Johnny Vac JVC50BCN User Manual Download | Manualshive

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U S E R G U I D E

JVC

50BCN

20" Autoscrubber

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Summary of Contents for JVC50BCN

Page 1: ...USER GUIDE JVC50BCN 20 Autoscrubber ...

Page 2: ...his manual to help you understand what is written In addition to the excellent service this device can provide following the precautions below will improve your performance with less effort This guide offers you excellent information that allows you to To emphasize and recognize the specificities of the JVC50BCN Use the device safely and in the best possible conditions Periodically maintain the un...

Page 3: ...ter 19 Overload Protector 19 Timer 20 Drain the Tanks 20 Drain Recovery Tank 21 Drain Solution Tank 21 Battery Charge 22 Specifications for Charger 22 Use of Charger 22 Precautions for Battery Installation and Use 23 Intelligent Charger LED Indicator 24 Machine Maintenance 25 Daily Maintenance 25 Monthly Maintenance 27 Every 6 Months Maintenance 28 Squeegee Blade Replacement 29 Squeegee Blade Adju...

Page 4: ...or explosion Do not use inflammable liquids do not operate the machine near or in places with inflammable liquids gas or combustible dust Since this machine is not equipped with an explosion proof motor the stops generated by its electro mo tor may cause a flash fire or explosion if it is operated in places with inflammable liquids gas or combus tible dust Do not pick up any inflammable materials ...

Page 5: ... to play on or near the machine Follow the mixing and handling instructions on chemical containers Do not operate the machine on inclines exceeding 2 4 Before leaving or servicing the machine Stop the machine on level surfaces Turn off the machine Remove the key 5 When servicing the machine Avoid wearing moving items such as jewelry or ties Do not wear loose jackets or shirts with sleeves while wo...

Page 6: ...he truck or trailer Drain the tanks before loading machine Use the suggested cargo handling apron when loading unloading the machine onto off the truck or trailer Remove the batteries before loading the machine Carry the machine with the assistance of other qualified personnel Turn off the machine Lower the brush motor Securely attach the unit to the transport truck box ...

Page 7: ...overy tank 7 User Guide JVC50BCN S AFETY LABELS Caution Do not use foamy detergents Inflammable liquids must not be sucked The filter in the solution tank and the filter for the vacuum motor must be kept clean See instruction manual Brush protection hood Warning Revolving brush working do not touch Switch off the machine before repairing Loading plug On the back of the unit directly on the recover...

Page 8: ...ection Opening 4 Brush Motor 5 Brush 6 Wheels 7 Swivel Wheels 8 Drain Hose 9 Motor Switch Handle 10 Water Valve Handle 11 Squeegee Lifting Handle 12 Charge Couple 13 Vacuum Hose 14 Pedal for Lifting or Lowering the Cleaning Head 15 Squeegee Assembly 16 Solution Tank Water Outlet 17 Wastewater Tank Drain 18 Clean Water Filter 18 ...

Page 9: ...hes Pressure Gage 22 On Off Brush Switch 23 On Off Vacuum Switch 24 Vacuum Motor 25 Control Panel 26 Gel Batteries 2 x 12 V 27 Water Injection Filter 28 Battery Connection Cables 29 Battery Anode Line Red 30 Battery Connection Diagram 31 Battery Cathode Line Black 19 21 24 25 26 27 28 29 31 30 23 22 20 ...

Page 10: ...cting Cables 4 Rubber Covers for Battery Connection 1 Set of Squeegee Assembly 1 Brush 1 Pad Mounting 3 Remove the steel fixed block before unpacking the machine Unload the machine off the rack carefully with the assistance of other qualified personnel NOTE Do not push the machine directly without using the cargo handling apron in case of damages Be sure to wear personal protective equipment when ...

Page 11: ...chine on a level surface turn off all the power switches and remove the key 2 Lift the recovery tank so that it can reach the battery cabin as shown in Figure 1 3 Fix the batteries into the compartment of battery cabin with care and lay battery connecting posts following the diagram below Figure 2 4 Connect battery cables to battery posts with red cable to the anode post and black cable to cathode...

Page 12: ...cleaner for easy and quick drying CLEANING BRUSH Use appropriate brush for optimal cleaning effect Specifications of recommended brush for JVC50BCN are as follows 20 spare brush is sold at Johnny Vac JVC50BR Pad holder JVCPD DIFFERENT TYPES OF PADS USED White For very soft job Red For soft jobs Blue For intense jobs Black For extreme jobs NOTE For more details on the different types of pads to use...

