Johnson Controls Unitary Products GG8S*MP series Installation Manual Download Page 25

356485-UIM-E-0210

Johnson Controls Unitary Products

25

NOTES:

1. Airflow expressed in standard cubic feet per minute (CFM).

2. Return air is through side opposite motor (left side).

3. Motor voltage at 115 V.

4. Airflow through across motor side (right side) may be slightly less than the data shown above.

Table 14: 

Blower Performance CFM - Any Position (without filter) - Left Side Return

Models

Speed

Left Side Airflow Data (SCFM)

Ext. Static Pressure (in. H2O)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

040A08

High 

994 971 942 899 829 725 419 120  NA  NA 

Medium 

High  824 804 777 739 675 489 350 361  NA  NA 

Medium 

Low  757 733 694 659 575 444 399  NA  NA  NA 

Low 

707 684 641 604 495 397 282  NA  NA  NA 

060A10

High 

1371 1323 1251 1169 1086  971  843  521  NA  NA 

Medium 

High  1249 1207 1158 1098 1018  921  669  503  NA  NA 

Medium 

Low 1059 

1026 997 949 889 793 582 420  NA  NA 

Low 

854 836 809 775 717 576 464 216  NA  NA 

060A12

High 

1406 1401 1394 1379 1338 1304 1261 1202 1135 1040 

Medium 

High  1129 1126 1107 1094 1076 1047 1010  966  921  843 

Medium 

Low  970 947 933 916 890 863 827 789 741 668 

Low 

834 809 797 768 740 710 677 634 586 534 

080B12

High 

1274 1285 1255 1239 1207 1158  1111  1049  979  830 

Medium 

High  975 974 968 960 948 923 879 823 756 672 

Medium 

Low  777 771 772 762 752 734 695 651 604 529 

Low 

647 634 623 610 602 588 552 506 457 381 

080C16

High 

1825 1781 1746 1695 1641 1587 1521 1429 1330 1184 

Medium 

High  1516 1493 1482 1464 1442 1411 1343 1275 1192 1035 

Medium 

1294 1297 1271 1238 1187 1120 1083 1028  979  851 

Low 

1126 1115 

1095 

1049 

1027 996 957 929 840 742 

080C22

High 

2972 2863 2769 2671 2571 2465 2352 2227 2095 1950 

Medium 

High  2173 2146 2103 2082 2036 1966 1904 1827 1738 1621 

Medium 

Low  1670 1667 1647 1618 1585 1549 1492 1408 1350 1238 

Low 

1371 1339 1317 1284 1259 1199 1147 1085 1024  928 

100B12

High 

1258 1278 1283 1259 1240 1204 1149 1073 1015  897 

Medium 

High  986 995 1011 

1003 962 935 913 861 808 738 

Medium 

Low  793 786 786 783 780 750 733 702 627 567 

Low 

667 653 640 629 604 583 558 519 469 427 

100C16

High 

2009 1994 1933 1893 1836 1763 1691 1606 1508 1389 

Medium 

High  1523 1506 1521 1490 1466 1435 1393 1326 1241 1119 

Medium 

Low  1230 1249 1245 1230 1218 1195 1161 1120 1039  949 

Low 

1126 1115 

1095 

1049 

1027 996 957 929 840 742 

100C20

High 

2964 2886 2794 2707 2623 2522 2415 2281 2149 2012 

Medium 

High  2192 2178 2150 2109 2098 2007 1956 1888 1795 1671 

Medium 

Low  1699 1695 1706 1632 1612 1568 1519 1460 1392 1293 

Low 

1361 1356 1337 1304 1267 1243 1191 1149 1077  994 

120C16

High 

1789 1774 1738 1702 1665 1608 1514 1431 1343 1205 

Medium 

High  1451 1445 1431 1413 1394 1362 1312 1235 1149 1037 

Medium 

1202 1210 1266 1252 1226 1191 1082 1028  950  852 

Low 

1063 1050 1033 1010 1007  982  941  889  845  778 

120C20

High 

2828 2768 2699 2612 2524 2423 2308 2219 2118 1982 

Medium 

High  2085 2073 2042 2029 1967 1896 1893 1816 1717 1635 

Medium 

Low  1620 1631 1636 1593 1567 1557 1520 1476 1407 1263 

Low 

1322 1311 1302 1271 1241 1201 1162 1101 1042  979 

130D20

High 

2958 2862 2758 2662 2553 2447 2328 2203 2056 1893 

Medium 

High  2191 2182 2157 2092 2085 1997 1932 1844 1741 1608 

Medium 

Low  1737 1738 1713 1691 1675 1590 1531 1467 1389 1276 

Low 

1404 1394 1380 1355 1327 1276 1220 1163 1095 1013 

Summary of Contents for GG8S*MP series

Page 1: ...Pressure 22 Blower Performance CFM Any Position without filter Bottom Return 24 Blower Performance CFM Any Position without filter Left Side Return 25 These high efficiency compact units employ induced combustion reli able hot surface ignition and high heat transfer aluminized tubular heat exchangers The units are factory shipped for installation in upflow or horizontal applications and may be con...

