FRICK
®
QUANTUM
™
HD VILTER
®
RETROFIT
INSTALLATION INSTRUCTIONS
090.040-I02 (AUG 2014)
page 5
The main power wiring to the
QUANTUM
™
HD
panel (line and
neutral) must be 10 AWG. A separate ground wire is also
required for each
QUANTUM
™
HD
panel and must also be at
least a number 10 insulated copper wire.
16.
Connect the remaining control wires between the starter
and the control panel, as shown on the drawings that come
with the
QUANTUM
™
HD
and or the compressor motor starter
diagrams and the panel wiring diagrams. These control wires
are typically:
A.
Compressor start
(18)
B.
Compressor auxiliary
(20)
C.
Current transformer
(3 & 4)
D.
Oil pump start (if required)
(8)
E.
Oil pump auxiliary (if required)
(19)
17.
Connect the remaining package control wires, including
options, to the control panel, as shown on the panel wiring
diagrams provided with the
QUANTUM
™
HD
for Vilter
®
retrofit.
18.
Before applying power to the
QUANTUM
™
HD
control
panel, make the following checks:
A.
Check each terminal for loose connections or damage
to the circuit boards or cables.
B.
Check for wire clippings or metal drill filings on the
circuit board or in the panel. Clean the
QUANTUM
™
HD
control panel thoroughly before applying the control
power.
19.
Make sure that the circuit breakers (CB1 and CB2) in
the
QUANTUM
™
HD
control panel are in the "OFF" position.
Engage the electrical disconnect at the compressor starter.
20.
Using a DIGITAL VOLTMETER, verify the AC line voltage in
the
QUANTUM
™
HD
control panel. The AC line voltage should
be between 100 VAC and 125 VAC or 185 VAC to 254 VAC.
21.
Check for AC volts (in millivolts) between AC neutral (2)
and AC ground (GND). If the millivolt reading is greater than
500 millivolts, pull the electrical disconnect at the motor
starter and reverify ground and neutral circuits.
22.
If all is ok, turn circuit breakers CB1 and CB2 to the "ON"
position.
23. pOWER SUppLY CALIBRATION
QUANTUM™ - There are three separate power supplies
in the
QUANTUM™ HD
, and are designated from left to
right as +5 VDC, +12 VDC and +24VDC.
Adjustment
Potentiometer
Access
DC
+
+
–
–
G N L
G N L
120 or 240 VAC
Each power supply (5, 12, & 24 vdc) is labeled with the part
number and acceptable voltage output range.
The voltages for the 5, 12, & 24 vdc supplies are as follows:
• 5 vdc range = 5.10 - 5.20 vdc
• 12 vdc range = 12.10 - 12.20 vdc
• 24 vdc range = 24.2 -24.5 vdc
The power supplies accept both 120 or 220 VAC
(input range = 100 - 240 VAC)
24.
At this point, the operating display on the controller
should be seen.
Log in to the controller using a default login code. The default
login codes for all access levels can be changed as part of
the configuration process.
Quantum™ HD Default Login Access Levels
Basic = 1
Operation = 2
Service = 3
25.
Refer to the Operation manual (090.040-O) to ensure that
all setpoints have been properly entered. The main configu-
ration items for the Vilter
®
single screw are Package Type,
Package Duty, Oil Pump Type, Refrigerant and Drive Type.
Go to Menu > Configuration > Package to select Package
Type, Package Duty, Refrigerant and Drive Type.
Select the Oil Pump/Lubrication tab to select the oil pump
type. The default oil pump selection is Full Time. If the pump
operation is part time or on demand, select Demand. When
Demand is selected, additional setpoints used to run the
Vilter
®
lubrication logic are added to that page. While these
are adjustable it should not be necessary to do so.
26.
Before calibrating the analog devices (sensors), check the
configuration of all utilized analog devices to ensure they are
configured correctly with regard to sensor output and sensor
range. The analog board in the
QUANTUM
™
HD
provides 24
vdc excitation for the sensors.
Sensor default configuration is as follows for the following
sensors. Any additional sensors will also need checked for
proper configuration.
pressure Transducers
Location
Sensor Output
Sensor Range
Suction
1-5 vdc
0 to 200 PSIA
Oil, Oil Filter &
Discharge
1-5 vdc
0 to 500 PSIA
Temperature probes
Location
Sensor Output
Sensor Range
Suction, Oil, Separator
& Discharge
ICTD (integrated
circuit temperature
device)
-459.3 to 463.1°F
(not adjustable)
Capacity Slide, Volume Slide & Motor Amps
Location
Sensor Output
Sensor Range
Capacity Slide
0-5 vdc
0 to 100%
Volume Slide
0-5 vdc
1.2 to 7.0 Vi
Motor Amps
CT (0-5 amp secondary)
*0 to 100 amps
*Note: The CT Range is dependent upon the primary value of the CT ratio.
If the CT is a 500:5 the range would be 0 to 500.
