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Jonsered FR 2113 MA 4X4, Operator'S Manual

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Jonsered FR 2113 MA 4X4 Operator'S Manual Download Page 24

22

– English

8009-262

8009-263

8009-264

MAINTENANCE

Front cover FR 2111 M, FR 2113 MA,
FR 2116 MA

Loosen the snap-in lock and lift off the cover.

Dismantling the Rider covers

Engine cover

The engine becomes accessible for service when
the engine cover is folded up.
Fold the seat forward, loosen the rubber strap
under seat and fold the cover backwards.

Front cover FR 2111, FR 2111 M, FR 2113 A

Remove the bolts holding the front cover (3) and lift
off the cover.

Summary of Contents for FR 2113 MA 4X4

Page 1: ...Operator s Manual Please read these instructions carefully and make sure you understand them before using the machine ...

Page 2: ......

Page 3: ...and maintain the Rider before you use it For service measures other than those described in this manual please contact an authorised dealer that provides parts and service Checking and adjusting the brake 25 Adjusting the throttle cable 26 Replacing the fuel filter 26 Replacing the air filter 27 Checking the fuel pump s air filter 28 Checking the acid level in the battery 28 Ignition system 28 Che...

Page 4: ...ed with a hydrostatic transmission and if necessary you should only tow the ma chine over short distances and at a low speed otherwise there is a risk of damaging the transmission Use This machine has been designed solely to mow grass on lawns and other open and level ground surfaces without obstacles such as stones stumps and the like The machine can also be used for other tasks when equipped wit...

Page 5: ...on the plate from the top are The machine s type designation The manufacturer s type number The machine s serial number Please state the type designation and serial number when ordering spare parts The engine number is punched on a plate that is riveted to the fan cover The plate states Model Type Code Please state these when ordering spare parts The transmission s serial number on hydrostat machi...

Page 6: ... gear shift lever hydrostat pedals in the neutral position Brake Use the choke if the engine is cold Starting the engine Disengage the parking brake before driving Drive very slowly without the mowing deck Do not insert your hands or feet under the cover when the engine is running Accelerator pedal forward Neutral position Accelerator pedal reversing Switch off the engine and remove the ignition c...

Page 7: ...ires etc that may become caught in the blades and be thrown out Look out for the ejector and do not direct it towards anyone Stop the engine and prevent the engine from being started until you have cleaned the cutting unit or outlet channel Remember the operator is responsible for danger or accidents Never carry passengers The machine is only intended to be used by one person Always look downwards...

Page 8: ...e user SAFETY INSTRUCTIONS WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive impairment The engine emits carbon monoxide which is a colourless poisonous gas Do not use the machine in enclosed spaces WARNING You must use approved personal protective equipment whenever you use the ma...

Page 9: ...s if necessary turn slowly and gradually downwards if possible Watch out for and avoid driving over furrows holes and bumps It is easier for the machine to overturn on uneven ground Tall grass can hide obstacles Drive slowly Use small movements of the steering wheel Select a low gear so you do not need to stop to change gear Engine braking on the machine is also better in a low gear Take extra car...

Page 10: ...ONS Never allow children to operate the machine Never fill the fuel tank indoors Maintenance Stop the engine Prevent starting by removing the ignition cable from the spark plug or remove the ignition key before making any adjustments or carrying out maintenance Never fill the fuel tank indoors Petrol and petrol fumes are poisonous and extremely flammable Be especially careful when handling petrol ...

Page 11: ...s in the engine compartment Be especially careful when handling battery acid Acid on the skin can cause serious corrosive injuries In the event of spillage on the skin wash immediately with water Acid in the eyes can cause blindness contact a doctor immediately Take care with battery maintenance Explosive gases form in the battery Never perform maintenance on the battery while smoking or in the vi...

Page 12: ...nd in known areas Reduce the risk of fire by removing grass leaves and other debris that may have fastened on the machine Allow the machine to cool before putting it in storage Transport The machine is heavy and can cause serious crush injuries Be especially careful when it is loaded in or out of a car or on and off of a trailer Use an approved trailer to transport the ma chine Activate the parkin...

Page 13: ... 2113 A has a mowing deck with rear ejection and FR 2111 M FR 2113 MA has a mowing deck with mulching Placement of controls 1 Ignition key 2 Throttle Choke control 3 Adjustment of the cutting height 4 Lifting lever mowing deck 5 Accelerator for reversing FR 2113 FR 2116 6 Accelerator for driving forwards FR 2113 FR 2116 Parking brake FR 2111 FR 2111 M 7 Parking brake FR 2113 FR 2116 Clutch pedal F...

