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Johnson Controls Unitary Products

035-22285-002-B-0914

ACCESSORY KIT INSTALLATION MANUAL

 IGNITION CONTROL P/N  S1-33103010000

FOR MODELS:  ALL SINGLE-STAGE 115VAC MODELS WITH HOT SURFACE IGNITION (HSI)

GENERAL INFORMATION

This part is a direct replacement for part numbers 
S1-03109167000, S1-03101933000, S1-03101267000,
S1-03101267001, S1-03100662000, S1-03101250000,
S1-03101266000, S1-03101284000, S1-03101973000
and S1-03101972000, 265901, 265902, & 539617.

Figure 1 shows the basic board layout and Figure 2 shows the general
component and safety circuit connections (Refer to the electrical wire
diagram for the furnace being serviced for circuit connections specific to
that model). 

KIT S1-33103010000 INCLUDES

1.

Ignition control board P/N S1-03103010000

2.

Accessory Kit Installation Manual P/N 035-22285-002

INSTALLATION

The required number of steps to remove the failed ignition control and
install the new ignition control will vary depending on the furnace model.
However the wire connections will remain the same.

Some models (certain upflow 90% models) will require that the sheet
metal control box be replaced. The existing door switch and transformer
will be re-used.

Some models (BGU Series) will require that new holes be drilled in the
existing control box and that the transformer be relocated.

Some models will need new mounting holes to be drilled in the existing
panel. Use the drill template on the last page of these instructions as a
guide.

REMOVAL OF FAILED IGNITION CONTROL

1.

Turn off electrical power.

2.

Remove furnace blower access panel.

3.

Remove electrical box cover, if required.

4.

Label all wires prior to disconnection.

5.

Disconnect all wires to failed ignition control.

6.

Remove screws or pegs fastening ignition control to electrical
panel.

7.

Fasten hole template, included with this installation instruction, to
electrical panel and drill new mounting holes. (If required).

FIGURE 1: 

Furnace Control Board

PARK

PARK

HI COOL

HEAT

EAC-H

L1

XFMR

NEUTRALS

HUM

TWIN

60

90

120

180

BLOWER

OFF

DELA

Y

Y/Y2

W

R

G

C

Y1

LO COOL

CONT

FA

N

SPEED

LO COOL

HEA

T

HI COOL

FAN OFF

ADJUSTMENT

JUMPER

CONTINUOUS

FAN SPEED

JUMPER

A0233-001

LED

Disconnect electrical power to the furnace before installing this con-
trol. Failure to cut power could result in an electrical shock or equip-
ment damage.

Label all wires prior to disconnection when servicing controls. Wiring
errors can cause improper and dangerous furnace operation. Verify
proper operation after servicing.

If power is applied and 9 red flashes immediately occur, check for
correct transformer phasing. Refer to the description for the 9 RED
FLASHES
 of the LED indicator on page 3.

All wiring must be in accordance with both the National Electric
Code, latest edition, and all local electrical codes.

NOTICE

Summary of Contents for S1-33103010000

Page 1: ...sformer be relocated Some models will need new mounting holes to be drilled in the existing panel Use the drill template on the last page of these instructions as a guide REMOVAL OF FAILED IGNITION CONTROL 1 Turn off electrical power 2 Remove furnace blower access panel 3 Remove electrical box cover if required 4 Label all wires prior to disconnection 5 Disconnect all wires to failed ignition cont...

Page 2: ...d the number of times equal to the code For example six flashes on will equal a number 6 fault code Each separate flash code sequence will be separated by a 2 second off period SLOW GREEN FLASH Normal operation SLOW AMBER FLASH Normal operation with call for heat RAPID RED FLASH Twinning error incorrect 24V phasing Check twinning wiring RAPID AMBER FLASH Flame sense current is below 1 5 microamps ...

Page 3: ...10 RED FLASHES Indicates flame sensed with no call for heat Check gas valve gas valve wiring and proper grounding 11 RED FLASHES This indicates that a primary or auxiliary limit switch has opened its normally closed contacts and has remained open for more than five minutes This condition is usually caused by a failed blower motor or blower wheel Cycle power 24 VAC to the control to reset the hard ...

Page 4: ... notice Published in U S A 035 22285 002 B 0914 Copyright 2014 by Johnson Controls Inc All rights reserved Supersedes 035 22285 002 A 0912 York International Corp 5005 York Drive Norman OK 73069 FIGURE 3 Hole Template A0235 001 ...

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