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Johnson Controls Unitary Products PHE4 Series, Installation Manual

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Johnson Controls Unitary Products PHE4 Series Installation Manual Download Page 9

5020803-UIM-C-0715

Johnson Controls Unitary Products

9

Table 6: 

Electrical Data for 208-1-60 Multi Source Power

Model

Compressor

OD Fan 

Motor

Blower 

Motor

Electric Heat Option

Multi Source

Heater Kit

Heater kW

Stages

Heater Amps

RLA

LRA

MCC

FLA

FLA

208

208

208

208

208

208

208

208

208

208

Multi Source: Compressor 

Circuit and Heat Circuits

Multi Source:

Circuit #1 Compressor Circuit

Circuit #2 Heat

MCA

1

Amps

MOP

2

MCA

1

Amps

MOP

2

MCA

1

Amps

MOP

2

MCA

1

Amps

MOP

2

Circuit #2 Heat

Circuit #3 Heat

Circuit #1

Circuit #2

Circuit #3

Circuit #4

A24

10

45

14

0.7

3.8

none

--

--

--

17.4

25

--

--

--

--

--

--

6HK(0,1)6500206

1.8

1

8.7

17.4

25

10.8

15

--

--

--

--

6HK(0,1)6500506

3.6

1

17.3

17.4

25

21.6

25

--

--

--

--

6HK(0,1)6500806

5.8

1

27.9

17.4

25

34.9

40

--

--

--

--

6HK(0,1)6501006

7.2

1

34.6

17.4

25

43.3

45

--

--

--

--

6HK16501306

9.4

2

45.2

17.4

25

37.7

40

18.8

20

--

--

6HK26501306

9.4

1

45.2

17.4

25

56.5

60

--

--

--

--

A30

14

57

15

0.6

3.8

none

--

--

--

22.0

35

--

--

--

--

--

--

6HK(0,1)6500206

1.8

1

8.7

22.0

35

10.8

15

--

--

--

--

6HK(0,1)6500506

3.6

1

17.3

22.0

35

21.6

25

--

--

--

--

6HK(0,1)6500806

5.8

1

27.9

22.0

35

34.9

40

--

--

--

--

6HK(0,1)6501006

7.2

1

34.6

22.0

35

43.3

45

--

--

--

--

6HK16501306

9.4

2

45.2

22.0

35

37.7

40

18.8

20

--

--

6HK16501506

10.8

2

51.9

22.0

35

43.3

50

21.6

25

--

--

6HK26501306

9.4

1

45.2

22.0

35

56.5

60

--

--

--

--

6HK26501506

10.8

1

51.9

22.0

35

64.9

70

--

--

--

--

B36

17

78

23

1.7

3.8

none

--

--

--

26.4

40

--

--

--

--

--

--

6HK(0,1)6500206

1.8

1

8.7

26.4

40

10.8

15

--

--

--

--

6HK(0,1)6500506

3.6

1

17.3

26.4

40

21.6

25

--

--

--

--

6HK(0,1)6500806

5.8

1

27.9

26.4

40

34.9

40

--

--

--

--

6HK(0,1)6501006

7.2

1

34.6

26.4

40

43.3

45

--

--

--

--

6HK16501306

9.4

2

45.2

26.4

40

37.7

40

18.8

20

--

--

6HK16501506

10.8

2

51.9

26.4

40

43.3

50

21.6

25

--

--

6HK26501306

9.4

1

45.2

26.4

40

56.5

60

--

--

--

--

6HK26501506

10.8

2

51.9

26.4

40

64.9

70

--

--

--

--

B42

18

112

28

1.7

5.4

none

--

1

--

29.5

45

--

--

--

--

--

--

6HK(0,1)6500506

3.6

1

17.3

29.5

45

21.6

25

--

--

--

--

6HK(0,1)6500806

5.8

1

27.9

29.5

45

34.9

40

--

--

--

--

6HK(0,1)6501006

7.2

1

34.6

29.5

45

43.3

45

--

--

--

--

6HK16501306

9.4

2

45.2

29.5

45

56.5

40

21.6

20

--

--

6HK16501506

10.8

2

51.9

29.5

45

43.3

50

21.6

25

--

--

6HK16501806

13.0

2

62.5

29.5

45

52.1

40

26.0

40

--

--

6HK16502006

14.4

2

69.2

29.5

45

43.3

45

43.3

45

--

--

6HK26501306

9.4

1

45.2

29.5

45

56.5

60

--

--

--

--

6HK26501506

10.8

1

51.9

29.5

45

64.9

70

--

--

--

--

6HK26501806

13.0

1

62.5

29.5

45

78.1

80

--

--

--

--

6HK26502006

14.4

1

69.2

29.5

45

86.5

90

--

--

--

--

B48

22

117

34

1.7

5.4

none

--

--

--

34.4

50

--

--

--

--

--

--

6HK(0,1)6500506

3.6

1

