Johnson Controls YORK HYP1100A Operation Manual Download Page 1

Page: 1 / 24

1100 HP – 50/60 HZ, 380-415 VAC (371-06172-XXX)

1300 HP – 60 HZ, 460 VAC (371-06172-XXX)

MODELS HYP1100A, HYP1300A

LIQUID COOLED OPTISPEED™

COMPRESSOR SPEED DRIVE

OPERATION MANUAL

Supersedes: 160.00-O10 (217)

Form 160.00-O10 (820)

Issue Date:

August 24, 2020

Summary of Contents for YORK HYP1100A

Page 1: ...415 VAC 371 06172 XXX 1300 HP 60 HZ 460 VAC 371 06172 XXX MODELS HYP1100A HYP1300A LIQUID COOLED OPTISPEED COMPRESSOR SPEED DRIVE OPERATION MANUAL Supersedes 160 00 O10 217 Form 160 00 O10 820 Issue...

Page 2: ...this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in que...

Page 3: ...g and operating service personnel should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chill...

Page 4: ...173 Retrofit Package YK Filter Model HYP1100RKC30B 50A 371 06172 175 Retrofit Package YK Filter Model 1100 HP 400 VAC HYP1100RKC30B 42A 371 06172 185 Retrofit Package YK Filter Model HYP1100RKC30B 50...

Page 5: ...Demand Distortion 16 VSD Input Current Overload 16 VSD Input DCCT Offset Lockout 16 VSD Inverter Program Fault 16 VSD Line Voltage Phase Rotation 16 VSD Logic Board Hardware 16 VSD Logic Board Plug 1...

Page 6: ...B Input Gate Driver 21 VSD Phase C Input Gate Driver 21 VSD Phase A Motor Gate Driver 21 VSD Phase B Motor Gate Driver 21 VSD Phase C Motor Gate Driver 21 VSD Precharge Low DC Bus Voltage 1 21 VSD Pre...

Page 7: ...power devices required for one phase of input and output In other words the rectifier and inverter are integrated into one power unit This design has 2 methods of detecting a ground fault The circuit...

Page 8: ...COMPRESSOR DRIVE DETAILS The 1300 HP drive contains 3 power assemblies Each power assembly contains 2 capacitors with the rectifier of the left side of the power assembly and the inverter on the righ...

Page 9: ...OSCD to provide input current limit ground fault detection and information for the harmonic current filtering The bus voltage is moni tored to verify that bus voltage is present The line volt age is...

Page 10: ...SSUE DATE 8 24 2020 SECTION 1 GENERAL INFORMATION Figure 1 HYP1100A HYP1300A HP COMPLETE DRIVE CABINET Cooling Coil Supply Contactor Fan Assembly A Phase Power Assembly B Phase Power Assembly BUS Stru...

Page 11: ...RMATION FORM 160 00 O10 ISSUE DATE 8 24 2020 1 Figure 2 LEFT SIDE OF HYP1100A HYP1300A HP DRIVE CABINET Voltage Transient Board Line Voltage Isolation Board Drive Logic Board Cooling Fans Cooling Coil...

Page 12: ...JOHNSON CONTROLS 12 FORM 160 00 O10 ISSUE DATE 8 24 2020 SECTION 1 GENERAL INFORMATION Figure 3 RIGHT SIDE OF HYP1100A HYP1300A HP DRIVE CABINET Inlet Coolant Hose Step Down Transformers LD21854...

Page 13: ...JOHNSON CONTROLS 13 SECTION 1 GENERAL INFORMATION FORM 160 00 O10 ISSUE DATE 8 24 2020 1 Figure 4 DRIVE LOGIC BOARD LD16293 Figure 5 RECTIFIER SIDE OF THE POWER UNIT HYP1100A AND HYP1300A LD16292...

Page 14: ...ogether through a ModBus communication link Data such as output currents baseplate temperatures and input voltage are communicated from the OSCD to the microboard for display through the ModBus commun...

Page 15: ...pre charge to start The unit s fan s and water pump s shall remain energized during this wait time The VSD shall allow up to three consecutive pre regulation related faults i e VSD DC BUS PRE REGULAT...

Page 16: ...he input current overload value must be greater than the shutdown value for 10 continuous seconds for this shutdown to occur DRIVE MODEL INPUT CURRENT OVERLOAD MAXIMUM SHUTDOWN VALUE 1100 1300 1305 Am...

Page 17: ...unt of current is flowing to the motor If at the end of the 1 5 second time a minimum of 25 amps peak is not detected then this shutdown is generated VSD PHASE B MOTOR DCCT See VSD PHASE A MOTOR DCCT...

Page 18: ...JOHNSON CONTROLS 18 FORM 160 00 O10 ISSUE DATE 8 24 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 19: ...ltage exceeds the value for the given model of drive then this shutdown will occur Typically this shutdown will occur when there is a sudden change in the input voltage due to storms utility power pro...

Page 20: ...this fault There are several causes for an unsuccessful initialization as follows Serial data communications must be established Refer to VSD Serial Communications fault If communications between the...

Page 21: ...message preceding VSD PHASE A INPUT GATE DRIVER The gate driver board for the input rectifier monitors the power supplies within the gate driver circuit and verifies that the input rectifier can be p...

Page 22: ...IVE This shutdown is generated when the VSD logic board has not received a valid communications packet from the control center for 10 consecutive seconds VSD SHUTDOWN REQUESTING FAULT DATA The VSD has...

Page 23: ...tice we have no objections as long as the OSCD is properly grounded Can I apply an OptiSpeed Compressor Drive to a generator Yes the OSCD can be applied to a generator No modi fications are required f...

Page 24: ...ennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2020 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 00 O10 820 Issue Date Augus...