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2TLC172165M0201, rev. A

Original instructions

Dalton

Process lock

ABB AB / Jokab Safety

 Varlabergsvägen 11, SE-434 39, Sweden

www.jokabsafety.com

Summary of Contents for Dalton

Page 1: ...2TLC172165M0201 rev A Original instructions Dalton Process lock ABB AB Jokab Safety Varlabergsvägen 11 SE 434 39 Sweden www jokabsafety com ...

Page 2: ...l provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must b...

Page 3: ... provisions according to the following directives EMC Directive 2004 108 EC MANUFACTURER ABB AB JOKAB SAFETY Varlabergsvägen 11 434 39 Kungsbacka SWEDEN Phone 46 0 40 6715600 FAX 46 0 40 6715601 E Mail info jokabsafety com USER S MANUAL Original instructions Revision A dated 2011 10 20 ...

Page 4: ...ent of tongue 10 3 5 Distance from hinge to tongue 11 3 6 Vertical installation 12 3 7 Horizontal installation 12 4 Electrical connections 13 5 Connection examples 14 6 Distribution blocks and special cables 16 6 1 Distribution block Tina 12A 16 6 2 Transfer cables 16 7 Dalton in combination with brackets 17 7 1 The basic Dalton versions 17 7 2 Mounting brackets for Dalton 17 7 3 Mounting brackets...

Page 5: ...ments 21 9 1 Dalton with bracket 1 21 9 2 Dalton with bracket 2 21 9 3 Dalton with bracket 3 22 9 4 Dalton with bracket 4 22 9 5 Dalton with bracket 5 23 9 6 Dalton with bracket 6 23 10 Technical data 24 10 1 Indication and information 24 10 2 Connectors 24 10 3 Pins colour markings 24 10 4 Data 25 ...

Page 6: ...f the safety as well as locking functions The Dalton status is indicated by LEDs and can also be read by PLC via the information output 1 1 Basic versions Four major versions of Dalton are available and can be combined with several mounting brackets There are different types of Dalton depending on the actual requirements The L type is a ball catch without internal electronics The M type is a proce...

Page 7: ...unt the details Warning The piston o rings may not be damaged This will have an negative effect on the IP rating 2 3 Caution This product shall be handled with caution The product should be replaced with the same type of product if there is a situation where it has been dropped on the floor knocked strongly exposed to extreme voltages temperatures or humidity beyond the specified limits Dalton may...

Page 8: ... further on in the text Top Front Bottom 3 1 Opening directions The mounting brackets are designed to make it possible to adjust the position of the tongue in the ball catch The ball catch may not be in tension with the tongue when the lock is to be activated This is to ensure function without problems Note Dalton may never be used as a door stop Only two opening directions with this kind of mount...

Page 9: ...can be used for either operating direction when used together with Dalton L00 The tongues are recognised by their physical marks see pictures bellow Tongue A Tongue B 3 3 Location of tongue towards Dalton The tongue has to be mounted correctly to ensure optimized detection towards Dalton The smallest of the two screws on the back side of the mounting bracket for the tongue must always be heading t...

Page 10: ... the tongue The lock has to be mounted so that the tongue is well centered in the ball catch in the X direction and within the measurements stated for the Y and Z directions When the balls are under pressure the lock will not work reliably and the dust and liquid protection is reduced X Y X Z Front Top Bottom X 0 6 mm Y 5 mm Z Min 2 mm max 4 mm ...

Page 11: ...the centre of the ball catch the tongue can be mounted at a short distance X between the hinge and tongue If instead the axis of the hinge B is outside the centre of the ball catch with the distance Y the distance X between hinge and tongue also must be increased X Y A B X Y 100 4 200 10 300 15 400 20 600 30 800 40 1100 50 ...

Page 12: ...ned upward or downward If the only possibillity is to mount the Dalton horizontally the following aspects has to be considered If the door hinge is not in line with the centre of the balls a side movement between ball catch and tongue will be introduced when the door is closing see picture below Caution The tongue may never under any circumstances touch anything else than the balls in the ball cat...

Page 13: ...13 www jokabsafety com 2TLC172165M0201 rev A 4 Electrical connections ...

Page 14: ...14 2TLC172165M0201 rev A www jokabsafety com 5 Connection examples Example with Dalton M12 Tina 12A and Vital 1 ...

Page 15: ...15 www jokabsafety com 2TLC172165M0201 rev A Example with Dalton M12 and Eden connected via Tina 4A Example with Dalton M12 and Eden connected to Urax AS i ...