17.3

34.4

50

21.6

25

--

--

--

--

6HK(0,1)6500806

5.8

1

27.9

34.4

50

34.9

40

--

--

--

--

6HK(0,1)6501006

7.2

1

34.6

34.4

50

43.3

45

--

--

--

--

6HK16501306

9.4

2

45.2

34.4

50

56.5

40

21.6

20

--

--

6HK16501506

10.8

2

51.9

34.4

50

43.3

50

21.6

25

--

--

6HK16501806

13.0

2

62.5

34.4

50

52.1

40

26.0

40

--

--

6HK16502006

14.4

2

69.2

34.4

50

43.3

45

43.3

45

--

--

6HK26501306

9.4

1

45.2

34.4

50

56.5

60

--

--

--

--

6HK26501506

10.8

1

51.9

34.4

50

64.9

70

--

--

--

--

6HK26501806

13.0

1

62.5

34.4

50

78.1

80

--

--

--

--

6HK26502006

14.4

2

69.2

34.4

50

86.5

90

--

--

--

--

For notes, see Page 10.

Summary of Contents for PHE4 Series

Page 1: ... to provide supplemental electric heat com bined with electric cooling and heating The units are completely assembled on rigid removable base rails All piping refrigerant charge and electrical wiring is factory installed and tested The units require only electric power condensate drain and duct connections at the point of installation SECTION II SAFETY This is a safety alert symbol When you see th...

Page 2: ... to be installed at the dealer s and or the customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculations made in accordance with industry recognized proce dures such as the Air Conditioning Contractors of America manual J WARNING Before performing service or maintenance operations on unit turn off main power switch to unit Electrical shock could cau...

Page 3: ...NDOOR COIL INDOOR BLOWER COMPRESSOR REMOVABLE BASE RAILS A0380 001 OPTIONAL ELECTRIC HEAT KIT AMBIENT TEMPERATURE SENSOR OUTDOOR TXV Table 1 Unit Limitations Model Unit Voltage Unit Limitations Applied Voltage Outdoor DB Temp Min Max Max F A24 208 230 1 60 187 252 125 A30 208 230 1 60 187 252 125 B36 208 230 1 60 187 252 125 B42 208 230 1 60 187 252 125 B48 208 230 1 60 187 252 125 B60 208 230 1 6...

Page 4: ...e of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreader bars whose length exceeds the largest dimension across the unit MUST be used across the top of the unit Units may be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose WARNING Do not permit overhanging structures or shrubs to obstr...

Page 5: ...earance of 1inch all sides of supply air duct for the first 3 foot of duct for 20 25 kW zero inches there after For all other heaters zero inch clearance all sides for entire length of duct 36 Right Side 36 Side Opposite Ducts 36 Left Side 24 Duct Panel 0 Bottom 2 3 2 Units must be installed outdoors Over hanging structure or shrubs should not obscure outdoor air discharge outlet 3 Units may be in...

Page 6: ...install a Filter Frame Kit A filter rack and high velocity filters are standard on three phase units Filters must always be used and must be kept clean When filters become dirt laden insufficient air will be delivered by the blower decreasing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly this is especially importan...

Page 7: ...rom the main distribution panel and properly fused Refer to Figures 6 and 7 for typical field wiring and to the appropriate unit wiring diagram for control circuit and power wiring information Unit comes wired for 230 volt power If supply power is 208 volt wires connected to the control transformer 230V tap must be moved to the 208V tap CAUTION This system uses R 410A Refrigerant which operates at...