Page 2: ...abinet support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or supply air opening 13 When lifting the furnace it is acceptable to use the primary heat exchanger tubes as a lifting point provided that the tubes are lifted at the front of the heat exchangers where attached to the vestibule panel Do not use the top return bend of the he...

Page 3: ... the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NSCNGPIC For a copy contact Standard Sales CSA International 178 Rexdale Boulevard Etobicoke Toronto Ontario Canada M9W 1RS STEP 3 Combustion and Ventilation Air US Section 5 3 of the NFGC air for Comb...

Page 4: ...monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equip...

Page 5: ...ccess cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this for all 4 flanges If the flanges are not used they ...

Page 6: ...ould always be installed on the side desig nated as top side See Figures 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coil is used with a furnace of a different size use a 45 transition to allow proper air distribution through the coil 1 Position the coil casing over the furnace opening as shown in Fig ure 6 2 Place th...

Page 7: ...he unit BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applications normally pull return air through a base plat form or return air plenum Be sure the return platform structure or return air plenum is suitable to support the weight of the furnace The internal bottom panel must be removed for this application Attic installations must meet all minimum clearances to combustibles and have floor s...

Page 8: ...6 15 2 cm minimum clearance between the front of the furnace and the support rods or straps All six suspension points must be level to ensure proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists Refer to Figure 11 for details and additional information When moving or handling ...

Page 9: ...FM m3 min Cabinet Size Cabinet Dimensions Inches Approximate Operating Weights A A cm B B cm C C cm Lbs 40 11 7 800 22 7 A 14 1 2 36 8 13 3 8 34 0 10 3 26 2 89 60 17 6 1000 28 3 A 14 1 2 36 8 13 3 8 34 0 10 3 26 2 91 60 17 6 1200 34 0 A 14 1 2 36 8 13 3 8 34 0 10 3 26 2 94 80 23 4 1200 34 0 B 17 1 2 44 4 16 3 8 41 6 11 8 29 9 103 80 23 4 1600 45 3 C 21 53 3 19 7 8 50 5 13 6 34 5 114 80 23 4 2200 6...

Page 10: ...s in this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 15 FIGURE 13 Side Return Cutout Markings Some accessories such as electronic air cleaners and pleated media may require a larger side opening Follow the instructions supplied with that accessory for side opening requirements ...

Page 11: ...ropane LP gas must have the LoNOx screens removed prior to installation and operation See propane instructions Table 5 Nominal Manifold Pressure Manifold Pressures in wc Manifold Pressures kpa Altitude feet Altitude m 0 7999 8000 8999 9000 9999 0 2437 2438 2742 2743 3048 Gas Heating Value BTU cu ft 800 3 5 3 5 3 5 Gas Heating Value MJ cu m 29 8 0 87 0 87 0 87 850 3 5 3 5 3 5 31 7 0 87 0 87 0 87 90...

Page 12: ...nnect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as shown in Figures 17 or 18 Electronic thermostats may require the common wire to be connected Apply strain relief to thermostat wires passing through cabinet If air condition ing equipment is installed use thermostat wiring to connect the Y and C terminals on the furnace control...

Page 13: ...pressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat on thermostat is not necessary 24VAC Humidifier Optional C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER SINGLE STAGE AIR CONDITIONER G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GLS G T G 8 9 S LF8 ...

Page 14: ...LS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE STAGE HEAT PUMP 1 1 Part Number S1 2HU16700124 3 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise 3 Y2 Second Stage Compressor Step 9 of Thermostat Installer Configuration Menu must be set to Pu...

Page 15: ...the furnace that operates on W2 will be supplying cold air in the Heating mode to the occupied spaces unless W2 is energized GAS PIPING Furnace gas supplies must be provided as specified with these instruc tions Since the furnaces are side by side with no space between gas supplies must enter on the right and left respectively All gas piping must be in accordance with the national fuel gas code AN...