Page 14: ... fed to the engine which facilitates starting in the cold Clutch pedal The clutch pedal disengages the engine and stops propulsion The blade drive is not affected by the clutch pedal Brake pedal Parking brake The brake pedal activates a disc brake that is located on the gearbox and stops the drive gear The clutch pedal should also be pressed down when braking to achieve the best braking effect The...

Page 15: ...s pressed down Throttle and Choke controls The throttle is used to control the speed of the engine and thereby also the rotation speed of the blades The control is also used to activate the choke When the choke is engaged a richer fuel air mixture is fed to the engine which facilitates starting in the cold Accelerator The speed of the machine is variably controlled using two pedals Pedal 1 is used...

Page 16: ...the blades will automatically start to rotate mowing position The lever can also be used to temporarily adjust the cutting height for example with a small mound in the lawn Mowing deck FR 2111 FR 2111 M and FR 2113 A have a triple blade mowing deck with rear ejection i e the clippings are thrown out behind the mowing deck FR 2111 M FR 2113 MA has a double blade mulching unit and FR 2116 MA has a t...

Page 17: ...o be adjusted lengthways Loosen the handles under the seat and adjust it forwards or backwards to the desired position Secure the adjustment using the handles WARNING Petrol is highly flammable Observe caution and fill the tank outdoors see the safety instructions Refuelling The engine should be run on a minimum of 85 octane grade unleaded petrol not mixed with oil It can be beneficial to use envi...

Page 18: ... 2111 FR 2111 M has the brake pedal and lock button on the right hand side Before starting Read the safety instructions and information concerning the placement of controls and functions before starting Carry out daily maintenance before starting see the maintenance schedule Adjust the seat to the desired position IMPORTANT INFORMATION Donotpressdownthereversinglockbutton ontheleverwhenengagingthe...

Page 19: ...efore trying again DRIVING With a cold engine 4 Move the throttle to position 3 choke position In this position the engine is fed with a richer mixture which means the engine is easier to start The throttle must be moved to the side towards the ignition key to reach the choke position 6 Turn the ignition key to the start position With a warm engine 5 Move the throttle in between positions 1 and 2 ...

Page 20: ...orechangingbetween forwardandreversegears otherwisethis mayresultindamagetothegearbox Never use force to engage a gear If a gear doesnotengageimmediately releasethe clutchpedalandpressitdownagain Nowtry toengagethegearagain Driving the Rider 1 Release the parking brake by pressing down the brake pedal 2 On FR 2113 FR 2116 Carefully press down one of the pedals until the required speed is obtained ...

Page 21: ...ng the mowing result 4 Press in the lock button on the lifting lever and lower the mowing deck IMPORTANT INFORMATION The life span of the drive belts is in creased significantly if the engine runs at a low speed when the blades are engaged Therefore only accelerate once the mow ing deck has been lowered into the mow ing position The finest lawns are obtained if they are mown frequently Mowing will...

Page 22: ... Gradually release the clutch pedal 5 When the engine starts to pull release the parking brake Stopping the engine Preferably let the engine idle for a minute so it runs at its normal working temperature before it is stopped if it has worked hard 1 Lift up the mowing deck by pulling the lever backwards to its end position 2 FR 2111 FR 2111 M Pull back the throttle and move the gear shift lever to ...

Page 23: ...heck the engine oil level 39 Check the engine s cooling air intake 31 Check the fuel pump s air filter 28 Check the steering wires 24 Check the brakes 25 Check the battery 28 Check the safety system 29 Check nuts and bolts Check for any fuel or oil leakage Clean around the silencer Check the silencer 23 Change the engine oil 1 39 1 1 Replace the air filter s prefilter on FR 21162 27 Check the mowi...

Page 24: ...t off the cover Dismantling the Rider covers Engine cover The engine becomes accessible for service when the engine cover is folded up Fold the seat forward loosen the rubber strap under seat and fold the cover backwards Front cover FR 2111 FR 2111 M FR 2113 A Remove the bolts holding the front cover 3 and lift off the cover ...

Page 25: ...nspecting the silencer Check regularly that the silencer is complete and secured correctly Temperature variations and vibrations can mean that the tightening torque for the screws drops The screws should be checked when servicing to guarantee the correct torque The tightening torque should be about 10 Nm Never use a defective silencer WARNING The muffler gets very hot in use and remains so for a s...

Page 26: ...ension as set out in point 2 after you have made the adjustment Checking and adjusting the steering wires The steering is governed by means of wires After a period of use these can become stretched which means the steering setting may have changed The steering is checked and adjusted as follows 1 Dismantle the frame plate by removing the bolts two on each side 2 Check the tension of the steering w...

