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4

Overview

 

Rubber Buffers

Reduces wear when 
docking against the 
forklift and charger 
stands.

Battery Stopper

Secures the battery 
during transport.

Chain Tension Adjustment

Stretches the chain that 
moves the electromagnet 
transporter.

Electromagnet

Grips and holds the 
battery during battery 
change.

Electromagnet Rail

5

Joystick

Controls JOPRO 
Lift’s move-
ments and functions.

Hydraulic Unit

Electronics Box

Spring Return Cylinder

Raises and lowers the 
battery stopper.

Hydraulic Motor

Summary of Contents for Changer+

Page 1: ...JOPROChanger Lift ENGLISH ...

Page 2: ...p it in a safe place for future reference The information in this manual was up to date when it was printed JOPRO reserves the right to make technical changes without prior notice 2018 JOPRO AB 3 Table of contents Overview 4 Controls 6 User s Guide 8 Maintenance 12 Spare Parts Mechanics 18 Spare Parts Electronics and Hydraulics 20 Hydraulic Circuit Diagram 22 Electric Circuit Diagram 24 Declaratio...

Page 3: ...t Chain Tension Adjustment Stretches the chain that moves the electromagnet transporter Electromagnet Grips and holds the battery during battery change Electromagnet Rail 5 Joystick Controls JOPRO Changer Lift s move ments and functions Hydraulic Unit Electronics Box Spring Return Cylinder Raises and lowers the battery stopper Hydraulic Motor ...

Page 4: ...6 Controls Raises the roller bed 7 Lowers the battery stopper Moves the electromagnet forward ...

Page 5: ...8 Activates the electromagnet Generates a strong magnetic field with great gripping power If the magnet is left activated it is auto matically turned off after 10 minutes 9 ...

Page 6: ... 5 meters from JOPRO Changer Lift when in use 11 The electromagnet must be cen tered on the battery The rollers must be on the same level Mainly use the lowlifter s height adjust ment When the lowlift s lifting range is not enough use JOPRO Changer Lift s height adjustment ...

Page 7: ...enerates a very strong magnetic field Check that there are no loose metallic objects within one meter from the electromagnet when it is activated 13 Move the battery as far in as possible Check that the battery stopper is raised so that transport to the charger stand can be carried out in a safe manner ...

Page 8: ...heck that the marks for maximum capacity CE and contact information to the manu facturer are intact instructions check that the manual is always available When required Chain tension The chain in the transporter rail should not be slacking Stretch the chain by tightening both bolts equally 15 Hydraulic oil Check that there are no visible leaks of hydraulic oil Any leakage in the system may cause J...

Page 9: ...t cylinders Fill the empty space with hydraulic oil ISO VG 32 quality or equivalent Refit the plugs Lower the roller bed to its end postion 17 1 2 Move the roller bed to the top and then back to the bottom Repeat the filling procedure until the cylin ders lift even If any problems with the cylinders still oc cur please contact us ...

Page 10: ...5 050 0201 050 0202 040 0802 040 0501 010 0204 Spare Parts JOPRO Changer Lift Mechanics L2 L1 19 020 0301 050 0501 020 0101 State L2 together with the order number 020 5001 State L1 together with the order number ...

Page 11: ...20 070 0102 520 0301 060 0702 060 0711 Spare Parts JOPRO Changer Lift Electrics and Hydraulics 21 060 0208 060 0807 060 0116 060 0418 070 0201 060 0604 ...

Page 12: ...heck Valve 060 0422 6 Pressure Relief Valve 160 290 bar 060 0423 7 Return filter 10 μm ABS 060 0424 8 Fixed Throttle Valve flow 7 LPM 060 0606 9 Spring Cylinder Jopro design 060 0502 10 Serial block aluminium 060 0425 11 Directional spool Valve 24VDC NG06 060 0117 12 One Way Restrictor Valve 060 0604 13 Double acting hydraulic cylinder a b 060 0702 14 Double acting hydraulic cylinder a b 060 0711 ...

Page 13: ...motor 24V 2 2KW 2700rpm 060 0403 F1 Circuit Breaker 20A 070 1501 F2 Circuit Breaker 4A 070 1601 S1 Push Button pump 070 2101 L1 Electromagnet 070 0101 S2 H1 Electromagnet Switch S2 with Lamp H1 070 2001 D1 Diode 50V 6A 070 2801 TR1 Time Relay Proswede CRM T FH P 070 0901 S3 Push Button Roller Bed up white 070 2101 S4 Push Button Roller Bed down grey 070 2201 Y1 Solenoid Valve 070 2401 R2 Mini rela...

Page 14: ...449 50 Alafors SWEDEN Phone 46 303 749740 Fax 46 303 748206 www jopro se declares that the product Battery handling system JOPRO Changer Lift for sideways bat tery change on forklift trucks Product identification number is in compliance with the following EC Directives 2006 42 EC Machinery Directive Person authorized to compile the technical documentation ...

Page 15: ......

Page 16: ...ver 1 8 Oct 2018 Jopro AB Lunnavägen 6 Tel 46 303 749740 info jopro com SE 449 50 Alafors Fax 46 303 748206 www jopro com ...

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