Johnson Controls VPCS SERIES Engineering Manual Download

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FORM 145.18-EG2 (317)

ENGINEERING GUIDE

VERTICAL STACKED

WATER SOURCE HEAT PUMPS

PREMIUM EFFICIENCY

VPCS SERIES • 16 EER

Summary of Contents for VPCS SERIES

Page 1: ...FORM 145 18 EG2 317 ENGINEERING GUIDE VERTICAL STACKED WATER SOURCE HEAT PUMPS PREMIUM EFFICIENCY VPCS SERIES 16 EER ...

Page 2: ...4 ROUND W MOTORIZED DAMPER RIGHT TOP OA ENTRY 4 ROUND RIGHT TOP OA ENTRY 4 ROUND W MOTORIZED DAMPER 88 Cabinet A G L R W 80 Cabinet B H M T X 88 Cabinet w 2 Stand C J N U Y 80 Cabinet w 2 Stand E 1 3 5 7 80 Cabinet w 4 Stand D K P V Z 80 Cabinet w 8 Stand F 2 4 6 8 RISER ARRANGEMENT 1 Right Hand Risers 2 Left Hand Risers 3 Back Risers 4 R Hand Risers With Cover 5 L Hand Risers With Cover 6 Back Ri...

Page 3: ...ff Valve N V Only available with single riser cabinet VPT MISC OPTIONS 0 NPSH Water Connection C JIC Water Connection S Quiet Chassis B Quiet Chassis w JIC Water Connection WATERSIDE OPTIONS C Standard Water Coil N Cupro Nickel Water Coil AIRSIDE OPTIONS A Standard Airside Coil C Dipped Electrofin Coating AUTO FLOW REGULATOR 0 No Flow Control Valve B 1 5 USGPM C 2 0 USGPM D 2 5 USGPM E 3 0 USGPM F...

Page 4: ...AND OPTIONAL FEATURES 7 PHYSICAL DATA 10 AHRI ISO 13256 1 PERFORMANCE DATA 11 PERFORMANCE DATA EC MOTOR 12 PERFORMANCE DATA 19 RISER SELECTION AND DATA 20 BLOWER PERFORMANCE 21 ELECTRICAL DATA 22 DIMENSIONAL DATA 23 HOSE KITS NPSH WATER CONNECTION 31 HOSE KITS JIC WATER CONNECTION 32 DISCHARGE CONFIGURATIONS 33 WIRING DIAGRAM 36 SPECIFICATIONS 37 ...

Page 5: ...complete with supply return drain risers is installed during the intermediate phase of building construction The cabi net is framed in and covered with drywall as part of the interior wall structure The finished equipment installation is hidden from view blending with the decor of the room Access to the mechanical components of the unit can be made entirely through the front return air panel The p...

Page 6: ...e grille optional opposed blade damper 3 Sight sound discharge baffles on all horizontal openings 4 Type M copper risers optional Type L 5 Non fused electrical disconnect 6 EC motor 7 Stainless steel braided hoses 8 Copper tube aluminum fin refrigerant to air coil optional dipped electrofin coated coil 9 MERV 4 throw away filter optional MERV 8 10 Microprocessor control box 11 ASHRAE 62 1 complian...

Page 7: ...ound baffles Air to Refrigerant Coils R 410A direct expansion air coil 3 8 O D seamless copper tubes High efficiency aluminum fin surface for optimizing heat transfer pressure drop and carryover Easily removable for service Water to Refrigerant Coils Coaxial heat exchanger with convoluted inner tube design Capable of operation with an entering fluid temperature range of 20 F to 110 F Riser connect...

Page 8: ...ons Single point power connection OPTIONAL FEATURES Construction Master Slave arrangements 1 MERV 8 filter Decorator Front Panel Quarter turn or key lock Supply Air Double deflection discharge grille Opposed blade damper Outside Air 4 round connection on top left right of cabinet Motorized damper Drain Pans Stainless steel construction Fan Assemblies High static EC motors Electrical Non fused disc...

Page 9: ...ble Fan speed control ADA height thermostat mounting Communicating thermostat options Risers Type M or L copper with swaged connections to 3 diameters and closed cell insulation Type M copper condensate riser Riser extensions Riser cover Ship in advance risers Standard and Optional Features Cont d ...

