Johnson Controls BUQ024 Installation Manual Download Page 4

527929-BIM-F-0911

4

Johnson Controls Unitary Products

Location

Use the following guidelines to select a suitable location for 
these units.

1.

Unit is designed for outdoor installation only.

2.

Condenser must have an unlimited supply of air. Where a 
choice of location is possible, position unit on either north 
or east side of building.

3.

For ground level installation, a level pad or slab should be 
used. The thickness and size of the pad or slab used 
should meet local codes and unit weight. Do not tie the 
slab to the building foundation.

4.

For roof top installation, be sure the structure can support 
the weight of the unit plus any field installed components. 
Unit must be installed on a level roof curb or appropriate 
angle iron frame providing adequate support under the 
compressor/condenser section.

5.

Maintain level tolerance of unit to 1/8” maximum.

Clearances

All units require certain clearances for proper operation and 
service. Refer to Table 4 for the clearances required for 
construction, servicing and proper unit operation.

Rigging And Handling

Exercise care when moving the unit. Do not remove any 
packaging until the unit is near the place of installation. Rig the 
unit by attaching chain or cable slings to the lifting holes 
provided in the base rails. Spreader bars, whose length 
exceeds the largest dimension across the unit, 

MUST

 be used 

across the top of the unit.

Units may be moved or lifted with a forklift. Slotted openings in 
the base rails are provided for this purpose.

Figure 2: Unit 4 Point Load Weight

Do not permit overhanging structures or shrubs to 
obstruct condenser air discharge outlet, combustion air 
inlet or vent outlets.

If a unit is to be installed on a roof curb other than a UP 
roof curb, gasketing must be applied to all surfaces that 
come in contact with the unit underside.

Before lifting, make sure the unit weight is distributed 
equally on the rigging cables so it will lift evenly.

All panels must be secured in place when the unit is 
lifted.

The condenser coils should be protected from rigging 
cable damage with plywood or other suitable material.

X

CENTER OF 

GRAVITY

49-1/8

FRONT

OF 

UNIT

Y

47-1/4

"D"

"C"

"B"

"A"

Size

(Tons)

Weight (lbs.)

Center of Gravity

4 Point Load Location (lbs.)

Shipping Operating

X

Y

A

B

C

D

024

(2.0)

360

355

22.25

25

96

84

81

93

030

(2.5)

380

375

22.25

25

102

89

86

98

036

(3.0)

405

400

22.25

25

109

95

92

105

042

(3.5)

425

420

22.25

25

114

100

96

110

048

(4.0)

445

440

22.25

25

120

104

101

115

060

(5.0)

495

490

22.25

26

137

122

109

122

Summary of Contents for BUQ024

Page 1: ...y assembled heat pumps designed for outdoor installation on a roof top or a slab Field installed electric heater accessories are available to provide supplemental electric heat combined with electric...

Page 2: ...to building electrical and mechanical codes Before performing service or maintenance operations on unit turn off main power switch to unit Electrical shock could cause personal injury Improper install...

Page 3: ...ondenser Fan Motor Highly Efficient Enhanced Copper Tube Aluminum Fin Indoor Coil Highly Efficient Enhanced Copper Tube Aluminum Fin Outdoor Coil Decorative Protective Coil Guard ECM Direct Drive Blow...

Page 4: ...the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreader bars whose length exceeds the largest dimension across the unit MUST...

Page 5: ...SIDE RETURN AIR OPENING SIDE SUPPLY AIR OPENING LOW VOLTAGE CONN 7 8 DIA KNOCKOUT HIGH VOLTAGE CONN 1 31 32 DIA KNOCKOUT HIGH VOLTAGE CONN 7 8 DIA KNOCKOUT A 3 3 4 1 1 2 2 1 2 2 3 8 4 1 2 49 1 8 28 1...

Page 6: ...T 26 3 4 CONDENSATE DRAIN 3 4 NPTF LOW VOLTAGE CONN 7 8 DIA KNOCKOUT HIGH VOLTAGE CONN 1 31 32 x 7 8 KNOCKOUT 22 1 2 43 1 2 40 1 2 4 14 1 2 28 3 8 14 1 2 BACK 3 3 8 SIDE RETURN AIR OPENING 14 1 2 4 1...

Page 7: ...bottom supply and return air duct openings Roof Curb On applications when a roof curb is used the unit must be positioned on the curb so the front of the unit is tight against the curb Filters Single...

Page 8: ...and or local ordinances The unit must be electrically grounded in accordance with local codes or in their absence with the N E C C E C Voltage tolerances which must be maintained at the compressor te...

Page 9: ...or all field installed 24 volt wire Only required on units with supplemental electric heat PROGRAMMABLE THERMOSTAT ONLY THERMOSTAT CFM CONTROL BOARD TERMINAL STRIP 24 VOLT TRANSFORMER NOTE HEAT ANTICI...

Page 10: ...NE04501006 7 5 10 2 36 1 41 7 45 1 52 1 50 60 2NE04501506 11 3 15 2 54 2 62 5 67 7 78 1 70 80 208 230 3 60 10 4 73 16 2 6 6 8 None 22 4 30 2NH04501025 7 5 10 1 20 8 24 1 48 5 52 5 50 60 2NH04501525 11...

