in the latest edition of the Building Regu...

Page 6: ...ing G3 Unvented Kit 38 Testing 39 Smart Immersion Functions 40 Immersion Testing 40 Un Plumbed Cylinder Schematic Mechanical Diagram S Plan 42 Electrical Diagram S Plan 43 Un Plumbed Cylinder Schemati...

Page 7: ...ssion and service the equipment supplied The cylinder must be used for potable hot water only Any other applications will be considered incorrect use and JOULE will not be held liable for any losses r...

Page 8: ...an and be installed in accordance with current I E E Wiring Regulations A lack of safety devices can lead to potentially fatal injuries all necessary safety devices must be in stalled correctly in the...

Page 9: ...ustomers Water Supply The performance of any unvented system is only as good as the mains water supply available To this effect the maximum possible water demand should be assessed with the knowledge...

Page 10: ...onditions of most public reticulated water supplies How ever there are some known water chemistries which can have detrimental effects on the water heater and its operation and or life expectancy If y...

Page 11: ...appropriate filter to ensure water entering or in the water heater does not exceed this level at any time i e due to sediment build up Features Of The Unvented Cylinder Made from Duplex Stainless Stee...

Page 12: ...ply Water Fittings Regulations 1999 G18 7 in particular to the area of most frequent use Particular attention is needed if siting in a garage or outbuilding as the unit should be protected from frost...

Page 13: ...an expansion relief valve with a 15mm connection to allow it to be connected to the tundish Make sure that there is sufficient space for future maintenance and also for connection of the discharge pi...

Page 14: ...heating It can be installed on either horizontal or vertical pipework If it is mounted onto horizontal pipework the valve head must face upwards The direction of flow is marked on the body of the valv...

Page 15: ...may occur as a result of expansion of pipework over joists or where the pipe has been left touching other pipes or a part of the building structure Care must be taken to ensure that the pipework is c...

Page 16: ...leuk co uk www joule ie 16 TZ9 7 0 0000 5 TZC D 0000000Z TZU 000015X022 TZM I 000022MM TV PO 0000012L TV PO 0000019L TV PO 0000024L TZG 3 0 00 75L TI I L 14 03 1 Unvented Kit Components TI I L 14 S3 1...

Page 17: ...000019L TV PO 0000024L T P Valve TZ9 7 0 0000 5 Tundish TZU 000015X022 Dual Stat TZC D 0000000Z Prim Coil 2 P Z Valve TZM I 000022MM Unvented Kit Checklist Direct Indirect Inlet Control Group Inlet Co...

Page 18: ...RSMVD 0150LFB 150L STEL DIR STD STELFLOW Direct TRSMVD 0180LFB 180L STEL DIR STD STELFLOW Direct TRSMVD 0210LFC 210L STEL DIR STD STELFLOW Direct TRSMVD 0250LFC 250L STEL DIR STD STELFLOW Direct TRSMV...

Page 19: ...LFLOW Indirect TRSMVI 0350LFC 350L STEL IND STD STELFLOW Indirect TRSMVI 0400LFC 400L STEL IND STD STELFLOW Indirect TRSMVI 0450LFC 450L STEL IND STD STELFLOW Indirect TRSMVI 0500LFC 500L STEL IND STD...

Page 20: ...FC 180L STEL TWN SLM STELFLOW Twin TRSMVS 0210SFC 210L STEL TWN SLM STELFLOW Cylinder Range No Description Product Group Code Horizontal TRSMHI 0120LFB 120L STEL IND HOR STD STELFLOW Horizontal TRSMHI...

Page 21: ...LUS Direct TRJMVD 0210LFC 210L CYC DIR STD CYCLONE PLUS Direct TRJMVD 0250LFC 250L CYC DIR STD CYCLONE PLUS Direct TRJMVD 0060SFC 60L CYC DIR SLM CYCLONE PLUS Direct TRJMVD 0090SFC 90L CYC DIR SLM CYC...

Page 22: ...10LFC 210L CYC IND STD CYCLONE PLUS Indirect TRJMVI 0250LFC 250L CYC IND STD CYCLONE PLUS Indirect TRJMVI 0300LFC 300L CYC IND STD CYCLONE PLUS Indirect TRJMVI 0060SFC 60L CYC IND SLM CYCLONE PLUS Ind...

Page 23: ...FB 150L CYC TWN SLM CYCLONE PLUS Twin Solar TRJMVS 0180SFB 180L CYC TWN SLM CYCLONE PLUS Twin Solar TRJMVS 0210SFB 210L CYC TWN SLM CYCLONE PLUS Cylinder Range No Description Product Group Code Horizo...

Page 24: ...VOCYL Direct TTEMVD 0210LFC 210L EVO DIR STD EVOCYL Direct TTEMVD 0250LFC 250L EVO DIR STD EVOCYL Direct TTEMVD 0300LFC 300L EVO DIR STD EVOCYL Direct TTEMVD 0060SFB 60L EVO DIR SLM EVOCYL Direct TTEM...