Page 10: ...x7T 9x7T 10x7T 9x8 9x8 Motor Hp 0 33 0 33 0 33 0 33 0 33 0 50 0 50 FILTER QUANTITY SIZE IN 1 14x25x1 1 14x25x1 1 16x30x1 1 16x30x1 1 20x30x1 1 20x30x1 1 20x30x1 FLEXIBLE HOSE SIZE 1 2 1 2 1 2 1 2 3 4 3 4 3 4 CONDENSATE CONNECTION SIZE 7 8 ID 7 8 ID 7 8 ID 7 8 ID 7 8 ID 7 8 ID 7 8 ID CABINET WEIGHT LB 2 145 145 145 145 175 175 175 CHASSIS WEIGHT LB 104 110 117 137 156 165 172 NOTES 1 Nominal Capaci...

Page 11: ...16 4 16 900 5 1 17 100 23 5 14 000 4 6 15 500 18 5 10 600 3 6 18 5 700 750 18 400 16 0 21 400 5 6 21 600 24 4 17 800 4 7 19 000 18 0 13 700 3 7 24 6 2 850 950 24 300 16 0 28 900 5 7 27 000 24 8 23 800 4 9 25 300 18 5 18 600 4 0 30 7 5 1075 1075 30 100 16 6 34 000 5 6 34 200 24 4 27 900 4 8 31 300 18 5 21 800 3 8 36 9 1100 1250 36 300 15 3 44 000 5 1 40 800 23 2 35 900 4 4 37 400 17 0 27 800 3 6 NO...

Page 12: ... 0 79 0 54 12 3 19 9 12 9 0 67 10 9 97 9 5 6 3 2 4 6 10 6 10 8 8 4 0 78 0 53 12 3 20 4 13 4 0 68 11 4 99 0 5 8 80 1 6 1 5 3 6 10 1 8 2 0 81 0 63 11 9 16 1 13 8 0 69 11 7 99 9 5 9 2 4 2 7 6 3 10 2 8 3 0 81 0 61 12 0 16 8 14 5 0 70 12 4 101 6 6 1 3 2 4 4 10 1 10 3 8 2 0 80 0 60 12 0 17 2 15 0 0 72 12 9 102 8 6 2 90 1 6 1 5 3 4 9 6 8 0 0 84 0 70 11 7 13 7 15 3 0 72 13 1 103 4 6 2 2 4 2 6 6 0 9 7 8 0 ...

Page 13: ...4 14 9 20 4 15 1 0 77 12 8 95 9 5 7 3 8 6 0 13 8 13 1 10 1 0 77 0 63 14 9 20 9 15 6 0 77 13 3 97 0 5 9 80 1 9 1 4 3 2 12 3 9 6 0 78 0 74 14 6 16 6 16 2 0 78 13 8 97 9 6 1 2 8 3 4 7 7 12 5 9 7 0 78 0 72 14 6 17 4 17 0 0 79 14 7 99 5 6 3 3 8 5 8 13 3 12 6 9 8 0 78 0 71 14 7 17 8 17 8 0 80 15 4 100 9 6 5 90 1 9 1 2 2 7 11 8 9 4 0 80 0 83 14 3 14 1 18 1 0 81 15 7 101 6 6 6 2 8 3 1 7 2 11 9 9 4 0 79 0 ...

Page 14: ...1 98 9 5 5 5 0 9 0 20 8 15 7 12 8 0 82 0 74 17 8 21 2 17 4 0 90 14 6 100 0 5 6 80 2 5 2 6 6 0 14 8 12 5 0 84 0 89 17 5 16 7 18 0 0 91 15 2 101 4 5 8 3 8 5 3 12 2 15 0 12 6 0 84 0 86 17 6 17 4 18 8 0 92 16 0 102 6 6 0 5 0 8 5 19 6 15 1 12 6 0 84 0 85 17 6 17 8 19 4 0 93 16 6 103 4 6 1 90 2 5 2 4 5 6 14 2 12 2 0 86 1 00 17 2 14 2 19 9 0 93 17 0 105 1 6 3 3 8 5 0 11 4 14 3 12 3 0 86 0 97 17 3 14 7 20...

Page 15: ...8 22 4 22 0 1 09 18 8 97 1 5 9 6 8 18 3 42 3 20 3 16 5 0 81 0 89 22 9 22 9 22 8 1 10 19 5 98 1 6 1 80 3 4 3 7 8 4 19 3 16 1 0 83 1 04 22 4 18 6 23 7 1 10 20 4 99 3 6 3 5 0 10 5 24 2 19 4 16 1 0 83 1 03 22 4 18 8 24 8 1 11 21 5 100 8 6 5 6 8 17 4 40 2 19 5 16 2 0 83 1 02 22 5 19 2 25 7 1 12 22 4 102 0 6 7 90 3 4 3 5 8 0 18 5 15 7 0 85 1 18 22 0 15 7 26 4 1 12 23 0 102 9 6 9 5 0 9 9 22 9 18 6 15 6 0...

