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HYDRAULIC RAM AND HOSES

 

 
Attach the main body section of the hydraulic cylinder to the bottom hole of the transport lug 
on the main frame. Connect the extending rod end of the cylinder to the bottom hole of the 
transport lug located on the wheel axle. Secure with clevis pins and clips. Attach the hydraulic 
hoses to the ram and fit couplings to the other end of the hoses. Keep the hoses well clear of 
the gangs. This is achieved by elevating the hoses using the hose spring (Pt 3389) and clamps 
(Pt 3390) which are attached to the drawbar. It may be necessary to secure the hoses to the 
main frame further using plastic ties provided. Connect the hoses to the remote hydraulics of 
the tractor. 
Note: The transport bar is usually used when no hydraulics are available. For example: towing 
the discs with a utility. If the transport bar (Pt 3360) is being used, the hydraulic cylinder may 
need to be connected with the ports facing the ground. The side port on the hydraulic cylinder 
may also need to be used to prevent the bar interfering with the hydraulics.

 

 

OPERATION 

 
Once all safety procedures have been followed, start the tractor and raise the disc cultivator off 
the ground using the hydraulics.  

 
TRANSPORT 
 

Use the transport bar provided at all times when transporting over long distances. This 
prevents the hydraulic ram from being damaged. The transport bar is connected to the upper 
hole of the transport lug on the main frame and the upper hole of the transport hole on the 
wheel axle. Secure using the pins provided. Remember to remove the transport bar before 
using the ram. The bar may remain connected to the rear hole and be flipped backwards when 
not in use. By doing this, it is clear of the ram’s movements and always handy when required.

 

 
Turning 

 
When turning with the implement whilst cultivating, always turn into the vee of the gangs (to 
the right). Otherwise if turning away from the vee of the gang (to the left) the discs are to be 
raised clear of the ground until the turn is completed. If this is not done, excessive strain may 
be placed on the tractor and discs, eventually causing damage. 

 
Stopping

 

 

Lower the cultivator, stop the tractor engine (removing the ignition key) and apply the park 
brake. Ensure that the cultivator is well supported when not in use. If detaching the drawbar, 
use the parking jack to hold the drawbar in place

 

 
CAUTION: 

 When the cultivator is on the ground, yet not linked to the tractor, it may be 

unstable. Ensure the machine is prevented from rolling backward or forward.  
 

Levelling the machine

 

 

The only positive way to ensure the machine is level, is to work through the ground at the 
desired depth. Whilst the discs are still in the ground, check the penetration at each end of the 
gang frames. Should the machine require levelling because the discs are lifting out or digging 
into the ground, the best suggested method of adjusting is to raise the machine clear of the 
ground and adjust the tension springs as required. If one side is digging in more than the other 

Summary of Contents for 0850

Page 1: ... 6mm Discs 0851 0861 0871 24 Plate with 24 x 5mm 24 x 6mm 26 x 6mm Discs 0852 0862 0872 28 Plate with 24 x 5mm 24 x 6mm 26 x 6mm Discs 0853 0863 0873 32 Plate with 24 x 5mm 24 x 6mm 26 x 6mm Discs 130 FRANKSTON DANDENONG RD DANDENONG SOUTH VIC 3175 AUSTRALIA ABN 79 007 035 369 PHONE 03 9791 2494 FAX NO 03 9794 5568 berends johnberendsimplements com au www johnberendsimplements com au ...

Page 2: ...TABLE OF CONTENTS Page No SAFETY INSTRUCTIONS 3 INTRODUCTION 5 SAFETY FEATURES 6 ASSEMBLY 7 OPERATION 9 MAINTENANCE 11 SPARE PARTS 12 DISC SET UP 16 ...

Page 3: ... linkage Avoid standing between the implement and the tractor when coupling machinery All machines should be mounted and retained correctly All guards must be kept in place and correctly maintained P T O shafts must be correctly attached and secured to both the tractor and the machine Decals must be visible and legible at all times Keep well clear of all moving parts Keep all people and animals at...

Page 4: ...way or use it for any other purpose than it was designed to do Never work under unsupported machines or adjust unsupported machines Do not enter the danger zone where a load being carried by a machine could fall on you for example a round bale from a bale fork a log from a carryall or material from a rear end loader These instructions should be used in conjunction with any local regulations regard...

Page 5: ...screw can be adjusted to transfer weight to the rear of the cultivator resulting in even disc penetration Easy gang adjustment provides a perfect level finish Hydraulic ram and hoses for wheel lift are standard Fully adjustable drawbar and pronged scrapers are standard on the RM80 with options of formed scrapers for heavy soils MACHINE SPECIFICATIONS 20 Plate 24 Plate 28 Plate 32 Plate Approx weig...