Page 13: ...e 3 above 3 Fix the squeegee assembly to the installation bracket following the diagram below Figure 4 Place the fastening knob into the socket completely before tightening Do not over tighten 4 Connect vacuum hose to the squeegee assembly as shown in Figure 5 below 5 Check squeegee blade and make proper adjustment 13 User Guide JVC50BCN M A CH INE INSTALLATION Figure 3 Figure 4 Figure 5 ...

Page 14: ...ne and centre it with the guard Figure 7 Lower the pedal again so that the guard falls down on the brush If the brush is properly centered a slight pressure from the control lever Figure 8 should be sufficient to engage it Otherwise all you have to do is do it manually taking care to make sure that the two parts coincide and doing a slight rotation until they snap properly NOTE To remove the brush...

Page 15: ...ion tank with a bucket make sure that it is clean Do not use the same bucket for filling and draining he machine ATTENTION For conventional scrubbing only use recommended cleaning detergents Machine damage due to improper detergent usage such as washing powder will void the manufacturer s warranty Do not use inflammable liquids in case of fire or explosion FOR SAFETY Follow the mixing and handling...

Page 16: ...ure That the waste are not far too big That the battery power indicator is at its maximum capacity To have the right kind of brush That squeegee blades are in good condition That the recovery tank is empty and that the filter of this tank is in place START THE MACHINE 1 Turn the starter key 2 Press the On Off Brush Switch see Figure 10 3 Press the On Off Vacuum Switch see Figure 11 16 User Guide J...

Page 17: ...17 User Guide JVC50BCN MA CH INE OPERATION 4 Lay squeegee lifting handle down see Figure 12 5 Release water valve handle and lift motor switch handle to start scrubbing see Figure 13 Figure 12 Figure 13 ...

Page 18: ...N FOR YOUR SAFETY Go slowly on inclines and slippery surfaces and wear non slip shoes 1 Respect the cleaning width of 20 inches 51 cm 2 Avoid leaving the unit running in stationary position to avoid marking your floors 3 Make sure the floors have been swept before using the appliance always clean the squeegee blades where dirt can accumulate and dirty your floors 4 Do not use on a slope exceeding ...

Page 19: ...atically shut off during excessive operations with left light blinking to prevent the battery cells from running out Charge the battery cells immediately in this case Figure 15 OVERLOAD PROTECTOR Your machine is equipped with a pressure gage for the brush This gage helps you to set the pressure you need for the brushes If the gage is red there is too much pressure Never have the gage in red light ...

Page 20: ... on a level surface when leaving or servicing it turn it off and remove the key Drain Recovery Tank 1 Carry the machine to a place for drainage and turn the power off 2 Hold the drain pipe upward remove its cap and lower the hose down for drainage see Figure 18 20 User Guide JVC50BCN M A CH INE OPERATION DR A IN THE TANKS Figure 17 Figure 18 For more details on the procedures for wastewater dispos...

Page 21: ...astewater filter inside the recovery tank see Figure 19 and clean it gently Allow it to dry completely before reinstalling it DRAIN SOLUTION TANK Simply unscrew the drain plug from the clean water tank as shown in Figure 20 21 User Guide JVC50BCN DR A IN THE TANKS Figure 19 Figure 20 ...

Page 22: ...V Output current 15 Ah USE OF CHARGER 1 Place the unit in a ventilated area Immobilize the device and turn off the ignition Avoid places where there might be fire hazards 2 Lift the front brush scraper and remove the ignition key 3 Open the cover of the recovery tank to ventilate the unit while charging the batteries 4 Plug the smart charger into a grounded electrical outlet and plug the charger c...

Page 23: ... to avoid shock or bumping 5 Isolate the components that generate sparks such as main switch fuse holder etc from the battery cells 6 The battery cells can be fixed to the machine directly since they are at the state of charge before delivery when out of service for a long period more than 2 months please recharge the battery cells even if unused 7 Keep batteries away from fire heat or direct sunl...

Page 24: ...LTAGE STATUS CHARGING TIME 4 5 H TURN RED FAN RUNNING TURN RED FAN RUNNING BLINK FAN STOPS LED1 TURNS RED LED2 TURNS GREEN FAN STOPS LED1 GOES OUT LED2 TURNS GREEN FAN STOPS FLOAT CHARGING STATUS CHARGING TIME 4 5 H SITUATIONS WHEN LED2 TURNS RED 1 Load short circuits 2 Reversed connection 3 Battery cable short circuit 4 Over heat LED2 turns Orange LED1 LED2 LED1 LED2 LED1 LED2 LED1 LED2 LED1 LED2...

Page 25: ...battery connection before machine maintenance to avoid electricity shock hazard DAILY MAINTENANCE after each time of use 1 Detach the discharge hose from the recovery tank Figure 22 and rinse it with a hose Figure 23 2 Remove the wastewater filter and clean it Figure 24 25 User Guide JVC50BCN MA CH INE MAINTENANCE Figure 22 Figure 23 Figure 24 ...

