Johnson Controls AV Series Installation Manual Download Page 13

536636-UIM-A-1209

Johnson Controls Unitary Products

13

SECTION VIII: AIRFLOW AND COMFORT 

SETTING SELECTION

AIRFLOW SELECTION

The airflow and comfort setting selection jumpers must be set properly
at the time of installation for proper system operation. Place jumpers in
the proper locations based on the information shown in Table 16 and
Figure 10. 
Inputs to air handler control board are passed to the motor which deter-
mines the target CFM to be delivered. The following inputs will produce
the CFM per the appropriate table and selected tap settings.

NOTE: 

Incorrect airflow and comfort settings may result in decreased

system efficiency and performance.

These variable speed air handlers are designed to deliver constant air-
flow (CFM) regardless of the external static pressure (ESP) in the duct-
work. Therefore, if too many supply registers are closed, a filter
becomes clogged, or there is a restriction in the ductwork, the motor will
automatically operate at a higher speed to compensate for the higher
ESP. This may result in a higher operating sound level.

To Set Cooling Airflow:

Refer to the outdoor unit technical guide for the recommended airflow
with the matching evaporator coil. Refer to Table 16 for the possible
high speed cooling and heat pump airflow selections.

Find the recommended system airflow in Table 16 for the installed air
handler model.

Select the COOL airflow you need from Table 16. Set the COOL and
ADJUST Jumpers on the control as indicated in Table 16.

To Set Heat Pump Airflow:

The heat pump airflow setting is the same as the cooling airflow setting.
No additional airflow setting is required. However, you must set the
MODE jumper to the HP position for proper system operation (See Fig-
ure 5).

To Set Electric W1 Heat Airflow:

The blower speed required for 1st stage electric heat is different than
cooling. Refer to Table 16 for the possible CFM selections. Refer to
Table10 for the minimum required airflow for the electric heater
installed. Find the desired airflow in Table 16 for low heat. Set the HEAT
jumper on the control as indicated in Table 16.

To Set W2 Electric Heat Airflow:

Airflow for any W2 input, which is for Stages 2 & 3 of electric heat, is the
indicated CFM for high heat tap selection on Table 16.

Fan Only CFM:

When the connection is made from "R" to "G", the fan only mode is acti-
vated. In this mode, the airflow will depend on the position of the CONT
Fan jumper. In the “H” position, the blower will deliver 85-90% of full
capacity.  In the “M” position, the blower will deliver 60-65% of full
capacity.  In the “L” position, the blower will deliver 30-35% of full capac-
ity.

Blower Ramp-Up /Ramp-Down:

To minimize the sound made by the blower when it speeds up or slows
down, the blower will slowly ramp up or down from one speed to
another.  Changes in blower speed during A/C or heat pump heating
can take up to 30 seconds.  Changes in blower speed during electric
strip heating can take up to 15 seconds.

COMFORT SETTINGS

Normal

The normal setting provides a ramp-up from zero airflow to full capacity
and a ramp-down from full capacity back to zero airflow. 

Humid

The humid setting is best-suited for installations where the humidity is
frequently very high during cooling season, such as in the southern part
of the country. On a call for cooling, the blower will ramp up to 50% of
full capacity and will stay there for two minutes, then will ramp up to
82% of full capacity and will stay there for five minutes, and then will
ramp up to full capacity, where it will stay until the wall thermostat is sat-
isfied. 

Dry

The dry setting is best suited to parts of the country where excessive
humidity is not generally a problem, where the summer months are usu-
ally dry. On a call for cooling the motor will ramp up to full capacity and
will stay there until the thermostat is satisfied. At the end of the cooling
cycle, the blower will ramp down to 50% of full capacity where it will stay
for 60 seconds. Then it will ramp down to zero. 

Temperate

The temperate setting is best suited for most of the country, where nei-
ther excessive humidity nor extremely dry conditions are the norm. On
a call for cooling, the motor will ramp up to 63% of full capacity and will
stay there for 90 seconds, then will ramp up to full capacity. At the end
of the cooling cycle, the motor will ramp down to 63% of full capacity
and will stay there for 30 seconds, then will ramp down to zero. 

DO NOT change the ADJUST tap position on the control as this will
change your cooling airflow previously selected.

