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Service instructions    
(see page 42-43)

Never start a frozen pump. Even if it is 

drained it might contain a small amount of 

frozen water that locks the rotor.

change of Switch (pos A)

.  Remove the screws (8) and then    

 

remove the complete switch  

 

 

including diaphragm (9).

.  Remove the cables (30 and 3) from  

 

the motor cable and power source.

3.  Take the new switch and attach the   

 

cables to motor and power source.

4.  Locate the new diaphragm (9) and  

 

then the new complete switch.

change of diaphragm kit (pos B)

.  Remove the screws (8) with a  

 

Torx #0 tool (a standard Phillips    

 

type screw #0 tool). (Pos 8 screws  

 

should be fitted to the through holes  

 

which can be seen on the backside of  

 

the   motor end bell).

.  Separate the pump assembly from    

 

motor.

3.  Remove the  screws (7) with a Torx  

 

#0 tool (a standard Phillips type    

 

screw #0 tool). 

.

4.  Hold the black pumpbody (4)  

 

 

towards the ground. Carefully  

 

 

remove the diaphragm kit (B) from   

 

pump body (4). Ensuring that pos   

 

0-4 still remains together with    

 

pump body (4).

5.  Locate the diaphragm kit into pump  

 

body (4) incl pos 0-4 and mount  

 

the five short screws (17) into the    

 

threaded holes in the motor flange.

6.  Mount the complete pumphead kit    

 

onto the motor coupling flange  

 

 

taking notice to fit the slot in cam (5)  

 

in right position against motor shaft  

 

and the three slots on motor end    

 

bell.

7.  Assemble the remaining long screws  

 

(8) which will hold the motor/pump  

 

unit together. (pos 8 screws should  

 

be fitted to the through holes that    

 

can be seen on the backside of the    

 

motor end bell).

change of complete Pump kit (pos c)

.  Remove the screws (8) and then    

 

remove complete switch including    

 

diaphragm (9).

.  Remove the cables pos (30 and 3)   

 

from the motor cable and power    

 

source.

3.  Remove the screws (8) with a Torx  

 

#0 tool (a standard Phillips type    

 

screw #0 tool). (pos 8 screws has a

 

through hole on the backside of the   

 

motor end bell).

4.  Separate the pump assembly from    

 

the motor.

5.  Mount the complete pumphead kit    

 

onto the motor coupling flange  

 

 

taking notice to fit the slot in cam    

 

(5) in right position against motor    

 

shaft and the three slots on the  

 

 

motor end bell.

6.  Assemble the long screws (8) which  

 

will hold the motor/pump unit  

 

 

together. (pos 8 screws should be    

 

fitted to the through holes that can    

 

be seen on the backside of the motor  

 

end bell).

7.  Locate the diaphragm (9) and then  

 

the complete switch.

enGLISH

.  Open all spray nozzles/taps.

3.  Run pump until remaining water is   

 

expelled.

4.  Disconnect inlet and outlet tubes.

5.  Run pump briefly to confirm that    

 

water has been expelled.

6.  Spray nozzles/taps shall remain  

 

 

open and pump fittings shall  

 

 

remain disconnected until tempe-

 

ratures are above freezing

 

Accessories

See page 44

Summary of Contents for AQUA JET WD 3.4

Page 1: ... Instruction Manual AQUA JET Wash Down Systems WD 3 4 12 24 V DC WD 5 0 12 24 V DC IB 203 04 0606 ...

Page 2: ...re the integrated pressure switch automatically turns the pump back on Due to their durable construction and thoughtful design the WD 3 4 and the WD 5 0 pumps will provide many years of ser vice Important The pressure setting of this pump is made at the factory Warranty invalidated by pressure switch inter ference Wash Down Systems 3 4 and 5 0 mounted to DC motor 12 24 V Technical description Body...