Page 25: ...IND STD EVOCYL Indirect TTEMVI 0210LFC 210L EVO IND STD EVOCYL Indirect TTEMVI 0250LFC 250L EVO IND STD EVOCYL Indirect TTEMVI 0300LFC 300L EVO IND STD EVOCYL Indirect TTEMVI 0060SFB 60L EVO IND SLM...

Page 26: ...TWN SLM EVOCYL Twin Solar TTEMVS 0180SFB 180L EVO TWN SLM EVOCYL Twin Solar TTEMVS 0210SFC 210L EVO TWN SLM EVOCYL Cylinder Range No Description Product Group Code Horizontal TTEMHI 0120LFB 120L EVO I...

Page 27: ...mp Set C 60 60 60 60 60 60 60 Daily En Usage Qelec kWh 24h 6 805 6 955 12 915 13 033 13 195 20 830 21 100 ErP Product Fiche Information Product Code Direct Stelflow TRSMVD Cyclone Plus TRJMVD Evocyl T...

Page 28: ...s W 38 40 43 46 52 53 60 58 64 62 68 73 85 ErP Rating B B B B B B C B C C C C C ErP Product Fiche Information Product Code Indirect Twin Solar Stelflow TRSMVI TRSMVS Cyclone Plus TRJMVI TRJMVS Evocyl...

Page 29: ...10 bar T P relief valve setting 0 7MPa 90 C 7 bar Primary coil maximum design pressure 0 6MPa 6 bar Operating pressure of the primary circuit 0 3MPa 3 bar Primary flow rate information 15l min 80 C I...

Page 30: ...5 73 120 Direct 26 146 M 120 C 37 46 1471 Indirect 30 146 120 B 19 05 46 15 63 Direct Slimline 26 146 M 120 C 37 52 1493 Indirect Slimline 30 139 120 B 19 05 52 15 64 Horizontal Indirect 30 146 120 C...

Page 31: ...248 210 C 32 5 62 18 15 Direct Slimline 41 251 L 210 C 37 68 2833 Indirect Slimline 45 242 210 C 32 05 68 18 15 Horizontal Indirect 45 250 210 C 27 24 80 17 58 Solar Twin 48 250 210 C 23 7 62 18 15 17...

Page 32: ...www jouleuk co uk www joule ie 32 Direct Technical Specification Indirect Technical Specification...

Page 33: ...9 250 1720 545 195 1516 242 959 300 1980 545 195 1829 242 1109 Ltr A B C D E F G I K Cap Height Diameter Cold Water Inlet 22mm Comp Primary Coil Flow 22mm Comp Primary Coil Return 22mm Comp Aquastat P...

Page 34: ...www jouleuk co uk www joule ie 34 Slimline Direct Technical Specification Slimline Indirect Technical Specification...

Page 35: ...162 1262 212 905 180 1750 475 162 1527 212 1082 210 1920 475 162 1739 212 1245 Ltr A B C D E F G I Cap Height Diameter Cold Water Inlet 22mm Comp Primary Coil Flow 22mm Comp Primary Coil Return 22mm C...

Page 36: ...www jouleuk co uk www joule ie 36 Twin Solar Technical Specification Horizontal Indirect Technical Specification...

Page 37: ...665 665 1070 210 1510 545 195 370 370 835 1265 525 1155 780 780 1265 250 1760 545 195 370 370 905 1510 680 1400 855 855 1510 300 1980 545 195 370 370 1035 1785 785 1615 990 990 1785 Ltr A B C D E F G...

Page 38: ...ncoming cold feed within 3m of cylinder Potable Expansion Vessel 2 must be fitted on cold feed between Inlet Valve 1 and cylinder Tundish 3 must be fitted on T P and P relief as shown in this diagram...

Page 39: ...top of the immersion Do not operate the immersion heaters until the cylinder has been filled with water Wire the immersion through a double pole fused spur The contact separation must be no less than...

Page 40: ...ables to the Immersion thermostat Ensure all terminal connections are properly tightened prior to commissioning For installations with high water demands or areas with hard water Titanium immersions s...

Page 41: ...solate the power Immersion heaters are rated at 3kW and require their own 16A or 20A dou ble pole isolation switch Turn off the power from the isolation switch and remove the fuse Next turn off the wa...

Page 42: ...ssure Relief Valve 5 Isolation Valve not supplied 6 Exp Vessel with Wall Bracket 7 2 port Zone Valve one only supplied 9 Drain Valve not supplied 10 Tundish 11 Heating Circ Pump required where boiler...

Page 43: ...UK Manufactured Unvented Hot Water Cylinder Installation Guide 43 Un Plumbed Cylinder Schematic Electrical Diagram S Plan...

Page 44: ...on High Limit Stat Boiler Prim Flow Boiler Prim Return Dual Stat 1 Bronze Pump 2 Non Return Valve not supplied 3 Inlet Control Group 4 Temperature Pressure Relief Valve 5 Isolation Valve not supplied...