TABLE 6: 

Comfort Setting Selection

DELAY TAP 

COMFORT SETTING

A

Normal

B

Humid

C

Dry

D

Temperate

Summary of Contents for AV Series

Page 1: ...flow or horizontal application These versatile models may be used for cooling or heat pump operation with or without electric heat A BRAND LABEL available from Distribution may be applied to the center of the blower access panel on AVG models The unit can be positioned for bottom return air in the upflow position top return air in the downflow position and right or left return in the hor izontal p...

Page 2: ...ier s agent should be made in writing Also before installation the unit should be checked for screws or bolts which may have loosened in transit There are no shipping or spacer brackets which need to be removed Also check to be sure all accessories such as heater kits suspension kits and coils are available Installation of these accessories or field conversion of the unit should be accomplished be...

Page 3: ...panel cladding This label should be applied after the air handler is placed in its proper orientation so the label is right side up When an evaporator coil is installed in an attic or above a finished ceiling an auxiliary drain pan should be provided under the coil as is specified by most local building codes In severe high humidity high temperature indoor unit environments an accessory insulation...

Page 4: ...ladding must be removed to gain access to the sheet metal cover plate Some local codes may require that the circuit breaker remain visible If so do not re install circuit breaker cover cladding NOTICE FIGURE 3 Dimensions Duct Connection Dimensions 10 3 8 F CIRCUIT BREAKER PANEL BOTTOM INLET DIMENSIONS DRAIN PAN CONNECTIONS FOR HORIZONTAL APPLICATIONS BLOWER COMPARTMENT REFRIGERANT CONNECTIONS DRAI...

Page 5: ...ng the heating season or through an uncooled space during the cooling season The use of a vapor barrier is recommended to prevent absorp tion of moisture from the surrounding air into the insulation The supply air duct should be properly sized by use of a transition to match unit opening All ducts should be suspended using flexible hang ers and never fastened directly to the structure This unit is...

Page 6: ...ion WW XX 24B 20 46 36C 24 52 AV 48D 60D 28 57 FIGURE 7 Typical Horizontal Installation FIGURE 8 TXV WW XX SUSPENSION SUPPORT LOCATIONS FOR HORIZONTAL APPLICATIONS 2 1 1 2 MIN 1 1 2 x 1 1 2 Angle Recommended length 26 minimum with 2 clearance on both sides of Air Handler MIN 3 8 THREADED ROD YY VAPOR LINE THERMAL EXPANSION VALVE BULB Required insulation not shown for clarity THERMAL EXPANSION VALV...

Page 7: ... required for listed combination of Air Handler and Heater Kit For Upflow Downflow and Horizontal right hand applications the kits can be installed without modification Field modification is required for Horizontal left hand airflow application only Follow instructions with heater for modification NOTE If a heat kit with a circuit breaker is installed in the air handler the circuit breaker cover c...

Page 8: ...d FIGURE 10 Air Handler Control Board Communications Connections SPARE JUMPER HEAT ENABLE JUMPER HUMIDIFIER OUT PUT EAC OUTPUT THERMOSTAT CONNECTIONS CONTINUOUS FAN JUMPER BLOWER SPEED JUMPERS HUMIDSTAT JUMPER AC HP JUMPER All wiring must comply with local and national electrical code requirements Read and heed all unit caution labels It is possible to vary the amount of electric heat turned on du...

Page 9: ...ve humidistat jumper on air handler control board 3 For heat pump applications set MODE jumper on air handler control board to the HP position 4 To change quantity of heat during HP defrost cycle reverse connections at W1 and W2 on air handler control board FIGURE 11 Cooling Models with and without Electric Heat Wiring Air Handler Control Wiring Typical A C Cooling only Applications THERMOSTAT AIR...

Page 10: ...ng as short as possible inside the control box To further minimize air leakage seal the wiring entry point at the outside of the unit The field wiring is to be connected at the screw terminals of the control board Refer to Figures 11 or 12 The low voltage connections may be connected to the screw terminals or the quick connect terminals The screw terminals and the quick con nect terminals are phys...

