Johnson JAR-5100 Service Manual Download Page 31

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“Count” value won’t increase while the seat is being adjusted

(JAR-5100)

Possible causes:

Improper operation of
the seat adjustment.

Console cable is
broken or not in good
contact with the
connector.

Console is out of
order

Magnet has fallen out.

Sensor is loosely
attached or broken.

Fix:

Slide the seat to far end of rail and slide it back
and forth several times to check if there is display
on the console

Remove the console and check if the console cable
has been connected properly.

Reconnect the cable.

Or replace it with a new one.

Console is damaged, replace it with a new one.

Check if the magnet is positioned well.

Replace the sensor or re-attach it.

2-15 Revision: 1.0 Date: 2001/06/01

Summary of Contents for JAR-5100

Page 1: ...o JPB 5100 o JPS 5100 o JAR 6000 o JPC 5100 o JPE 5100 o JAR 5100 ...

Page 2: ...ase or fell no resistance JPC B S 2 4 o Feel the resistance increase decrease or feel no resistance JPE 2 5 o Feel slipping while pedaling 2 6 o Knocking or creaking noise 2 7 o No pulse is displayed on the console Ear clip sensor 2 8 o No pulse is displayed on the console Chest belt type 2 9 o No pulse is displayed on the console Hand pulse type 2 10 o Console diagnostics mode 2 11 JAR 5100 o No ...

Page 3: ... 9 o FRONT PULLEY 3 10 o BALL BEARINGS 3 11 n JPS 5100 o POLY V BELT 430J6 3 12 o POLY V BELT 430J8 3 13 o CHAIN OR SPRING 3 14 o SENSOR 3 15 o FOOT PAD 3 16 o BALL BEARINGS 3 17 n JPE 5100 o CRANK 3 18 o PEDAL 3 19 o POLY V BELT 430J12 3 20 o POLY V BELT 430J6 3 21 o PULLEY AXLE 3 22 o AXLE 3 23 o ROLLER 3 24 o SENSOR 3 25 n JAR 5100 o CONSOLE 3 26 o CONSOLE CABLE 3 27 o SENSOR 3 28 o SEAT 3 29 o...

Page 4: ...NTENANCE CLEANING THE GROOVES 4 1 RE LUBRICATING THE CHAIN GEAR for JPS 4 2 CLEANING THE RAIL AND ROOLER JPE5100 4 3 n SECTION 5 SERVICE FORM o FIELD FAILURE REPORT 5 1 o PARTS ORDER FORM 5 2 o WARRANTY CLAIM FORM 5 3 Revision 1 0 Date 2001 06 01 ...

Page 5: ...SECTION 1 WIRING DIAGRAM Revision 1 0 Date 2001 06 01 ...

Page 6: ...JPC B 5100 CONTROL BOARD WIRING DIAGRAM Ø A1 3 pin terminal to the generator Ø A2 2 pin terminal to the electromagnet Ø A3 4 pin terminal to the console 1 1 Revision 1 0 Date 2001 06 01 ...

Page 7: ...L BOARD WIRING DIAGRAM Ø A1 3 pin terminal to the generator Ø A2 2 pin terminal to the electromagnet Ø A3 2 pin terminal to the output of the adapter Ø A4 4 pin terminal to the console 1 2 Revision 1 0 Date 2001 06 01 ...

Page 8: ...L BOARD WIRING DIAGRAM Ø A1 3 pin terminal to the electromagnet brake set Ø A2 2 pin terminal to the adapter Ø A3 3 pin terminal to the console Ø A4 grounding wire to frame A4 A1 A2 A3 1 3 Revision 1 0 Date 2001 06 01 ...

Page 9: ...CONSOLE BACKSIDE EAR CLIP SENSOR Ø A console cable MCB A4 Ø B ear clip cable Ø C console power switch 1 4 Revision 1 0 Date 2001 06 01 ...

Page 10: ...CONSOLE BACKSIDE HAND PULSE Ø A console cable MCB A4 Ø B hand pulse cable right Ø C hand pulse cable left Ø D console power switch 1 5 Revision 1 0 Date 2001 06 01 ...

Page 11: ...JPC B 5100 WIRING DIAGRAM 1 6 Revision 1 0 Date 2001 06 01 ...

Page 12: ...JPS 5100 WIRING DIAGRAM 1 7 Revision 1 0 Date 2001 06 01 ...

Page 13: ...JAR 5100 WIRING DIAGRAM 1 8 Revision 1 0 Date 2001 06 01 ...