Page 16: ...escribed below 2 Connect a wire from the TWIN terminal of Furnace 1 to the TWIN terminal of Furnace 2 3 Install a separate 24V relay as shown in the diagram below Use of this relay is required as it ensures that the transformers of the two furnaces are isolated thus preventing the possibility of any safety devices being bypassed 4 Connect the common between furnace 1 and furnace 2 Single Wire Stag...

Page 17: ...mney must extend at least 5 ft 1 5 m above the highest equipment draft hood or flue collar FAN ASSISTED COMBUSTION SYSTEM This appliance is equipped with an integral mechanical means to either draw products of combustion through the heat exchanger Ambient Combustion Air Supply This type installation will draw the air required for combustion from within the space surrounding the appliance and from ...

Page 18: ...s must be given consideration in calculating free area If the free area of a specific louver or grille is not known Refer to Table 7 to estimate free area Ventilated Combustion Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air for Combustion and Ven...

Page 19: ... simply slide the NOx screens out of the heat exchanger tubes and discard the screens 8 Replace all components in reverse order Reconnect all wiring CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monxide poisoning or death The following steps shall be followed for each...

Page 20: ...pilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1 revolution and note reading The 2 cubic feet dial provides a more accurate mea surement of gas flow 4 Refer to Table 10 for cubic feet of gas per hour 5 Multiply cubic feet per hour by heating valve BTU cu ft to obtain input If clocked rate does not match the input rate from the u...

Page 21: ...0 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 581 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 205 35 103 206 514 90 40 80 200 3...

Page 22: ...e by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the manifold pressure has been adjusted re calculate the furnace input to make sure you have not exceeded the specified input on the rating plate Refer to CALCULATING THE FURNACE INPUT NATURAL GAS 5 Once the correct BTU kW input has been established turn the gas valve to OFF and turn the electrical supply sw...

Page 23: ...s 4 settings 60 90 120 and 180 seconds The fan off delay is factory set to 120 sec onds The fan off setting must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 27 The temperature rise or temperature difference between the return air and...

Page 24: ...2638 2540 2448 2339 2224 2111 1974 1831 Medium High 2234 2233 2147 2092 2042 1974 1907 1820 1705 1575 Medium Low 1722 1716 1690 1681 1603 1553 1489 1426 1335 1241 Low 1396 1375 1348 1325 1263 1200 1150 1120 1052 965 100B12 High 1314 1318 1292 1265 1223 1177 1119 1051 971 890 Medium High 1010 1004 1003 995 992 956 914 857 798 721 Medium Low 812 805 796 786 777 754 727 685 626 560 Low 661 659 644 62...

Page 25: ...Low 1126 1115 1095 1049 1027 996 957 929 840 742 080C22 High 2972 2863 2769 2671 2571 2465 2352 2227 2095 1950 Medium High 2173 2146 2103 2082 2036 1966 1904 1827 1738 1621 Medium Low 1670 1667 1647 1618 1585 1549 1492 1408 1350 1238 Low 1371 1339 1317 1284 1259 1199 1147 1085 1024 928 100B12 High 1258 1278 1283 1259 1240 1204 1149 1073 1015 897 Medium High 986 995 1011 1003 962 935 913 861 808 73...

Page 26: ...e switch will close the ignition control pro vides a 17 second ignitor warm up period the gas valve then opens the gas starts to flow ignition occurs and the flame sensor begins its sensing function The blower motor will energize 30 seconds after the gas valve opens if a flame is detected Normal furnace operation will continue until the thermostat circuit between R and W is opened which causes the...

Page 27: ...nace will lock out for one hour and then restart 8 RED FLASHES This fault is indicated if the flame is lost 5 times 4 recycles during the heating cycle This could be caused by low gas pressure dirty or faulty flame sensor or faulty gas valve The furnace will lock out for one hour and then restart 9 RED FLASHES Indicates reversed line voltage polarity or grounding problem Both heating and cooling o...

Page 28: ... L Models Only MISCELLANEOUS ORIFICE BURNER Natural 45 SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req d MOTOR MOUNT TUBING SILICON DIAGRAM WIRING KNOB QUARTER TURN 4 Req d DESCRIPTION Continued REPLACEMENT PART CONTACT INFORMATION This is a generic parts list To request a complete parts list refer to...

Page 29: ...356485 UIM E 0210 Johnson Controls Unitary Products 29 SECTION XI WIRING DIAGRAM FIGURE 28 Wiring Diagram ...

Page 30: ...change without notice Published in U S A 356485 UIM E 0210 Copyright 2010 by Johnson Controls Inc All rights reserved Supersedes 356485 UIM D 0708 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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