Page 16: ...9 4 1 45 25 1 96 6 5 9 8 2 9 3 21 3 26 6 19 7 0 74 1 20 30 1 22 2 30 4 1 45 26 1 97 6 6 1 80 4 1 2 7 6 2 25 2 19 1 0 76 1 42 29 4 17 7 31 4 1 46 27 0 98 6 6 3 6 2 5 4 12 6 25 4 19 1 0 75 1 37 29 5 18 6 33 1 1 47 28 8 100 3 6 6 8 2 8 7 20 0 25 6 19 2 0 75 1 35 29 6 18 9 34 4 1 48 30 0 101 5 6 8 90 4 1 2 3 5 4 24 1 18 5 0 77 1 61 29 0 15 0 35 1 1 49 30 6 102 2 6 9 6 2 5 1 11 7 24 4 18 8 0 77 1 55 29...

Page 17: ...7 20 0 34 2 1 84 28 6 97 5 5 5 7 5 7 0 16 1 32 2 23 5 0 73 1 55 36 8 20 7 35 3 1 85 29 6 98 4 5 6 80 3 8 3 5 8 1 30 1 22 6 0 75 1 89 35 9 16 0 36 6 1 87 30 9 99 5 5 7 5 7 5 1 11 8 30 7 23 1 0 75 1 79 36 2 17 2 38 4 1 90 32 6 101 1 5 9 7 5 6 6 15 2 31 0 22 9 0 74 1 74 36 3 17 8 39 7 1 92 33 8 102 2 6 1 90 3 8 3 3 7 6 28 9 22 2 0 77 2 12 35 4 13 6 40 7 1 93 34 8 103 0 6 2 5 7 4 9 11 2 29 5 22 7 0 77...

Page 18: ...42 8 2 40 35 6 99 7 5 2 9 0 8 1 18 7 39 5 28 1 0 71 1 96 45 3 20 2 44 2 2 42 37 0 100 8 5 4 80 4 5 2 1 4 9 37 4 27 3 0 73 2 30 44 3 16 3 45 5 2 43 38 1 101 7 5 5 6 8 4 8 11 1 37 8 27 2 0 72 2 22 44 5 17 0 47 7 2 46 40 3 103 4 5 7 9 0 7 4 17 0 38 1 27 4 0 72 2 18 44 6 17 5 49 4 2 48 41 9 104 6 5 8 90 4 5 1 9 4 4 35 8 26 5 0 74 2 57 43 6 14 0 50 2 2 49 42 7 105 2 5 9 6 8 4 4 10 0 36 3 26 5 0 73 2 48...

Page 19: ...059 0 949 80 0 950 0 896 0 979 0 961 0 960 1 039 0 958 85 0 966 0 923 0 983 0 971 0 970 1 023 0 969 90 0 977 0 948 0 989 0 981 0 979 1 015 0 979 95 0 989 0 974 0 995 0 990 0 989 1 007 0 989 100 1 000 1 000 1 000 1 000 1 000 1 000 1 000 105 1 008 1 025 1 006 1 010 1 009 0 994 1 010 110 1 018 1 048 1 013 1 017 1 019 0 992 1 018 115 1 026 1 070 1 019 1 026 1 029 0 991 1 028 Table 13 COOLING PERFORMAN...

Page 20: ...uilding Risers are available in Type M or Type L copper varying diameters from 3 4 to 3 and with either 1 2 or 3 4 thick closed cell foam insulation Condensate risers are available in Type M copper varying diameters from 3 4 to 1 1 4 and with 3 8 thick closed cell foam insulation RISER EXPANSION Generally in medium to high rise buildings allowance must be made for pipe expansion Model VPCS vertica...

Page 21: ...10 495 480 HIGH 3 730 720 710 695 680 670 660 640 625 600 580 555 530 LOW HIGH 4 680 665 650 635 620 610 595 570 565 545 530 510 490 HIGH 5 790 775 760 745 730 715 700 675 650 625 600 570 540 24 OPTIONAL FAN ONLY N A 1 850 950 660 620 590 565 540 510 480 460 440 420 LOW LOW 2 800 785 770 750 730 710 690 670 650 625 600 HIGH 3 880 865 850 835 820 810 795 780 770 750 730 LOW HIGH 4 920 900 880 870 8...