Page 11: ...4 47 4 54 5 ARI net capacity Mbh 23 28 6 35 2 42 46 5 54 0 EER 12 0 12 0 12 0 12 0 12 0 12 0 SEER 14 0 14 0 14 0 14 0 14 0 14 0 Nominal CFM 800 1050 1100 1400 1400 1500 System power KW 1 9 2 4 2 9 3...

Page 12: ...p Prop Prop Prop Drive type Direct Direct Direct Direct Direct Direct Quantity of motors 1 1 1 1 1 1 Motor HP each 1 3 1 3 1 3 1 3 1 3 1 2 No speeds 1 1 1 1 1 1 RPM 1100 1100 1100 1100 1100 1100 Nomin...

Page 13: ...880 121 140 160 181 Y1 W1 COOL C HEAT D 900 127 146 167 188 Y1 W1 COOL D HEAT A 800 99 118 137 157 Y1 W1 COOL D HEAT B 720 80 98 117 135 Y1 W1 COOL D HEAT C 880 121 140 160 181 Y1 W1 COOL D HEAT D 90...

Page 14: ...High Y1 O COOL A 1400 350 398 445 491 535 579 624 670 714 Y1 O COOL B 1300 301 347 392 437 479 522 568 616 662 Y1 O COOL C 1500 399 449 498 546 591 636 680 725 767 Y1 O COOL D 1600 448 500 551 600 647...

Page 15: ...48 060 5 0 Cool High Y1 O COOL A 1500 387 420 453 487 520 554 587 621 654 Y1 O COOL B 1600 486 520 553 587 620 654 687 721 754 Y1 O COOL C 1800 667 700 733 766 800 833 867 900 934 Y1 O COOL D 2000 857...

Page 16: ...140 160 181 Y1 W1 COOL C HEAT D 900 127 146 167 188 Y1 W1 COOL D HEAT A 800 99 118 137 157 Y1 W1 COOL D HEAT B 720 80 98 117 135 Y1 W1 COOL D HEAT C 880 121 140 160 181 Y1 W1 COOL D HEAT D 900 127 146...

Page 17: ...igh Y1 O COOL A 1400 350 398 445 491 535 579 624 670 714 Y1 O COOL B 1300 301 347 392 437 479 522 568 616 662 Y1 O COOL C 1500 399 449 498 546 591 636 680 725 767 Y1 O COOL D 1600 448 500 551 600 647...

Page 18: ...8 060 5 0 Cool High Y1 O COOL A 1500 387 420 453 487 520 554 587 621 654 Y1 O COOL B 1600 486 520 553 587 620 654 687 721 754 Y1 O COOL C 1800 667 700 733 766 800 833 867 900 934 Y1 O COOL D 2000 857...

Page 19: ...0 700 0 01 0 00 0 02 0 03 800 0 01 0 01 0 02 0 03 900 0 01 0 01 0 02 0 04 1000 0 02 0 01 0 02 0 04 1100 0 03 0 01 0 03 0 05 1200 0 04 0 02 0 03 0 06 1300 0 04 0 03 0 03 0 07 1400 0 04 0 04 0 03 0 08...

Page 20: ...ashes once for every 100 CFM i e 12 flashes 1200 CFM Table 10 Electric Heat Minimum Supply Air Size Tons Voltage Minimum Supply Air CFM Heater kW 3 8 5 0 5 6 7 5 7 5 10 0 11 3 15 0 15 0 20 0 18 8 25 0...

Page 21: ...supplied to the compressor and outdoor fan motor and the reversing valve switches to the cooling position When the fan switch on the thermostat is in the AUTO position the indoor blower motor is ener...

Page 22: ...e unit is so equipped For trouble shooting purposes the defrost cycle can be manually initiated by shorting the TEST pins together for 5 seconds Defrost will terminate normally during the TEST mode De...

Page 23: ...ON HEATER BANK 2 ELEC HEAT 10 SEC DELAY ON HEATER BANK 3 ELEC HEAT 20 SEC DELAY ON OFF HEATER BANK 3 ELEC HEAT INSTANT OFF HEATER BANK 2 ELEC HEAT 1 2 SEC DELAY OFF HEATER BANK 1 ELEC HEAT 1 SEC DELA...

Page 24: ...ELAY DETERMINED BY DELAY JUMPER SETTING G W ON BLOWER INSTANT ON HEATER BANK 1 2 3 ELEC HEAT INSTANT ON HEATER BANK 4 5 6 ELEC HEAT 10 SEC DELAY ON OFF HEATER BANK 4 5 6 ELEC HEAT INSTANT OFF HEATER B...

Page 25: ...suitable means If water is used to clean the coil be sure that the power to the unit is shut off prior to cleaning Troubleshooting Prior to any of the following maintenance procedures shut off all po...

Page 26: ...527929 BIM F 0911 26 Johnson Controls Unitary Products Wiring Diagrams Typical BUQ024 060 Heat Pump 208 230 1 60 volt Wiring Diagram...

Page 27: ...527929 BIM F 0911 Johnson Controls Unitary Products 27 Typical BUQ030 060 Heat Pump 230 3 60 volt Wiring Diagram...

Page 28: ...527929 BIM F 0911 28 Johnson Controls Unitary Products Typical BUQ030 060 Heat Pump 460 3 60 volt Wiring Diagram...

Page 29: ...arging cylinders and recovery equipment must be dedicated for use on R 410A systems only Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must hav...

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