Page 16: ...5 TINA 12A 2 1 7 6 5 INFO 6 2 Transfer cables Transfer cables can be used when it is needed to convert 8 pole to 5 pole or vice versa The M12 CT0214 makes it possible to connect the 8 pole connector on Dalton to a 5 pole connector The information from Dalton and Eden will be lost when a transfer 8 pole to 5 pole cable is used The locking signal is redirected to pin 5 and the supply and safety from...

Page 17: ...r 5 pole female connector for Adam Weight 316 g Dalton M13 2TLJ020038R3300 5 pole male connector Weight 306 g Dalton L00 2TLJ020038R3000 Ball catch only no electrical functions Weight 188 g Note Eden is not included in any version of Dalton Eden has to be ordered separately 7 2 Mounting brackets for Dalton Bracket 1 2TLJ020039R0000 Mounting bracket for Dalton only Weight 110 g Dalton M11 Dalton M1...

Page 18: ...ton L00 7 4 Mounting brackets for ABB Jokab Safety Quick Guard fence Bracket 3 2TLJ020039R0200 Mounting bracket for ABB Jokab Safety Quick Guard fencing system for Dalton only Weight 180 g Dalton M11 Dalton M12 Dalton M31 Dalton L00 Bracket 4 2TLJ020039R0300 Mounting bracket for ABB Jokab Safety Quick Guard fencing system for Dalton Eden Weight 220 g Dalton M11 Dalton M12 Dalton M31 Dalton L00 ...

Page 19: ...L00 Bracket 6 2TLJ020039R0500 Mounting bracket for Dalton Eden small bracket for tongue Weight 102g Dalton M11 Dalton M12 Dalton M31 Dalton L00 7 6 Tongue Tongue A 2TLJ020039R0800 Tongue for detection Front Tongue B 2TLJ020039R1000 Tongue for detection Top Bottom For Dalton L00 both lock tongues can be used regardless of the operating direction Note To get a complete Dalton remember to order Dalto...

Page 20: ...20 2TLC172165M0201 rev A www jokabsafety com 8 Assembly of Dalton and mounting bracket 1 3 5 6 4 2 7 No Part QTY 1 Dalton 1 2 Tongue 1 3 Door bracket 1 4 M5x8 1 5 M5x16 1 6 Frame bracket 1 7 M4x16 4 ...

Page 21: ...kabsafety com 2TLC172165M0201 rev A 9 Measurements 9 1 Dalton with bracket 1 49 28 33 9 2 6 27 26 8 2 63 17 50 115 R4 7 101 87 9 2 Dalton with bracket 2 33 9 28 49 2 27 26 6 7 2 137 49 50 202 50 8 X R 4 87 7 101 ...

Page 22: ...22 2TLC172165M0201 rev A www jokabsafety com 9 3 Dalton with bracket 3 78 24 14 94 87 10 70 8 2 71 8 X R 4 9 4 Dalton with bracket 4 24 78 14 87 94 10 70 2 32 7 144 8 X R 4 ...

Page 23: ...y com 2TLC172165M0201 rev A 9 5 Dalton with bracket 5 101 7 26 27 8 x R 4 6 2 115 37 5 6 28 2x 5 5 40 17 5 8 5 17 26 28 87 9 6 Dalton with bracket 6 8 5 28 26 17 26 27 2 6 179 37 50 6 28 40 2 X Ø 5 5 0 7 101 8 X R 4 87 ...

Page 24: ...ge R G 0 Overtemperature 80 o C G Green R Red 10 2 Connectors Connector to connect Dalton varies depending on type Dalton L00 No connections Dalton M11 8 pole M12 male plug Dalton M12 8 pole M12 male plug 5 pole M12 female receptacle for Adam Dalton M31 5 pole M12 male plug 10 3 Pins colour markings Function 8 pole Colour 5 pole Colour Dynamic input signal Adam 1 White 24 VDC 2 Brown 1 Brown Lock ...

Page 25: ...n See data for Eden1 Temperature range 10 C to 55 C Humidity range 35 85 Protection class IP67 Holding force Ball catch Locked 25 100 N 2000 N Material Dalton body brackets Lock tongue Anodized aluminium Stainless steel Resistance Stainless steel Anodized aluminium Good resistance to most acids except for hydrochloric and sulphuric acids Very good resistance against corrosion good resistance to mo...

Page 26: ...26 2TLC172165M0201 rev A www jokabsafety com ...

Page 27: ...27 www jokabsafety com 2TLC172165M0201 rev A ...

Page 28: ...or gates and openings Pluto safety PLC Light barriers for several applications Light grid protection for dangerous machinery with supervised reset and override function Access device for testing and trouble shooting Several variants for assembly in panels programming units etc Complete programme with safety relays Stable and easily assembled railing system of aluminium Quick system solutions with ...

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