Page 27: ...play in the cable is taken up 3 Tighten the locking nuts 1 4 The parking brake should be checked again after the adjustment has been made Checking the brake FR 2111 FR 2111 M The brake is a disc brake and is located on the gearbox Check that the brake is adjusted correctly by measuring the distance between the brake lever and front edge of the cut out on the chassis The distance should be 0 1 mm 0...

Page 28: ... the ends of the filter to simplify assembly 5 Move the hose clips back towards the filter 2 Pull the throttle cable s casing as far as possible to the right and check that the choke is fully actuated 3 Tighten the clamping screw Adjusting the throttle cable The throttle cable may need to be adjusted if the engine does not respond as it should when accelerating if it produces black smoke or maximu...

Page 29: ...using Replace the paper filter if it is clogged with dirt MAINTENANCE IMPORTANT INFORMATION Do not use compressed air to clean the paper filter Filters should not be oiled They should be assembled dry 5 Carefully lift the precleaner out of the fan housing Carefully clean the fan housing so that dirt does not fall down into the carburetor 6 Insert a new precleaner and air filter cartridge in the fa...

Page 30: ...sparkplugtypecandamage theengine 1 Remove the ignition cable shoe and clean around the spark plug 2 Remove the spark plug with a 5 8 16 mm or13 16 21 mm spark plug socket wrench 3 Check the spark plug Replace the spark plug if the electrodes are burned or if the insulation is cracked or damaged Clean the spark plug with a wire brush if it is to be reused 4 Measure the electrode gap with a gapping ...

Page 31: ...on The driver does not need to be seated in the driver s seat Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again Check that the engine stops if you temporarily move out of the driver s seat while the mowing deck is lowered or the gear shift lever hydrostat pedals are not in the ne...

Page 32: ... the neutral position The driver does not need to be seated in the driver s seat Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again Check that the engine stops if you temporarily move out of the driver s seat while the mowing deck is lowered or the gear shift lever hydrostat pedal...

Page 33: ... the air duct located on the inside of the engine cover ensure it is clean and does not rub against the cooling air intake A clogged air duct or cooling air intake impairs the cooling of the engine which may result in engine damage 8009 262 8009 268 8009 412 8009 370 R I D E R 8 5 0 Main fuse The fuse is located in a loose holder under the battery case cover in front of the battery Type Flat blade...

Page 34: ...ry a block can be placed between the frame and the scales so that the support wheels do not support any weight Checking the parallelism of the mowing deck Check the mowing deck s parallelism as follows 1 Check that the tyres air pressure is 60 kPa 0 6 kp cm2 8 5 PSI 2 Place the Rider on a flat surface 3 Measure the distance between the ground and the front and back edges of the deck cover The mowi...

Page 35: ...st each other after adjustment 6 The parallelism should be checked again after the adjustment has been made 7 Fit the right hand wing cover and the front cover Adjusting the parallelism of the mowing deck on FR 2113 MA FR 2111 M 1 Check that the tyres air pressure is 60 kPa 0 6 kp cm2 8 5 PSI 2 Remove the front cover and the right hand wing cover 3 Loosen the nut 1 on the parallelism stay Remove t...

Page 36: ...nt has been made 7 Fit the right hand wing cover and the front cover MAINTENANCE FR 2116 MA 8009 289 Removing the mulching plug You need to remove the mulching plug which is fitted under the cutting unit with three screws to change a combi unit from a mulching function to a cutting unit with rear ejection 1 Put the cutting unit in the service position see Placing in the service position 2 Remove t...

Page 37: ...ition means that the mowing deck is raised and locked in the vertical position Placing in the service position 1 Position the machine so it stands flat Activate the parking brake 1 Set the mowing deck to the lowest cutting height and lower the mowing deck 3 Loosen the two support wheels located under the front cover 2 Remove the front cover by loosening the split pin Complete instructions for the ...

Page 38: ...n the spring on the drive belt s belt idler 6 Put your foot on the front edge of the mowing deck next to the wheel and lift the mowing deck s front edge to make it easier to loosen the height adjustment stay WARNING Wear protective glasses when dismantling the mowing deck The spring that tension the belt can fly off and cause personal injury 7 Secure the stay in the holder ...

Page 39: ...ut and lift up into the service position If the cylindrical bolt which is now holding the mowing deck is removed the mowing deck can be lifted off Releasing the service position To release the service position reverse the proce dures set out in Placing in the service position Make sure that the mowing deck s lug 3 enters the loop correctly on the underside of the machine see diagram WARNING Exerci...

Page 40: ... M FR 2113 MA The blades are fitted with a shear pin to protect the Mulching unit and its drive when colliding with obstacles A domed spring friction washer is fitted to each blade bolt The washer must always be replaced with a new washer when replacing the shear pin Otherwise the shear pin can break causing the blades to collide Only use original spare parts A set containing a blade shear pin and...