Page 8: ...0 0 82 9 88 9 90 90 6HK16501506 10 8 13 2 2 51 9 57 4 91 3 98 1 100 100 B42 18 112 28 1 7 5 4 none 29 5 29 5 45 45 6HK16500506 3 6 4 4 1 17 3 19 1 51 1 53 4 60 60 6HK16500806 5 8 7 1 1 27 9 30 9 64 3 68 1 70 70 6HK16501006 7 2 8 8 1 34 6 38 3 72 7 77 3 80 80 6HK16501306 9 4 11 5 2 45 2 50 0 86 0 92 0 90 100 6HK16501506 10 8 13 2 2 51 9 57 4 94 4 101 2 100 110 6HK16501806 13 0 15 9 2 62 5 69 1 107 ...

Page 9: ...3 8 none 26 4 40 6HK 0 1 6500206 1 8 1 8 7 26 4 40 10 8 15 6HK 0 1 6500506 3 6 1 17 3 26 4 40 21 6 25 6HK 0 1 6500806 5 8 1 27 9 26 4 40 34 9 40 6HK 0 1 6501006 7 2 1 34 6 26 4 40 43 3 45 6HK16501306 9 4 2 45 2 26 4 40 37 7 40 18 8 20 6HK16501506 10 8 2 51 9 26 4 40 43 3 50 21 6 25 6HK26501306 9 4 1 45 2 26 4 40 56 5 60 6HK26501506 10 8 2 51 9 26 4 40 64 9 70 B42 18 112 28 1 7 5 4 none 1 29 5 45 6...

Page 10: ...00206 2 2 1 9 6 17 4 25 12 0 15 6HK 0 1 6500506 4 4 1 19 1 17 4 25 23 9 25 6HK 0 1 6500806 7 1 1 30 9 17 4 25 38 6 40 6HK 0 1 6501006 8 8 1 38 3 17 4 25 47 8 50 6HK16501306 11 5 2 50 0 17 4 25 41 7 45 20 8 25 6HK26501306 11 5 1 50 0 17 4 25 62 5 70 A30 14 57 15 0 6 3 8 none 22 0 35 6HK 0 1 6500206 2 2 1 9 6 22 0 35 12 0 15 6HK 0 1 6500506 4 4 1 19 1 22 0 35 23 9 25 6HK 0 1 6500806 7 1 1 30 9 22 0 ...

Page 11: ...HK26502006 17 6 2 76 5 34 4 50 95 7 100 B60 24 144 38 1 7 7 0 none 39 2 60 6HK 0 1 6500506 4 4 1 19 1 39 2 60 23 9 25 6HK 0 1 6500806 7 1 1 30 9 39 2 60 38 6 40 6HK 0 1 6501006 8 8 1 38 3 39 2 60 47 8 50 6HK16501306 11 5 2 50 0 39 2 60 62 5 45 23 9 25 6HK16501506 13 2 2 57 4 39 2 60 47 8 50 23 9 25 6HK16501806 15 9 2 69 1 39 2 60 57 6 45 28 8 45 6HK16502006 17 6 2 76 5 39 2 60 47 8 50 47 8 50 6HK2...

Page 12: ...K16501506 10 8 14 4 280 240 51 9 60 0 6HK16501806 12 96 17 28 280 240 62 3 72 0 6HK16502006 14 4 19 2 280 240 89 2 80 0 TO L1 on HEAT KIT BREAKER S TO L2 on HEAT KIT BREAKER S TO HEAT KIT GROUND LUG Single Point Kit P N Unit Model Number Breaker Size Heat Kit S1 2SPWK008 PCE4A24 20 Amp up to 13 kW S1 2SPWK006 PCE4A30 25 Amp up to 15 kW S1 2SPWK001 PCE4A36 30 Amp up to 15 kW S1 2SPWK006 PHE4A24 25 ...

Page 13: ...Tube diameter 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Refrigerant control TXV TXV TXV TXV TXV TXV Indoor Coil Data Face area Sq Ft 3 4 3 4 4 4 4 4 4 4 4 4 Rows 3 3 3 3 3 4 Fins per inch 16 16 16 16 16 16 Tube diameter 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Refrigerant ...

Page 14: ...il is highly susceptible to moisture absorption CAUTION Exposure even if immediately cleaned up may cause embrittlement leading to cracking to occur in one year or more When performing any service that may risk exposure of compressor oil to the roof take precautions to protect roofing CAUTION Do not loosen compressor mounting bolts Table 9 Airflow Side Duct Application Model Motor Speed External S...