Page 14: ...JPE 5100 WIRING DIAGRAM 1 9 Revision 1 0 Date 2001 06 01 ...

Page 15: ...SECTION 2 TROUBLESHOOTINGS Pedal speed has to be over 30 rpm for troubleshooting at anytime for JPC B 5100 Revision 1 0 Date 2001 06 01 ...

Page 16: ... 1 st and 4 th pin of the console cable is greater than 5 4 5 VDC u If it is replace the console and check again 2 Open the side covers of the bike and check if all the wire harnesses are connected properly to the terminals of the control board 3 Unplug the console cable from the control board and check if the voltage on the 1 st and 5 th 4 th for JPS JPE pin of control board is greater than 5 4 5...

Page 17: ...ole u If it is not connected well Ø Connect the terminal properly Ø If cable is damaged replace it with a new one 2 Console is damaged replace it with a new one 3 Open the side covers of the fitness then replaces the control board with a new one 4 Check if the sensor is misaligned If it is place the sensor in the correct position 5 Open the side covers of the stepper and check if the connection of...

Page 18: ...perly 2 Keypad is damaged 3 Upper board is damaged Fix 1 Remove the console cover and then check if keypad cable is connected properly to the upper board u If it has not been connected well reconnect it to the terminal and check again 2 Keypad or upper board is damaged u Replace the console 2 3 Revision 1 0 Date 2001 06 01 ...

Page 19: ...heck if the console cable has been connected properly 2 Console cable is damaged replace it with a new one 3 Remove the side covers of the fitness and check if the terminal of the control board has been connected properly Control board is damaged replace it with a new one 4 Generator is damaged replace with a new one 5 Check if the sensor is positioned correctly u Re align the sensor to the correc...

Page 20: ... wide Fix 8 Remove the console and check if the console cable has been connected properly 9 Console cable is damaged replace it with a new one 10 Remove the side covers of the fitness and check if the terminal of the control board has been connected properly Control board is damaged replace it with a new one 11 Electromagnet brake set is damaged replace it with a new one 12 1 Loosen the assembly s...

Page 21: ...ing while pedaling JPC B S E Possible causes 1 Belt tension is not enough 2 Poly v Belt is damaged Fix 1 Re adjust the belt tension 2 Replace poly v belt with a new one Adjust it 2 6 Revision 1 0 Date 2001 06 01 ...

Page 22: ...loose 2 Crank or axle is wear out 3 Belt tension is too loose or poly v belt is too dirty 4 Rail or roller is too dirty Fix 1 Re tighten it 2 Replace it with a new one 3 Re adjust the belt tension and clean the poly v belt 4 Clean the rail and roller 2 7 Revision 1 0 Date 2001 06 01 ...

Page 23: ... because of individual physical difference See Remark 1 2 Ear clip sensor is damaged Replace it with a new one 3 Console is damaged Replace it with a new one Remark1 The general operation guide of Ear Clip sensor 1 People with darker skin may have a weak response 2 People with bad blood circulation may have no response 3 Before using the ear clip sensor massage earlobe several times to circulate t...

Page 24: ...Place the chest belt in the correct position Remark 1 2 Replace the chest belt with a new one 3 Replace the console with a new one Remark 1 The correct operation of a Chest Belt 1 Moisten the electrodes that are located on both ends of the belt 2 The belt functions will most effective when placed close to the heart and to the skin 2 9 Revision 1 0 Date 2001 06 01 ...

Page 25: ...d pulse cable 2 Hand pulse cable is damaged 3 Console is damaged Procedure 1 Remove the console to check if the terminal of hand pulse cable has been connected to PCB well OR 2 Replace the hand pulse cable with a new one OR 3 Replace the console with a new one 2 10 Revision 1 0 Date 2001 06 01 ...

Page 26: ... ENTER key 2 Dot Matrix Display will be scanned slowly starting from LEDs at the leftmost column to the right 3 Each 7 segments display will be scanned one by one u If one of LEDS is not lit replace the PCB 1 Press the ENTER key 2 Dot Matrix and 7 segments will display lighted up uIf one of LEDS is not lit replace the PCB 1 Press the ENTER key 2 Dot Matrix Display will show RPM 3 RPM window will s...