Page 41: ...e oil level The oil level should lie between the markings on dip stick If the level approaches the ADD mark top up with oil to the FULL mark The oil is filled in the same hole for the dip stick Fill the oil slowly Tighten the dipstick correctly before starting the engine Start and run the engine at idling speed for approx 30 seconds Turn off the engine Wait 30 seconds and check oil level If necess...

Page 42: ...1 nipple from the right hand side under the engine s lower belt pulley until grease is forced out With daily use lubrication should be carried out twice weekly General lubrication All joints and bearings are lubricated using molybdenum disulphide grease during manu facture Continue to lubricate using the same type of grease Lubricate the steering and control wires using engine oil Carry out this l...

Page 43: ... of the wheel 2 Remove the circlip and washer on the front wheel axle 3 Lift off the wheel 4 Lubricate the stub axle with molybdenum disulphide grease 5 Fit the parts in the reverse order IMPORTANT INFORMATION Checkthatthecirclipentersthegroove correctly LUBRICATION Grease from well known brand names petrol companies etc usually maintains a good quality The most important property is that the grea...

Page 44: ...rrectly adjusted throttle cable The engine lacks power Clogged air filter Faulty spark plug Dirt in the carburettor or fuel line Incorrect carburettor setting Choking or incorrectly adjusted throttle cable Engine overheating Engine overloaded Air intake or cooling fins clogged Damaged fan Too low or no oil in the engine Faulty pre ignition Faulty spark plug Battery does not charge One or more cell...

Page 45: ...r storage At the end of the mowing season the Rider should be readied for storage likewise if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that can clog the carburettor and disrupt engine function Fuel stabilisers are an acceptable option as regards avoiding sticky residues during storage If alkylate petrol i...

Page 46: ... octane unleaded at least 85 octane unleaded Tank volume 7 2 litres 7 6 USqt 7 2 litres 7 6 USqt Oil synthetic SAE 5W 30 or SAE 10W 30 SAE 5W 30 or SAE 10W 30 class SJ CF class SJ CF Oil volume 1 4 litres 1 5 USqt 1 4 litres 1 5 USqt Start Electric start Electric start Noise emissions and mowing width Measured sound power 100 dB A 100 dB A Guaranteed sound power 100 dB A 100 dB A Mowing width 850 ...

Page 47: ... hp 7 7 10 5 kW hp 15 5 kW hp Displacement 344 cm3 465 cm3 Fuel at least 85 octane unleaded at least 85 octane unleaded Tank volume 7 2 litres 7 6 USqt 7 2 litres 7 6 USqt Oil synthetic SAE 5W 30 or SAE 10W 30 SAE 5W 30 or SAE 10W 30 class SJ CF class SJ CF Oil volume 1 4 litres 1 5 USqt 1 4 litres 1 5 USqt Start Electric start Electric start Noise emissions and mowing width Measured sound power 9...

Page 48: ...rts with repairs The use of other parts invalidates the warranty Whenthisproductisspentandisnolongeruseditshouldbereturnedtothe dealerorotherauthorityforrecycling Mowing deck Type Triple blade cover Double blade cover Triple blade cover with rear ejection Mulching 900 mm Combi 1030 mm Mowing width 850 mm 33 5 900 mm 35 5 1030 mm 40 5 Cutting heights 9 positions 40 90 mm 1 9 16 3 9 16 45 95 mm 1 3 ...

Page 49: ... relating to electromagnetic compatibility 89 336 EEC and applicable supplements of May 8 2000 relating to the emission of noise to surroundings 2000 14 EC Information regarding noise emissions and the mowing width see the Technical Data The following harmonised standards have been applied EN292 2 EN836 The registered body 0404 SMP Svensk Maskinprovning AB Fyristorgsgatan 3 SE 754 50 Uppsala Swede...

Page 50: ...the air pressure in the tyres 60 kPa 0 6 bar 8 5 PSI 7 Connect the battery 8 Fill the fuel tank and start the engine 9 Check that the machine does not move in neutral not FR 2111 FR 2111 M 10 Check Driving forwards Reversing Actuating the blades Safety switch for the seat Safety switch for the lifting lever Safety switch for the hydrostat pedals neutral position 11 Check that engine revs max 2950 ...

Page 51: ...English 49 SERVICE JOURNAL Action Date mileage reading stamp signature ...

Page 52: ...50 English SERVICE JOURNAL Action Date mileage reading stamp signature ...

Page 53: ...English 51 SERVICE JOURNAL Action Date mileage reading stamp signature ...

Page 54: ...52 English SERVICE JOURNAL Action Date mileage reading stamp signature z x h 6a ...

Page 55: ...English 53 ...

Page 56: ...2004W52 z x h 6a 108 89 27 26 ...

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