Page 22: ... 0 0 33 2 0 8 88 15 18 208 230 1 60 1 9 0 47 5 0 33 2 0 13 25 20 24 208 230 1 60 1 10 9 62 9 0 33 2 0 15 63 25 30 208 230 1 60 1 13 5 72 5 0 50 2 4 19 28 30 36 208 230 1 60 1 15 4 83 9 0 50 2 4 21 65 35 Table 17 OPTIONAL WATER CIRCULATING PUMP UNIT SIZE PUMP SUPPLY VOLTAGE HP FLA 09 12 L0410 208 230 1 60 1 40 0 36 15 18 L0515 208 230 1 60 1 25 0 46 24 36 L1121 208 230 1 60 1 8 0 73 When optional p...

Page 23: ...A 2 R R R S S S D D D BACK TOP VIEW FRONT R RETURN RISER S SUPPLY RISER D DRAIN RISER LEFT OPTIONAL RISER COVER SHOWN RIGHT 13 1 4 4 5 16 80 or 88 7 8 OD CONTROL ENTRANCE 53 75 50 6 A 12 50 LEFT VIEW TOP SUPPLY OPENING OPT FRONT SUPPLY OPENING OPT OPT 24V MOLEX CONNECTION FOR SURFACE MOUNT REMOTE MOUNT THERMOSTAT ELECTRICAL BOX AIR FILTER C B CHASSIS SERVICE PANEL FRONT VIEW SWITCH PLATE 7 8 OD PO...

Page 24: ...FORM 145 18 EG2 317 24 JOHNSON CONTROLS Dimensional Data Cont d NOTES 1 Riser shut off valve is measured from base of cabinet and does not include stand height LD19330 ...

Page 25: ...OLEX CONNECTION OPT 875 OD POWER ENTRANCE 875 OD CONTROL ENTRANCE RISER OPENING ALL 3 SIDES 36 61 875 3 25 4 FRESH AIR INTAKE C TOP SUPPLY OPT 4 25 B A C A CABINET DIMENSIONS MODEL A B C SIZE 1 09 20 12 12 SIZE 2 12 15 18 20 14 12 SIZE 3 24 30 36 24 18 16 1 Optional Fresh Air option comes with 4 1 4 R A flange 2 Optional front supply opening comes with 4 1 4 duct flange 3 All other openings come w...

Page 26: ...flush mounted acoustic panel must be centered vertically and horizontally over the Return Air opening of the cabinet Supply air duct collar extensions may be required to prevent short cycling LD19319a 0 28 1 92 B C 56 75 A D 52 50 Mounting Holes x 6 54 50 54 3 4 ROUGH IN WALL OPENING 50 25 Magnetic Catches x 2 1 2 Insulation ALL DIMENSIONS ARE IN INCHES RA PANEL CABINET SIZE A B C D ROUGH IN WIDTH...

Page 27: ... Appliance White Inside panel lined with 1 2 acoustical insulation Hinged panel complete with magnetic latches Panel comes either Left or Right hand opening 1 2 Insulation 1 25 Thermostat mounting location Cut out for routing ADA thermostat harness LEFT HAND OPENING SHOWN 1 50 LD19320 ...

Page 28: ...SLEEVE WIDTH C R A PANEL OPENING D ROUGH IN WIDTH E UNIT WIDTH F UNIT DEPTH G NO OA OPTION G OA OPTION 09 12 15 18 25 3 4 19 19 1 4 23 3 4 1 8 20 20 23 1 4 MIN 23 1 2 MAX 27 1 4 MIN 27 1 2 MAX 24 30 36 29 3 4 23 23 1 4 27 3 4 1 8 24 24 27 1 4 MIN 27 1 2 MAX 31 1 4 MIN 31 1 2 MAX All dimensions are in inches ...

Page 29: ... DUCT FLANGE TO 1 2 DRYWALL FACE FACTORY SUPPLIED 1 DUCT FLANGE OPTIONAL FRAMING STUDS FOR SUPPLY OPENING DETAIL A UNIT SIZE A SUPPLY GRILLE NOMINAL WIDTH B GRILLE WIDTH C GRILLE FLANGE WIDTH D ROUGH IN WIDTH E UNIT WIDTH 09 12 15 18 X B X 0 5 C X 1 75 23 3 4 1 8 20 24 30 36 X B X 0 5 C X 1 75 27 3 4 1 8 24 All dimensions are in inches and typical for JCI supplied grilles only Check dimensions for...

Page 30: ...rywall installation 5 Top opening size does not change When combined with any other discharge arrangement shall be included in determining horizontal opening grille size 6 Openings marked Not Available result in face velocities outside the recommended 300 500 FPM range 7 Hi Static Blower option is not recommended or single horizontal discharge openings with unit mounted supply grille Table 19 UNIT...