Page 27: ... or decrease resistance u If there is no resistance please refer to page 2 4 page 2 5 1 Press the ENTER key 2 Dot Matrix Display will show KEY on it 3 Ready for you to enter any key of all 18 keys other than RESET now to verify the function of the key 4 The RPM window will show you a reference number accordingly while pressing a number or function key 5 TIME window will show you the programming ye...

Page 28: ...s 1 Battery is not energy enough 2 Console is damaged Fix 1 Remove the battery cover from the console then check if the battery s voltage is greater than 1 3 VDC u If it is not replace the battery and check again 2 Replace the console with a new one u 2 12 Revision 1 0 Date 2001 06 01 ...

Page 29: ...ed well 5 Sensor is damaged or loosely attached Fix 1 Slide the seat to far end of the rail and slide it back and forth several times to check if there is display on the console 2 Remove the console and check if the terminal of console cable is connected properly Ø Reconnect the cable Ø If the cable is damaged replace it with a new one 3 Console is damaged replace it with a new one 4 Re position t...

Page 30: ...t have enough voltage 2 Console is out of order Fix 1 Remove the battery cover from the console then check if the battery s voltage is greater than 1 3 voltage u If it is not enough replace the battery and check again 2 Replace the console with a new one 2 14 Revision 1 0 Date 2001 06 01 ...

Page 31: ...ensor is loosely attached or broken Fix 1 Slide the seat to far end of rail and slide it back and forth several times to check if there is display on the console 2 Remove the console and check if the console cable has been connected properly Ø Reconnect the cable Ø Or replace it with a new one 3 Console is damaged replace it with a new one 4 Check if the magnet is positioned well 5 Replace the sen...

Page 32: ...ot energy enough 2 Console is damaged Fix 1 Remove the battery cover from the console then check if the battery s voltage is greater than 1 3 VDC u If it is not replace the battery and check again 2 Replace the console with a new one 2 16 Revision 1 0 Date 2001 06 01 ...

Page 33: ...ched or broken Fix 1 Remove the console and check if the console RPM cable has been connected properly Ø Reconnect the cable Ø Or replace it with a new one 2 Console is damaged replace it with a new one 3 Replace the speed sensor or re attach it N No or rm ma al ll ly y S SP PM M W Wi in nd do ow w S Sh ho ou ul ld d B Be e S Sh ho ow we ed d S SP PM M V Va al lu ue e 2 17 Revision 1 0 Date 2001 0...

Page 34: ...cable has been connected properly Ø Reconnect the cable Ø Or replace it with a new one 2 HR receiver is damaged replace it with a new one 3 Place the chest belt in the correct position Remark 1 4 Console is damaged replace it with a new one Remark 1 The correct operation of a Chest Belt 1 Moisten the electrodes that are located on both ends of the belt The belt functions will most effective when p...

Page 35: ...SECTION 3 PARTS REPLACEMENT PROCEDURE Revision 1 0 Date 2001 06 01 ...

Page 36: ...en the screws arrow from the console using the screwdriver 2 Disconnect the console cables from the console connectors 3 Replace the console with a new one and reconnect the console cable to the connector 4 Tighten the screws that hold the console to the bracket 3 1 Revision 1 0 Date 2001 06 01 ...

Page 37: ...ver screw 4 Remove the screw A and take bracket out for JPE Remove the crank and side cover for JPC B S 5 Disconnect the console cable from the connectors and then tie the old cable to the new one with a rigid string 6 Pull the old cable from the top end until the new cable threads all the way through the support 7 Reconnect the console cables to both the console and control board 8 Tighten the sc...

Page 38: ...Coin u Adjustable wrench Procedure 1 Remove the rear see fig 1 or side cover then the crank for JPC B S 2 Disconnect all the cables from the control board 3 Replace it with a new one 4 Reconnect all the cables 5 Reverse step 1 3 to install the side cover Fig 1 Control board 3 3 Revision 1 0 Date 2001 06 01 ...

Page 39: ...Secure the tension screw and the screws holding the generator electromagnet brake set to the frame not too tight at this time so that the tension adjustment can be made 6 Install the POLY V BELT on the front and rear pulley 7 Use the wrench 11mm to adjust the belt tension by adjusting the tension screw until you can only press with your thumb the POLY V BELT down about 1 1 5cm then tighten all the...

Page 40: ...osen the crank cover with a coin and remove it 2 With the crank extractor and open end wrench loosen the screw attaching the crank to the axle 3 Using the crank extractor and open end wrench to extract the crank then replace it with a new one 4 Reverse step 1 3 to install the parts 3 5 Revision 1 0 Date 2001 06 01 ...