Page 15: ...634 1591 1548 1497 1446 1382 1309 1250 42 Low 1 1455 1414 1379 1335 1294 1254 1212 1160 Low Medium 2 1566 1532 1492 1455 1416 1372 1333 1280 Medium 3 1565 1530 1491 1458 1419 1381 1336 1290 Medium High 4 1675 1641 1606 1578 1535 1495 1455 1412 High 5 1946 1909 1863 1815 1771 1721 1654 1595 48 Low 1 1598 1548 1502 1454 1410 1362 1307 1251 Low Medium 2 1663 1612 1568 1522 1476 1422 1370 1297 Medium ...

Page 16: ...efer to Table 13 for more information DEFROST OPERATION The demand defrost control implements a temperature differential delta T demand defrost algorithm The heat pump is allowed to oper ate in the heating mode until the combination of outdoor ambient and outdoor coil temperatures indicate that defrosting is necessary When coil temperature is below the initiate point for the ambient temperature co...

Page 17: ...he control s thermostat 1st stage Y input for longer than 2 seconds 2 Removing power from R for more than 2 seconds 3 Shorting the TEST pins together for more than 2 seconds while Y is energized 4 Shorting the TEST pins together for more than 5 seconds while Y is de energized Table 14 Demand Defrost Selection Unit Pin Position 036 048 060 1 024 030 2 042 3 024 Thru 060 2 024 Thru 060 2 FIGURE 9 De...

Page 18: ...TERNAL STATIC PRESSURE SETUP To measure external static pressure Measure the supply air static pressure Record this positive number Measure the return air static pressure Record this negative number Treat the negative number as a positive and add the two numbers together This is total system static Table 17 Thermostat Signals Signal State Board Function G ON Indoor blower instant on OFF Indoor blo...

Page 19: ...er to the unit is shut off prior to cleaning TROUBLESHOOTING WARNING Prior to any of the following maintenance procedures shut off all power to the unit to avoid personal injury DO NOT use a pressure washer as coil fin damage will occur NOTICE CAUTION Exercise care when cleaning the coil so that the coil fins are not dam aged Do not permit the hot outdoor air discharge to be obstructed by over han...

Page 20: ...NOTES THERMOSTAT BLK BRN RED BLK 6 POWER SUPPLY 208 230 1 60 USE COPPER CONDUCTORS ONLY PUR 1 YEL 32 WHT GRY 35 GRN ID_FAN LOW LOW MED MED MED HIGH HIGH BLK 5 GRN 25 COM PRI 24V SEC 75 VA 208V 230V COMPR C S R L1 T1 T2 L2 C L G N 1 2 3 4 5 1 2 3 4 LOSS OF CHARGE FAN HERM C DUAL CAPACITOR RED 7 BLU 27 RED 29 GND LUG WHT 17 BLU 16 BLU 16 BRN 21 WHT 17 RV RVG C M HPS COIL AMBIENT BLU 22 YEL 23 BRN 21...

Page 21: ...BLU 20 LT BLU 20 YEL 19 YEL 19 WHT 34 ORG 31 BLU 39 CRANKCASE HEATER GRN BLK 8 GRN BLK BLK BLOWER MOTOR 5 3 C 1 4 2 3A FUSE TEMPERATURE SWITCH BLK GRN YEL 33 GRN 25 RED 30 WHT GRY 35 YEL 32 BLU 27 RED 29 BLU 28 LOSS OF CHARGE WIRING DIAGRAM FOR HEATER KITS 6HK 6501306 6HK 6501506 L2 L1 L2 L1 HE1 HE2 LS LS HE3 LS FL FL FL SEQ2 SEQ1 RED WHT EQUIPMENT GROUND BLK RED YEL BLK RED BLK BRN WHT BLU PRP BL...

Page 22: ...y Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems must be charged with liquid refrigerant Use a commercial type metering device in the manifold hose R 410A can only be used with POE type oils POE type oils rapidly absorb moisture ...

Page 23: ...0 volts AC 575 volts AC Anti recycle timer Measured voltage L1 to L2 L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Air Flow Setup Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop 1 2 3 4 5 Low Medium Low Medium Medium High High A B C D Outside air dry bulb...

Page 24: ...er with the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Operate the unit through mechanical heating cycles from the thermostat noting and co...

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