Page 11: ...OUT The HUM OUT output can be used to drive an external relay or solenoid 24 VAC coil to control a humidifier The output is energized when the HUM input is energized the HUM STAT is in the YES position and the control has a thermostat call for heating heat pump or electric heat EAC The EAC output can be used to drive an external relay 24 VAC coil to control an electronic air cleaner The output is ...

Page 12: ...f the limit switch closes and re opens during the one hour soft lockout period the control will enter a hard lockout condition and continue to indicate a fault code 5 If the limit switch opens twice when no call for electric heat is present fault code 2 the control will enter a hard lockout condition If the limit switch opens multiple times soon after a soft lockout reset fault code 6 the control ...

Page 13: ... CFM for high heat tap selection on Table 16 Fan Only CFM When the connection is made from R to G the fan only mode is acti vated In this mode the airflow will depend on the position of the CONT Fan jumper In the H position the blower will deliver 85 90 of full capacity In the M position the blower will deliver 60 65 of full capacity In the L position the blower will deliver 30 35 of full capac it...

Page 14: ...0506 0 5 Heat D 3 6 4 8 12 3 16 4 3 6 4 8 3 6 4 8 3 6 4 8 4HK 6500806 0 5 Heat C 5 6 7 5 19 2 25 6 2 8 3 75 5 6 7 5 5 6 7 5 4HK 6501006 0 5 Heat B 7 2 9 6 24 6 32 8 3 6 4 8 7 2 9 6 7 2 9 6 4HK165N1506 0 5 Heat A 10 8 14 4 36 9 49 1 3 6 4 8 7 2 9 6 10 8 14 4 36C 4HK 6500506 0 5 Heat C 3 6 4 8 12 3 16 4 3 6 4 8 3 6 4 8 3 6 4 8 4HK 6500806 0 5 Heat C 5 6 7 5 19 2 25 6 2 8 3 75 5 6 7 5 5 6 7 5 4HK 650...

Page 15: ... 53 08 58 75 60 60 6 6 4HK16501506 60 0 74 75 83 75 90 90 3 3 4HK16501806 73 3 89 19 100 38 90 110 3 2 4HK16502006 80 0 96 42 108 75 100 125 3 1 4HK16502506 100 0 118 08 133 75 125 150 1 1 0 1 O C P Over Current Protection device must be HACR type Circuit Breaker or Time Delay fuse TABLE 12 Electrical Data For Multi Source Power Supply Copper Wire 208 230 1 60 Models Heater Models Min Circuit Ampa...

Page 16: ... See conversion Table 10 TABLE 14 Electrical Data For Single Source Power Supply Copper Wire 208 230 3 60 Models Heat Kit Three Phase Heater Amps 240V Field Wiring Min Circuit Ampacity Max O C P 1 Amps Type 75 C Wire Size AWG 208V 230V 208V 230V 208V 230V 24B 4HK06501025 23 1 28 5 32 4 30 35 10 8 36C 4HK06501025 23 1 30 4 34 3 30 35 10 8 4HK06501525 34 7 42 9 48 8 45 50 8 8 48D 4HK06501025 23 1 31...

Page 17: ...88 828 1387 908 30 8 23 4 39 3 25 7 A Any 954 714 1228 804 27 0 20 2 34 8 22 8 B Any 829 614 1151 756 23 5 17 4 32 6 21 4 C Any 678 523 923 609 19 2 14 8 26 1 17 2 D 48D 60D 48D 60D JUMPER SETTINGS High Low High Low High Low High Low HEAT Tap ADJ Tap 2111 1417 2363 1488 59 8 40 1 66 9 42 1 A Any 1858 1252 2174 1252 52 6 35 4 61 5 35 4 B Any 1480 985 1868 1061 41 9 27 9 52 9 30 0 C Any 1250 840 138...

Page 18: ...mix one part CalClean to seven parts water Allow solution to remain on coil for 30 minutes before rinsing with clean water Solution should not be permitted to come in contact with painted surfaces LUBRICATION The bearings of the blower motor are permanently lubricated CONDENSATE DRAINS During the cooling season check the condensate drain lines to be sure that condensate is flowing from the primary...

Page 19: ...536636 UIM A 1209 Johnson Controls Unitary Products 19 NOTES ...

Page 20: ...change without notice Published in U S A 536636 UIM A 1209 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 282849 UIM E 0309 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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