Page 45: ...UK Manufactured Unvented Hot Water Cylinder Installation Guide 45 Un Plumbed Cylinder Schematic Electrical Diagram Y Plan...

Page 46: ...h may override the detail in order to function correctly The link must be installed between the adjustable thermostat and the safety cut out thermostat as shown above The operating thermostat which co...

Page 47: ...coming from the tundish should terminate in a safe place where there is no risk to persons in the vicinity of the discharge be of metal and Be at least one pipe size larger than the nominal outlet si...

Page 48: ...wellings occupied by blind infirm or disabled people con sideration should be given to the installation of an electronically operated device to warn when discharge takes place Worked Example The examp...

Page 49: ...scharge straight into a soil pipe Safety Device temperature relief valve Metal discharge pipe D2 from temperature relief valve to tundish Minimum 300mm Maximum 600mm Tundish Discharge below fixed grat...

Page 50: ...lever back Switch the programmer to Domestic Hot Water DHW and allow the unit to start to heat Adjust the dial of the dual thermostat to between 30 C and 70 C as required Storage Temperature 60 65 C...

Page 51: ...ual boiler service Twist the cap of the expansion relief valve on the inlet control set and allow water to flow for 5 seconds Release and make sure it resets correctly Repeat with the pressure tempera...

Page 52: ...Inspection Where internal inspection of the cylinder is required an endoscope can be used Inspection can be carried out by draining down the cylinder and removing a component that is fitted to a wet c...

Page 53: ...ak we will supply you with a new one We ask for a nominal upfront payment to prevent fraud and we will require the original unit to be returned to us for inspection along with a copy of your Service L...

Page 54: ...water is flowing from the safety valves through the tundish this indicates a fault condition and action is needed If this water is hot turn the boiler and or the immersion heater off Do not turn off...

Page 55: ...duced bladder perished Check pressure in expansion vessel Recharge to 3 bar if necessary If bladder perished replace vessel Unit is being back pressurized With cylinder cold check pressure in cylinder...

Page 56: ...products The product is in conformity with the following standards and or other normative documents European Standard EN 50440 2015 Specification for Efficiency of domestic electrical storage water h...

Page 57: ...age water heaters and that the product also complies with the provisions of the following European Directives Commission Delegated Regulation EU No 813 2013 supplementing Directive 2009 125 EC Ecodesi...

Page 58: ...aters and that the product also complies with the provisions of the following European Directives Commission Delegated Regulation EU No 813 2013 supplementing Directive 2009 125 EC Ecodesign requireme...

Page 59: ...n for indirectly heated unvented closed storage water heaters and that the product also complies with the provisions of the following European Directives Commission Delegated Regulation EU No 813 2013...

Page 60: ...nformity with the following standards and or other normative documents European Standard EN 50440 2015 Specification for Efficiency of domestic electrical storage water heaters and testing methods and...

Page 61: ...ct also complies with the provisions of the following European Directives Commission Delegated Regulation EU No 813 2013 supplementing Directive 2009 125 EC Ecodesign requirements for space heaters an...

Page 62: ...closed storage water heaters and that the product also complies with the provisions of the following European Directives Commission Delegated Regulation EU No 813 2013 supplementing Directive 2009 125...

Page 63: ...Specification for indirectly heated unvented closed storage water heaters and that the product also complies with the provisions of the following European Directives Commission Delegated Regulation E...

Page 64: ...ds and or other normative documents European Standard EN 50440 2015 Specification for Efficiency of domestic electrical storage water heaters and testing methods and that the product also complies wit...

Page 65: ...also complies with the provisions of the following European Directives Commission Delegated Regulation EU No 813 2013 supplementing Directive 2009 125 EC Ecodesign requirements for space heaters and c...

Page 66: ...ed storage water heaters and that the product also complies with the provisions of the following European Directives Commission Delegated Regulation EU No 813 2013 supplementing Directive 2009 125 EC...

Page 67: ...for indirectly heated unvented closed storage water heaters and that the product also complies with the provisions of the following European Directives Commission Delegated Regulation EU No 813 2013 s...

Page 68: ...em Where is the pressure reducing valve situated if fitted What is the pressure reducing valve setting Has a strainer been cleaned of installation debris if fitted Is the installation in a hard water...

Page 69: ...er flow rate at set thermostat temperature measured at high flow outlet Yes Yes Yes No Yes No No No Yes Yes Yes S Plan Y Plan Other C C bar l min THERMAL STORES ONLY What store temperature is achievab...

Page 70: ...ephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Engineer...

Page 71: ...e Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Eng...

Page 72: ...www jouleuk co uk www joule ie 72 Notes...

Page 73: ...UK Manufactured Unvented Hot Water Cylinder Installation Guide 73 Notes...

Page 74: ...e Unit 1 Unit 3 Leftfield Park Park Road West Yorkshire WF8 4PS United Kingdom 44 0 330 808 8488 44 0 1513 568 336 info jouleuk co uk www jouleuk co uk Strzegomska 55D 53 611 Wroclaw Polska 48 0 12881...

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