Page 41: ...ENT PROCEDURE JPC B Tools required u Open end wrench 15 mm Procedure 1 Using the open end wrench loosen the screws attaching the pedal to the crank 2 Replace the pedal with a new one 3 6 Revision 1 0 Date 2001 06 01 ...

Page 42: ...e screwdriver then remove the footpad guard and side cover 2 Loosen the 400 380 for JPB 5100 J6 and 500 440 for JPB 5100 J8 belts 3 Loosen the screws from the front pulley by using the hex key 4mm then remove the front pulley 4 Replace the 400 380 J6 belt with a new one 5 Tighten the screws from the front pulley by using the hex key 4mm 6 Install 400 380 J6 and 500 440 J8 belts onto the front and ...

Page 43: ...e screwdriver then remove footpad guard and side cover 2 Loosen the screws from the front pulley by using the hex key 4mm and the fit in screw of idler spring by using screwdriver The spring replacement is dangerous Take special cautions during the operation so you will not damage both you and other parts then remove the front pulley 3 Remove the 500 440 for JPB 5100 J8 belts from the pulley and r...

Page 44: ...emove the crank Refer to page 3 5 Loosen the screws from the side cover with the screwdriver then remove the footpad guard and side covers 2 Loosen the belts 500 440J8 400 380J6 from the axle 3 With the C Clip Pliers remove the C clip 4 With the wooden hammer tap the axle out 5 Replace the axle with a new one then install the c clip by using c clip pliers 6 Reverse the step 1 3 to install the part...

Page 45: ...e cover 2 Loosen the screw A and remove it for the axle pulley assembly of the new design 3 Remove the spring attaching the idler pulley to the frame first then loosen the screws attaching the bearing housing to the axle pulley assembly using the hex key 4mm The spring replacement is dangerous Take special cautions during the operation so you will not damage both you and other parts then remove th...

Page 46: ...g the c clip pliers and remove the metal pulley from the generator using the Bearing Puller 6 Remove the c clip D by using the c clip pliers and remove the idler using the Bearing Puller 7 Remove the c clip B by using the c clip pliers and remove the Bearing Housing using the Bearing Puller 8 Replace the axle pulley assembly with a new one 9 Reverse step 1 9 to install the parts 3 10 Revision 1 0 ...

Page 47: ...e cover with the screwdriver then remove footpad guard and side cover 2 Loosen the POLY V belts 500 440J8 400 380J6 and the fit in screw of idler spring The spring replacement is dangerous Take special cautions during the operation so you will not damage both you and other parts 3 Using the hex key 4mm to loosen screws holding the bearing housing to the frame 4 With the C Clip Pliers remove the C ...

Page 48: ...c with the C Clip Pliers and then remove the pulley Assembly by using the Bearing Puller u If the Ball Bearing failed replace pulley assembly 6 Remove the C clip D with the C Clip Pliers and then remove the idler Assembly by using the Bearing Puller then strike bearing out from the housing of idler assembly Replace bearing with a new one 7 Reverse step 1 7 to install the parts 3 11 Revision 1 0 Da...

Page 49: ...h the screwdriver 2 Loosen the 430J6 and 430J8 belts 3 Loosen the screws from the front pulley by using hex key 4mm 4 Replace the 430J6 belt with a new one 5 Tighten the screws from the front pulley by using the hex key 4mm 6 Install the 430J6 and 430J8 belts onto the front and rear pulleys 7 Install the side cover 3 12 Revision 1 0 Date 2001 06 01 ...

Page 50: ...m then remove the front pulley 4 Loosen the screws from the chain tension springs at the both the left and right sides The spring replacement is dangerous Take special cautions during the operation so you will not damage both you and other parts 5 Loosen the screws holding the bearing housing to the frame by using the open ended wrench and then remove the pulley with the axle 6 Replace with the ne...

Page 51: ...cedure 7 Tighten the screws holding the both end bearing housings to the frame 8 Tighten the screws in both the chain tension springs 9 Tighten the screws that hold the bearing housing to the frame 10 Install the 430J8 430J6 belts onto the front and rear pulleys 11 Install the side covers 3 13 Revision 1 0 Date 2001 06 01 ...

Page 52: ... the chain latch to separate the spring from the chain by using the C Clip Pliers then take out the spring The spring replacement is dangerous Take special cautions during the operation so you will not damage both you and other parts 5 Remove the other chain latch to separate the chain from the gear and then take out the chain 6 Replace the chain with a new one 7 Install the chain latch 8 Tighten ...

