OPERATOR’S MANUAL
JDI-LP5
OPERATOR’S MANUAL
JDI-LP5
Operating and Safety Precautions:
1. Read assembly and operating instructions and instructions before use
2. Personnel should always wear proper personal protection equipment and clothing.
3. Ensure that all fittings and connections are properly tightened.
4. Oil is flammable. Keep away from heat, sparks, and open flames as an explosion will result in severe personal injury including death.
5. Monitor the fluid level when filling the drain to prevent overflow or spillage.
6. Use care when rolling the oil drain when it is full of oil to prevent splashing or spillage.
7. Periodically inspect the screen for debris that may prevent the flow of oil.
8. Always connect the evacuation hose before running pump
9. Monitor the discharge hose when evacuating the drain to prevent overflow or spillage
Product Specifications:
a.
Max. Tank Capacity:
26.6 gal (100 L)
c. Electrical: 120 V/ 50-60 Hz
b. Functional Capacity:
22.6 gal (85 L)
d. Max. Flow Rate: 5 gpm (18.9 L/min)
Assembly
Tools and Supplies (not included)
PTFE tape
10 mm wrench
1-
1
⁄
16
” open end wrench
13mm open end wrench
11
⁄
16
” open end wrench
Pipe wrench
Flat screw driver
17mm open end wrench
19mm open end wrench
Assembly Procedure:
1. Assemble M12 flat washer (15), nut (16), and hex head screw (14) to wheels (13) using
19mm socket and wrench
(see Fig. 1)
.
2. Assemble four M10 hex head screws (9), four M10 nuts (12), and eight M10 flat washers
(10) per caster (11) using 17mm socket and wrench
(see Fig. 2)
.
3. Wrap ¾ NPT threads on drain with PTFE tape and assemble ¾ NPT elbow (17). Tighten
using pipe wrench and position facing upward
(see Fig. 3)
.
4. Remove eight M6 bolts (22) and pump cover (21) from rear of drain using 10mm wrench
(see Fig. 4)
. Mount the pump (23) and reinstall four M6 bolts with 10mm wrench.
5. Wrap ¾ NPT end of the ½ x 6-1/2 inch hose (18) with PTFE tape and thread into ¾ NPT
elbow(17). Tighten with a 1-1/16 inch wrench
(see Fig. 5)
.
6.
Wrap PTFE tape onto the ½ x 3/8 NPT hose barb fitting (20) and thread into the inside of
the pump (23). Tighten with a 11/16 wrench.
7. Place the hose clamp (19) on the ½ x 6-1/2 hose (18). Flex the hose to form a 90° arc and
slide the hose end onto the ½ x 3/8 hose barb fitting (20) on the pump
(see Fig. 6)
.
8. Position the hose clamp and tighten with flat head screw driver.
9. Wrap PTFE tape onto ½ NPT thread end of the ½ x 5-1/2 inch outlet hose (24) and assem-
ble female quick connector fitting
10. Wrap PTFE tape onto the 3/8 NPT end of the ½ x 5-1/2 inch outlet hose (24) and thread into
pump (23). Tighten with 11/16 wrench
(see Fig. 7)
.
11. Reinstall the pump cover (21) using four M6 bolts (22) and tighten with 10mm wrench
(see
Fig. 8)
.
12. Wrap the electrical cord of pump on the cleat of pump cover.
13. Wrap PTFE on the ½ NPT thread of the ½ x 10’ evacuation hose and assemble to the male
quick connect fittings.
14. Assemble 4 piece handle assembly (3, 6 x2, 8) with four M8 washers (4), nuts (7), and hex
head screws (5), using 13mm socket and wrench
(see Fig.9)
.
15. Attach handle assembly to tank with two M8 washers (4), nut (7), and hex head screw (5)
using 13mm socket and wrench
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 9
Fig. 7
Fig. 8
2.
3.
Product Specifications:
3
8
5
4
6
7
12
11
1
13
14
21
17
22
24
23
18
2
9
10
19
20
15
16
22
Contents:
Item
No.
Description
Qty.
12
M10 Nylon - Insert Locknut
8
13
6” Wheel
2
14
M12 Hex Head Cap Screw
2
15
M12 Flat Washer
2
16
M12 Nylon - Insert Locknut
2
17
3/4” NPT Elbow
1
18
1/2” x 5-1/2” Hose with 3/4”
Fitting
1
19
1” Hose Clamp
1
20
1/2” x 3/8” NPT Hose Barb
Fitting
1
Item
No.
Description
Qty.
1
Tank
1
2
Screen
1
3
Handle - Top
1
4
M8 Flat Washer
4
5
M8 Hex Head Cap Screw
2
6
Handle Brace
2
7
M8 Nylon - Insert Locknut
2
8
Handle Bottom
1
9
M10 Hex Head Cap Screw
8
10
M10 Flat Washer
16
11
Front Swivel Caster
2
Item
No.
Description
Qty.
21
Pump Cover
1
22
M6 Hex Head Cap Screw
8
23
120V Electric Pump
1
24
1/2” x 6-1/2” Outlet Hose with
3/8” and 1/2” NPT Fitting
1
25
1/2” NPT Female Quick
Connector
1
26
1/2” NPT Male Quick
Connector
1
27
1/2” x 10’ Evacation Hose
1
JDI-LP5 Manual 1 30 18:Layout 1 5/9/18 9:09 AM Page 2