Page 31: ...FORM 145 18 EG2 317 JOHNSON CONTROLS 31 Hose Kits NPSH Water Connection LD18126 LD18127 ...

Page 32: ...FORM 145 18 EG2 317 32 JOHNSON CONTROLS Hose Kits JIC Water Connection LD19518 LD19519 ...

Page 33: ...FRONT BACK TOP ONLY 3 WAY FIELD CUT 2 3 WAY DISCHARGE ARRANGEMENT IS NOT RECOMMENDED FOR UNIT SIZES 009 012 NOTES 3 SINGLE DISCHARGE OPENING EXCEPT TOP DISCHARGE IS NOT RECOMMENDED FOR UNIT SIZES 030 036 1 RETURN AIR OPENING SIDE IS DEFINED AS FRONT OF UNIT CHASSIS AND CONTROL SERVICE ACCESS FRONT LEFT BACK LEFT BACK FRONT BACK FRONT LEFT TOP FRONT TOP LEFT TOP BACK TOP FRONT LEFT TOP BACK LEFT TO...

Page 34: ...ACK TOP FRONT RIGHT TOP BACK RIGHT TOP FRONT BACK TOP ONLY 3 WAY FIELD CUT 2 3 WAY DISCHARGE ARRANGEMENT IS NOT RECOMMENDED FOR UNIT SIZES 009 012 NOTES 3 SINGLE DISCHARGE OPENING EXCEPT TOP DISCHARGE IS NOT RECOMMENDED FOR UNIT SIZES 030 036 1 RETURN AIR OPENING SIDE IS DEFINED AS FRONT OF UNIT CHASSIS AND CONTROL SERVICE ACCESS FRONT TOP FRONT RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA Dischar...

Page 35: ...FORM 145 18 EG2 317 JOHNSON CONTROLS 35 REAR RISER ...

Page 36: ...FORM 145 18 EG2 317 36 JOHNSON CONTROLS Wiring Diagram ...

Page 37: ...trap is factory connected to the condensate riser The removable fan and motor assembly is suspended horizontally from an 18 gauge blower mounting deck which creates an insulated discharge plenum in the upper section of the cabinet Supply air openings are factory cut according to customer specifications A noise attenuating insulated privacy air baffle is provided for horizontal supply air open ings...

Page 38: ... removable heat pump chassis assembly includes an air to refrigerant coil a water to refrigerant coil a condensate collection drain pan and features a high efficiency rotary or scroll compressor The chassis base is fabricated from heavy gauge galvanized steel 14 Ga A metal enclosure isolates the compressor from the moving air stream in the lower fan compartment The compressor enclosure is insulate...

Page 39: ...g optional 60 psi close off rated valve is available The actuator is of a slow closing design to eliminate hydraulic shock Optional 3 way water control valve A factory installed 3 way motorized valve is wired in parallel with the compressor control circuit to shut off water flow to the unit when the compressor is off This feature allows loop water to circulate back to return column riser when unit...

Page 40: ...board is specifically designed for water source heat pump operation The control system interfaces with a conventional type thermostat Unit shall incorporate a lockout circuit that provides reset capability at the space thermostat base unit or by interrupting service power should any of the following standard safety devices trip and shut off the compressor Loss of charge Low pressure switch High pr...

Page 41: ...moving the inner service panel Optional MERV 8 Filters FIELD INSTALLED ACCESSORIES Acoustic Return Air Panel The flush mounted return air panel is designed to minimize line of sight noise transmis sion The panel assembly is fabricated from heavy gauge steel An insulated hinged cen ter section allows convenient user access to the unit control panel and filter The perimeter frame of the panel is mou...

Page 42: ...C3xx1 00 000 and TEC3xx3 00 000 Models Single or two stage control Full line of remote TE 6300 series temperature sensors T701 Series Thermostat Included features for the T701 series thermostats are Includes Model T701DFN 1 Non Programmable and Model T701DFP 1 7 Day Programmable Auto staging fan speed control Three speed fan control Remote sensor ready Dry contact equipped Backlit display Electric...

Page 43: ...g and cooling Passcode security for screen lock and setpoint limits Programmable fan Outdoor sensor ready Multi lingual display options provide a user interface in English French and Spanish Weather forecast display capable Home away feature Local equipment runtime trending provides easy access to energy usage in formation shows how much energy was used to heat and or cool over a 7 day period SD m...

Page 44: ...Printed on recycled paper Form 145 18 EG2 317 Supercedes 145 18 EG2 715 2017 Johnson Controls P O Box 423 Milwaukee WI 53201 Printed in USA www johnsoncontrols com Issued on 3 15 2017 ...

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