Page 53: ...ith the screwdriver 2 Disconnect the sensor cable from the control board 3 Loosen the screws holding the sensor to the frame 4 Replace the sensor with a new one 5 Tighten the screws holding the sensor to the frame 6 Reconnect the sensor cable to the control board 7 Install the side cover 3 15 Revision 1 0 Date 2001 06 01 ...

Page 54: ...ENT PROCEDURE JPS Tools required u None Procedure 1 Pull out the worn footpad slowly from one of the corners of the pad backside with one of your hands 2 Replace the pad with a new one 3 16 Revision 1 0 Date 2001 06 01 ...

Page 55: ...teeper 2 Loosen the POLY V belt 430J8 430J6 3 Using the hex key 4mm to loosen screws holding the bearing housing to the frame 4 Remove the spring hooked at the idler pulley bracket Take cautions not to damage the Generator 5 With the C Clip Pliers remove the C clip and then using the Bearing Puller remove the Bearing Housing u If the Ball Bearing failed replace it 3 17 Revision 1 0 Date 2001 06 01...

Page 56: ...ove the C clip with the C Clip Pliers and then remove the Idler Assembly by using the Bearing Puller u If the Ball Bearing failed replace it 7 With the wooden hammer tap the idler pulley assembly back to the pulley axle assembly 8 Install all C clips and ball bearings 9 Install the side covers and tighten the screws 3 17 Revision 1 0 Date 2001 06 01 ...

Page 57: ...lip pliers u Adjustable wrench 1 Remove the joint screw between handlebar and handrail links 2 Remove all of the covers 3 Remove the nut A then pull the crank and pedal set out 4 Remove the c clip B then with wooden hammer tap the crank out 5 Replace the crank with a new one 6 Reverse step 1 4 to install the parts A B Tap here 3 18 Revision 1 0 Date 2001 06 01 ...

Page 58: ...100 Tools required Procedure u Philips screwdriver u Two faced masking tape 1 Tear down the rubber footpad and clean it 2 Remove screw A then replace pedal with a new one 3 Attach the rubber footpad A 3 19 Revision 1 0 Date 2001 06 01 ...

Page 59: ...equired u Philips screwdriver u hex key 6 mm u Hexagonal socket wrench 13mm Procedure 1 Remove all covers Except the right cover 8 Loosen the 430J6 belts then replace it with a new one Install the side covers and the parts 3 20 Revision 1 0 Date 2001 06 01 ...

Page 60: ...ocket wrench 19 13mm u Puller u Adjustable wrench Procedure 1 Remove all of the covers except the left cover 2 Remove the pedal arm and crank refer to page 3 18 3 19 3 Loosen the screws then remove poly v belt and replace it with a new one 4 Reverse step 1 3 to install the parts A 3 21 Revision 1 0 Date 2001 06 01 ...

Page 61: ... 2 Remove the screw A and washer 3 Pull pulley B out then knock axle set out with the wooden hammer 4 Remove the nut C then tap the axle out 5 Replace the axle with a new one then install the c clip by using c clip pliers 6 Reverse the step 1 4 to install the parts Note To clean the bearing housing and apply adhesive on the outer race of bearing is necessary A C B 3 22 Revision 1 0 Date 2001 06 01...

Page 62: ...oosen the nut A and remove it another side is same 3 Loosen the tension adjustment screw of idler pulley then remove the poly v belt 4 Follow the procedures below to install the axle Step1 pull crank out Step2 remove the c clip Step3 tap axle assy out Step4 remove the nut then tap axle out Step5 replace the axle with a new one Step6 reverse all of the steps to install the parts A 3 23 Revision 1 0...

Page 63: ...ex key 4mm Procedure 1 Remove the all of cover 2 Move the pedal arm back then pick up it 3 Loosen the screw A holding the wheel to the frame with the hex key 4mm and then replace it with a new one 4 Reverse the steps to install the side cover A 3 24 Revision 1 0 Date 2001 06 01 ...

Page 64: ...ex key 5mm u Ratchet Box Wrench 11mm 1 Remove the rear cover 2 Disconnect the sensor cable from the control board 3 Loosen the screws that hold the sensor to the frame 4 Replace the sensor with a new one 5 Reverse the step 1 3 to install the parts Sensor 3 25 Revision 1 0 Date 2001 06 01 ...