Page 6: ...6 Safety Features 1 SERIAL NUMBER Decal inside frame 2 WARNING DECAL 3 BERENDS DECAL Top of frame 2 1 3 ...

Page 7: ...e back of the main frame up and support it whilst rolling the rear gang into position Starting with the right hand side place the rear U bolt approximately 225mm behind the main frame cross member and using the clamp plate secure the frames with nuts and spring washers On the left hand side of the rear gang the rear U bolt should be 610mm from the same cross member and secure using the clamp plate...

Page 8: ... semi circular section which should be positioned facing the outside of the main frame where the axle is welded to the arms The U bolts should face downwards as they do in the gang set up Secure all four U bolts using the spring washers and nuts provided Ensure the wheel blocks are still positioned in the main frame locating mounts Fit the flotation tyres Pt 3373 to the two hubs PT 3365 and secure...

Page 9: ...ansport lug on the main frame and the upper hole of the transport hole on the wheel axle Secure using the pins provided Remember to remove the transport bar before using the ram The bar may remain connected to the rear hole and be flipped backwards when not in use By doing this it is clear of the ram s movements and always handy when required Turning When turning with the implement whilst cultivat...

Page 10: ...king of the tractor A tractors incorrect pulling behaviour would be due to an uneven working pressure on the discs and by trying the following methods there will be a solution which will correct the tractor s direction so it will maintain a straight line to the direction of travel a Check the gangs are set at the correct angles or try an alternate angle refer d bearing in mind the closer you have ...

Page 11: ... a smear of grease to keep nuts and thread corrosion FREE 2 Wheel hubs are pre packed with grease and should only need attention at the end of each season unless dusty conditions cause seals to break down Force wheel bearing grease between rollers cone and cage using hand method or grease packing equipment Add grease in wheel hub between hub between caps and fill hub cap Wheel Bearing Adjustment T...

Page 12: ... w nut sw 3 3381 8 RM 19 Plate suit U bolt 4 1559 1 Front cross bar 5 3387 2 Bush 3386 4 Square washer 1879 2 Bolt nut sw 6 1558 1 Drawbar no plates bolts 7 1557 2 Draw bar plates 8 1879 7 Bolt nut sw 9 3398 2 Drawbar tongue bolt nut sw 10 3397 1 Drawbar tongue 11 1556 1 Pressure screw bar pipe end 12 1640 2 Spring 13 1555 1 Pressure screw bar threaded rod 14 3346 1 Plain washer 15 3345 2 Locknut ...

Page 13: ...13 RM 80 Top Frame 1 2 3 4 5 6 7 11 13 12 10 9 8 14 15 16 17 19 20 21 18 22 23 ...

Page 14: ... Full nut hexagon 4 0576 ar P 594 Head washer 5 1955 ar Bolt nut sw suit scraper clamp 6 3340 ar Bolt nut sw suit hanger bracket 7 1591 ar Scraper state length 8 3341 ar Scraper clamp 9 0568 ar P 592 Disc spacer spool 10 ar Disc refer disc list 11 0572 ar P 591 Bearing spacer spool 12 3342 ar Hanger bracket 13 3343 ar Bearing bolt nut sw 14 0585 ar Flanged disc bearing complete 15 0570 ar P 590 Be...

Page 15: ... Inner bearing cup suit FAD hub 5 3365 2 Hub FAD 6 3364 12 Stud suit FAD hub 7 3366 2 Outer bearing cup suit FAD hub 8 3367 2 Flat washer 9 3369 2 Castellated nut 10 3368 2 Split pin 11 3370 2 Hub cap 13 3371 2 6 stud rim 14 3372 2 Tube 15 3373 2 Tyre 16 3374 12 Wheel nut 17 3375 4 U Bolt 18 3376 4 P 552 Wheel blocks 19 1569 1 Main axle 20 3377 1 Bronze bush 20 19 16 13 14 15 ...

Page 16: ...m 610mm 305mm 420mm 535mm 180mm 330mm 380mm 24 PLATE 350mm 845mm 540mm 655mm 770mm 415mm 565mm 615mm 28 PLATE 585mm 1080mm 775mm 890mm 1005mm 650mm 800mm 850mm 32 PLATE 820mm 1315mm 1010mm 1125mm 1240mm 885mm 1035mm 1085mm C B D H 570mm 200mm 370mm 280mm ...

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