Page 26: ...ades and rinse them with warm water Figure 26 5 Regularly check that the rubber squeegee blades are in good condition If necessary rotate or change blades for new ones Figure 27 Use a rubber blade that is compatible with the device for better performance The recommended specifications for the JVC50BCN are 34 spare squeegee blade sold by Johnny Vac Front blade JVCSQ50N Rear blade JVCSQ50 RN 26 User...

Page 27: ...Y MAINTENANCE 1 Make sure that the clean water tank is empty by simply unscrewing the drain plug from the clean water tank Figure 29 2 Remove the filter from the clean water tank Figure 30 and clean it Figure 31 27 User Guide JVC50BCN M A CH INE MAINTENANCE Figure 28 Figure 29 Figure 31 Figure 30 ...

Page 28: ... Intervals Descriptions Daily 0 0 T Check and clean T T T T Person in charge Procedures Blinks fan stops Turn RED fan running Check the height of brush pad holder Check for damage abrasion or debris Remove the cables from the batteries Vacuum motor Brush motor Brush motor Duty caster Checks on this engine every 100 days after the first 500 hours of use Checks on this engine every 100 days after th...

Page 29: ...ng the squeegee lift the scraper and remove the scraper see Figure 33 2 Remove the screws holding the blades and remove the blades see Figure 34 3 Rotate and reassemble the rubber blades on the squeegee making sure the blades are in the correct position see Figure 35 29 User Guide JVC50BCN M A CH INE MAINTENANCE Figure 33 Figure 34 Figure 35 ...

Page 30: ...the ground is 2 mm Figure 36 At this distance once the wheels are on the ground the blades can bend perfectly and scrape the floor in the right way Figure 37 30 User Guide JVC50BCN MA CH INE MAINTENANCE 2 mm Figure 36 Figure 37 Figure 38 2 Adjust the nut as shown in Figure 38 If the center of the squeegee blade touches the floor when it is not the case to the left of the squeegee blade turn clockw...

Page 31: ...lade touches the floor when it is not the case to the right of the squeegee blade turn clockwise to lift the right side of the squeegee blade go in the opposite direction to lower the right side of the squeegee blade 31 User Guide JVC50BCN M A CH INE MAINTENANCE Figure 39 ...

Page 32: ... to another using winch and other safe installations MACHINE STORAGE 1 Always charge the batteries before storing the device Never store this unit for a long time with flat batteries During long term storage you must recharge the batteries every two to three months to avoid damaging the batteries and rendering them unusable 2 Drain and clean the solution tank and recovery tank 3 Store the machine ...

Page 33: ...just the nut of the brush Nut of the brush poorly adjusted Replace the switch Damaged switch Flatten or damaged battery Overload protection unactivated Overload protection unactivated Bad connection Disconnected power cable Bad connection Charger breakage Button is damaged Motor damaged Broken wheels The brush remains suspended or the button is damaged Replace the switch Replug the switch Replace ...

Page 34: ...ltage Recharge the batteries Clogged drain Clean the drain Squeegee blades worned Rotate or replace blades Damaged solenoid valve The hose of the tank is damaged Unclog or replace the hose Replace the solenoid valve Breakage of the drain Inadequate suction Insufficient battery voltage Recharge the batteries Battery failure Replace the batteries Battery charger failure Repair or replace the charger...

Page 35: ... 22 V the charger will not work 3 If the voltage is 22 V an alarm will be activated 4 Battery recharge is limited 5 In case of a drop of voltage an alarm will be activated Battery voltage cannot reach 22 4 V Recharge the batteries Charger or batteries not well connected LED2 turns green blink LED2 turns red Notes CODE FAULT SOLUTION ...

Page 36: ... motor 400 W Solution tank 13 gal 50 L Recovery tank 13 gal 50 L Cleaning path 20 500 mm Squeegee width 34 864 mm Efficiency 20 990 sq ft 1 950 m2 per hour Battery gel and charger Yes Working autonomy 3 5 h Net weight 276 lb 125 kg Dimensions 48 x 20 x 38 123 cm x 53 cm x 98 cm Warranty 2 year Parts Features ...

Page 37: ... 37 User Guide JVC50BCN TECHNICAL SPECIFICATIONS MACHINE DIMENSIONS 98 cm 123 cm 53 cm ...

Page 38: ...NOTES ...

Page 39: ......

Page 40: ...OU for having chosen one of our product Residential and commercial vacuum cleaner specialist ATTENTION Do not return the unit to the retailer before having spoken with us Our most precious wish is that you really love your vacuum cleaner In case of problems contact our experts at 1 800 361 2043 or by email at info johnnyvac com ...

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