Page 65: ...AR Tools required u none Procedure 1 Push the console forward and pull the console out and unplug the sensor cable terminal from the connector then remove the console 2 Replace console with a new one 3 26 Revision 1 0 Date 2001 06 01 ...

Page 66: ...rminal from the connector then remove the console 2 With the open end wrench loosen the nut and with the Philips screwdriver loosen the screws from the female connector 3 Unplug the console wire from the rail 4 Loosen the bolts attaching the bracket to the rail then remove the rail 5 Replace console wire with a new one 6 Reverse step 1 2 to install the parts 3 27 Revision 1 0 Date 2001 06 01 ...

Page 67: ...o the rail then remove it 3 Loosen the screws attaching the sensor to the rail then tie a new sensor to bad sensor with a rigid string 4 Loosen the nut attaching the female connector to the rail with the open end wrench Pull the old cable from the front end until the new cable threads all the way through the rail 5 Reverse step 1 5 to install the parts 3 28 Revision 1 0 Date 2001 06 01 ...

Page 68: ... wrench 13mm Procedure 1 Remove the bolt from the seat roller by using the open end wrench 13mm then remove the seat 2 Loosen the screws holding the seat to the bracket 3 Replace the seat with a new one 4 Reverse step 1 2 to install all the parts 3 29 Revision 1 0 Date 2001 06 01 ...

Page 69: ...id pad 2 Loosen the screws from the side covers and remove it 3 Remove tension springs set and loosen the screws attaching cable wheel axle to the frame then remove the axle and belt 4 Loosen the screws from the shroud cover 5 Loosen the screws attaching the hub drive train assembly to the frame then remove the axle and belt 6 Install the belts onto the pulley of hub drive train assembly and rope ...

Page 70: ... the rope and remove it 4 Replace it with a new rope first thread the rope through the guide hole of the rope wheel and tie a knot put the bracket onto the knot then tighten the screws 5 Thread the other end of the rope through the square hole of the bracket and the wheel in the handle holder cover then tie the rope to the handle bar 6 Turn forward the rope wheel until the handle touches the handl...

Page 71: ... 3 26 Loosen the screws from the side covers with the screwdriver then remove side covers 2 Loosen the belts 500 440J8 400 380J6 from the pulley 3 With the hex key loosen the screws from the tension spring set 4 Replace it with a new one then turn the set CW about 2 5 3 turns 5 Reverse the step 1 3 to install the parts 3 32 Revision 1 0 Date 2001 06 01 ...

Page 72: ...SECTION 4 PREMENTIVE MAINTENANCE Revision 1 0 Date 2001 06 01 ...

Page 73: ...s will be generated during operation Procedure 1 Remove the Poly V belts and check the grooves of the belt for dirt or dust and clean it if any 2 Check the grooves in the pulley for dirt or dust and clean it if any 3 Check the grooves in the roller pulley for dirt or dust and clean it if any 4 1 Revision 1 0 Date 2001 06 01 ...

Page 74: ...emove the side covers of the stepper 2 Add some lubricating oil to the chains 3 Add some lubricating oil to the gears 4 Start to step the machine repeating several times to allow the lubricating oil to be fully mixed with the chains and gears 4 2 Revision 1 0 Date 2001 06 01 ...

Page 75: ...NING THE RAIL AND ROLLER JPE5100 Frequency Procedure Every 1 2 months For club Every 6 months For home 1 Remove the roller plate cover 2 Clean the rail and roller Clean here 4 3 Revision 1 0 Date 2001 06 01 ...

Page 76: ...SECTION 5 SERVICE FORM Revision 1 0 Date 2001 06 01 ...

Page 77: ...uct Serial number Failure Symptom Pls refer to the service manual for the symptom of failure Cause of Failure Parts Replaced Suggestions to prevent Failure When parts needed please fill out a Parts Order Form as detailed as possible Date Place Prepared By Company Stamp 5 1 Revision 1 0 Date 2001 06 01 ...

Page 78: ...ddress FCA FOB Warranty Yes No Product Serial number Product Drawing Part Number Part Name Qty Remark Please refer to the spare part kit for all the information that are to be filled out above Date Place Signature Company Stamp 5 2 Revision 1 0 Date 2001 06 01 ...

Page 79: ...Warranty Claim Form Claim no Dealer Name Page of Pages MODEL SERIAL NUMBER DESCRIPTION OF DEFECT PARTS QTY AUTHORIZED BY 5 3 Revision 1 0 Date 2001 06 01 ...

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