689670-BIM-A-0311
52
Johnson Controls Unitary Products
8.
If 24 volts is present at the UCB Y1 terminal, the
compressor may be out due to an open high-pressure
switch, low-pressure switch, or freezestat. Check for 24
volts at the HPS1, LPS1, and FS1 terminals of the UCB. If
a switch has opened, there should be a voltage potential
between the UCB terminals, e.g. if LPS1 has opened, there
will be a 24-volt potential between the LPS1 terminals.
9.
If 24 volts is present at the UCB Y1 terminal and none of
the protection switches have opened, the UCB may have
locked out the compressor for repeat trips. The UCB
should be flashing an alarm code. If not, press and release
the ALARMS button on the UCB. The UCB will flash the
last five alarms on the LED. If the compressor is locked
out, cancel any call for cooling. This will reset any
compressor lock outs.
NOTE:
While the above step will reset any lockouts, the
compressor may be held off for the ASCD. See the next
step.
10. If 24 volts is present at the UCB Y1 terminal and none of
the switches are open and the compressor is not locked
out, the UCB may have the compressor in an ASCD.
Check the LED for an indication of an ASCD cycle. The
ASCD should time out within 5 minutes. Press and release
the TEST button to reset all ASCDs.
11. If 24 volts is present at the UCB Y1 terminal and the
compressor is not out due to a protective switch trip, repeat
trip lock out, or ASCD, the economizer terminals of the
UCB may be improperly wired. Check for 24 volts at the Y1
“OUT” terminal of the UCB. If 24 volts is present, trace the
wiring from Y1 “OUT” for incorrect wiring. If 24 volts is not
present at the Y1 “OUT” terminal, the UCB must be
replaced.
12.
For units without economizers
: If 24 volts is present at the
Y1 OUT terminal, check for 24 volts at the Y1 “ECON”
terminal. If 24 volts is not present, check for loose wiring
from the Y1 “OUT” terminal to the Mate-N-Lock plug, the
jumper in the Mate-N-Lock plug, and in the wiring from the
Mate-N-Lock plug to the Y1 “ECON” terminal.
13.
For units with economizers
: If 24 volts is present at the Y1
“OUT” terminal, check for 24 volts at the Y1 “ECON”
terminal. If 24 volts is not present, check for loose wiring
from the Y1 “OUT” terminal to the Mate-N-Lock plug, a
poor connection between the UCB and economizer Mate-
N-Lock plugs, loose wiring from the Mate-N-Lock plug to
the economizer, back to the Mate-N-Lock plug, and from
the Mate-N-Lock plug to the Y1 “ECON” terminal. If nothing
is found, the economizer actuator may have faulted and is
failing to return the 24-volt “call” to the Y1 “ECON” terminal
even though the economizer is not providing free cooling.
To test, disconnect the Mate-N-Locks and jumper between
the WHITE and YELLOW wires of the UCB’s Mate-N-Lock
plug. If the compressor energizes, there is a fault in the
economizer wiring or actuator.
14. The UCB can be programmed to lock out compressor
operation during free cooling and in low ambient
conditions. These options are not enabled by default. Local
distributors can test the UCB for this programming.
For units with factory installed economizers, the UCB is
programmed to lock out compressor operation when the
LAS set point is reached.
For units without factory installed or with field installed
economizers, the UCB allows compressor operation all the
time. This programming can be checked or changed by the
local distributor.
15. If none of the above correct the error, replace the UCB.
Gas Heat Troubleshooting Guide
On calls for heating, the draft motor operates and the furnace
lights but the supply air blower motor does not energize after a
short delay (the room thermostat fan switch is in “AUTO”
position).
1.
Place the thermostat fan switch in the “ON” position. If the
supply air blower motor energizes, go to Step 9.
2.
If the supply air blower motor does not energize when the
fan switch is set to “ON,” check that line voltage is being
supplied to the contacts of the M3 contactor, and that the
Troubleshooting of components may require opening
the electrical control box with the power connected to
the unit.
Use extreme care when working with live
circuits!
Check the unit nameplate for the correct line
voltage and set the voltmeter to the correct range before
making any connections with line terminals.
When not necessary, shut off all electric power to the
unit prior to any of the following maintenance
procedures so as to prevent personal injury.
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and
dangerous operation, which could cause injury to person
and/or damage unit components. Verify proper
operation after servicing.
The furnace may shut down on a high temperature
condition during the procedure. If this occurs, the UCB
energize the supply air blower motor until the high
temperature limit has reset. Caution should be used at
all times as the supply air blower may energize
regardless of the room thermostat fan switch position.