Johnson & Starley 42-451-09 Installation, Commissioning & Servicing Instructions Download Page 23 | Manualshive

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Sales/Spares & Replacement Help Line 01604 762881

MAIN BURNER NOT OPERATING

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Summary of Contents for 42-451-09

Page 1: ...NSTALLATION COMMISSIONING SERVICING INSTRUCTIONS HI SPEC J40 Warm Air Heater with System E T Conventional Control Hi Spec J40 G C No 42 451 09 These instructions are to be left with the User Publicati...

Page 2: ...ral Description 3 3 Building Standards Regulations 4 4 Safety Gas Information 4 General Safety Information Gas Categories Gas Supply 5 Technical Data 5 6 Heater Compartment Clearances 5 7 Ventilation...

Page 3: ...nitoring Device TTB 15 Time Control 16 Thermista stat Thermostat 2 GENERAL DESCRIPTION 2 1 HI SPEC J40 is an open flued fan assisted downflow ducted warm air heater which may be supplied with SYSTEM E...

Page 4: ...appliance is CE certificated for safety and performance It is important that no modifications are made to this appliance unless fully approved in writing by Johnson Starley Ltd If in doubt please rin...

Page 5: ...rtition or a perforated metal partition with the perforations not exceeding 13mm The secondary flue must be a tight fit where it passes through the partition and must be suitably protected see BS 5440...

Page 6: ...ain living area but from a convenient central area serving the remainder of the dwelling 8 1 2 The return air system should be constructed of fire resistant material The flue shall not be run through...

Page 7: ...s 9 5 8 The flue should run as vertically as possible Horizontal runs should be avoided if at all possible and any directional change should be as gentle as possible If there is any doubt about the fl...

Page 8: ...Below eaves 200mm F Below balconies 200mm G From a vertical drain pipe or soil pipe 150mm H From an internal or external corner Greater than 450mm protrusion 300mm I Above ground roof or balcony leve...

Page 9: ...t and outlet resistance of the actual or proposed flue NOTE K and Sum K are obtained from Table 2 Ko and Ki are obtained from Table 5 c Table 2 gives resistance factors for common flue components for...

Page 10: ...positioned in a free air space where it is not shielded by any structure A minimum of 1m 3ft from any vertical or inclined roof structure must be allowed for 9 5 14 Where flue blocks are used builders...

Page 11: ...4 762881 TABLE 4 WORKED EXAMPLE OF EQUIVALENT FLUE HEIGHT Ridge Terminal 2 x 300mm Extensions 4 x 1000mm Extensions 45 Elbow 300mm Extension 45 Elbow 2 x 300mm Extensions Appliance Draught Diverter 4...

Page 12: ...to vibration c Connect the thermista stat wires to terminals 7 and 8 on the terminal block see Figure 14 15 11 GAS See BS 5864 and BS 6891 11 1 The local gas supply conditions MUST be adequate for th...

Page 13: ...e 9 13 3 3 Turn the heater Gas supply ON test for gas tightness and purge the whole gas pipe as described in BS 6891 13 3 4 Referring to Figure 9 press and hold the OPERATING CONTROL and whilst observ...

Page 14: ...ing has been sized accordingly set the RATE SWITCH to MIN thus reducing the fan speed ii BASIC HEATER The fan speed is adjusted by selecting the fan speed at control panel decrease voltage selection t...

Page 15: ...e delay before the Main Burner re ignites 14 USERS INSTRUCTIONS 14 1 If the building is unoccupied ensure that the user instructions are left taped to the air heater for the user s reference and that...

Page 16: ...ir heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 15 1 12 Allow the air heater to operate for...

Page 17: ...al supply is isolated 15 9 2 Remove the appliance upper and lower doors release the securing screw and hinge down the fan chamber door SYSTEM E T models 15 9 3 Disconnect the following a Air circulati...

Page 18: ...lips and press the switch out of the fascia panel 15 12 10 Refitting or replacement is in reverse order WARNING The fascia panel is held in place by push fit retainers which must be removed with cauti...

Page 19: ...y replacement arrangement invalid DEFECT DIAGNOSIS ITEM SYMPTOM POSSIBLE CAUSE REMEDY 1 Pilot will not light No gas supply to heater Check for gas at inlet pressure test point on Multifunctional Contr...

Page 20: ...Main burner lights but fan fails to run after approximately 3 min Loose electrical connection at fan control Check connections Fan Delay Control faulty Replace Faulty fan assembly Replace taking care...

Page 21: ...21 Sales Spares Replacement Help Line 01604 762881 FIGURE 11 HI SPEC J40 DIMENSIONS 17 DIMENSIONS...

Page 22: ...ULT FINDING FLOWCHARTS MAIN BURNER NOT CYCLING ROOM TEMPERATURE TOO HIGH FAN CONTINUES TO RUN OR CYCLES AFTER HEATING IS TURNED OFF FAN OPERATES BUT BURNER CYCLES BEFORE REQUIRED TEMPERATURE IS REACHE...

Page 23: ...23 Sales Spares Replacement Help Line 01604 762881 MAIN BURNER NOT OPERATING...

Page 24: ...www johnsonandstarley co uk 24 20 DEFECT DIAGNOSIS FLOWCHART FIGURE 12 SYSTEM E T FUNCTIONAL DIAGRAM...

Page 25: ...25 Sales Spares Replacement Help Line 01604 762881 FIGURE 13 BASIC FUNCTIONAL DIAGRAM...

Page 26: ...www johnsonandstarley co uk 26 FIGURE 14 SYSTEM E T CONTROL CIRCUIT DIAGRAM 21 LOGIC DIAGRAM...

Page 27: ...27 Sales Spares Replacement Help Line 01604 762881 FIGURE 15 BASIC CONTROL CIRCUIT DIAGRAM...

Page 28: ...in Injector Bray 23 1050 1 19 395 945 1000 0700570 Piezo Unit High Energy 1 20 245 509 1000 0513820 Fuse T3 15A anti surge 1 21 A432 0182000 Filter Tray 1 22 364 835 S00832 Solenoid Valve 1 23 A4300 0...

Page 29: ...29 Sales Spares Replacement Help Line 01604 762881 FIGURE 16 HI SPEC J40 EXPLODED DIAGRAM 23 EXPLODED DIAGRAM...

Page 30: ...m start control Heating zone control Fitted Not required WARM AIR HEATER Has the system been balanced in accordance with the heater manufacture s instructions Yes No Was an anemometer used Yes No Yes...

Page 31: ...Company name Telephone No Gas safe register No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Gas...

Page 32: ...nson Starley Ltd Rhosili Road Brackmills Northampton NN4 7LZ sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2...

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