Page 3: ...installed in line before the pump intake to prevent debris from entering pump and inter fering with proper functioning of valves Electrical installation The pump must be installed according to ISO 10133 Small craft Electrical system Ex tra low voltage DC installation for continuous current Note The fuse must be ignition protected The motor is equipped with built in thermal protection to prevent th...

Page 4: ...4 V 2 5 mm2 14 AWG 3 9 17 6 4 mm2 12 AWG 6 2 28 2 6 mm2 10 AWG 9 3 42 3 10 mm2 6 AWG 15 5 16 mm2 4 AWG 24 8 The wire length is the total distance from the battery to the pump and back to the battery It is recommended to use a relay with a light wire from main cable to switch to shorten the main leaders Self priming Pump is self priming up to 2 5 m 8 2 ft for WD 3 4 and 3 m 9 8 ft for WD 5 0 Intake...

Page 5: ...ot in cam 5 in right position against motor shaft and the three slots on motor end bell 7 Assemble the remaining long screws 18 which will hold the motor pump unit together pos 18 screws should be fitted to the through holes that can be seen on the backside of the motor end bell Change of complete Pump kit pos C 1 Remove the screws 28 and then remove complete switch including diaphragm 19 2 Remove...

Page 6: ...verheated let it cool down prior to restart 1 1 2 Check battery power supply main switch and wiring 1 1 3 Change pressure switch 1 1 4 Change pump 1 1 5 Thaw pump and system and check for damage The pump motor is liable to damage when a frozen pump is started 2 1 1 Fill up tank 2 1 2 Carefully flush pump with tap water at nominal pump flow Note Flush in nominal flow direction 2 1 3 Replace diaphra...

Page 7: ...nd weights Abmessungen und Gewichte Vikt 2 kg Weight 2 kg 2 20 lbs Gewicht 2 kg Poids 2 kg Peso 2 kg Dim mm inches Dimensions et poids Dimensiones y pesos Dimensioni e peso 67 2 638 63 5 2 5 239 9 409 209 8 228 123 4 842 72 2 835 108 4 252 ...

Page 8: ... BSP Conexi ones x 2 3 4 hose 1 2 BSP Raccordi x 2 3 4 hose 1 2 BSP Låsring Fitting Retainer Sicherungsring Clips Retén Anello di fermo 2 15 a C A Liste des pièces Lista de piezas Elenco delle parti B 16 15 b Part No Pump Type A B C 15 a 15 b 2 16 GHT 10 13251 01 03 WD 3 4 12V BSP 09 46781 02 09 46779 01 09 46782 03 09 46783 09 46784 09 46780 09 46956 10 13251 02 04 WD 3 4 24V BSP 09 46781 02 09 4...

Page 9: ...42 V Pos A 19 31 29 30 31 28 27 25 13 14 15 16 17 18 19 20 21 22 23 24 26 10 11 12 ...

Page 10: ...43 Pos C 4 18 except 15 Pos B 4 9 V V 1 4 5 6 7 8 9 2 3 ...

Page 11: ... Built in KlickTiteTM 1x 1 2 barb 3 8 BSP 1x 3 4 barb 1 2 BSP 09 24653 02 40 Built in KlickTiteTM 1x 1 2 barb 3 8 NPT 1x 3 4 barb 1 2 NPT 09 24653 03 40 Built in KlickTiteTM Bulk pack w o connectors PUMProtectorTM Universal Strainer Part No Mesh KlickTiteTM Connector 09 24652 01 40 2x 1 2 barb 3 8 BSP 2x 3 4 barb 1 2 BSP 09 24652 02 40 2x 1 2 barb 3 8 NPT 2x 3 4 barb 1 2 NPT 09 24652 03 20 2x 1 2 ...

Page 12: ...45 Hålschema 1 1 Hole layout 1 1 Lochschablone 1 1 Schéma de perçage 1 1 Croquis agujeros 1 1 Schema per l esecuzione dei fori 1 1 63 5 mm 2 500 inch 108 mm 4 250 inch ...

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