John Bean EZ-ADAS Service & Parts Manual Download Page 4 | Manualshive

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Service Parts

Recalibration Fixtures and Hardware

Recalibration Fixtures and Hardware

Name / Part Number /

Qty

Image

Target Thumbscrew

Pack of 12

EAK0366L12A

AS10

Alignment Fixture

EAA0496L05AR

AS11

Alignment Fixture

(use with AS10)

EAA0496L15AR

AS20

Rear Laser

Alignment Fixture

EAA0496L07AR

AS21

Rear Alignment

Fixture

EAA0496L12AR

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Summary of Contents for EZ-ADAS

Page 1: ...TM ServiceParts Manual EAZ0139L70ARev A ...

Page 2: ...NOTES ...

Page 3: ...07A No 4 Target Mount Service Kit 4 EAK0366L06A No 3 Target Mount Service Kit 5 EAK0366L05A No 2 Target Mount Service Kit 6 EAK0366L04A No 1 Target Mount Service Kit 7 EAK0366L08A Cross Beam Service Kit 8 EAK0366L11A Winch Service Kit 9 EAK0366L02A Leveling Foot Service Kit 10 EAK0366L01A Caster Service Kit 11 EAK0366L03A Front Alignment Plate Service Kit 1 9 3 4 5 6 7 8 10 11 2 EAZ0139L70A Rev A ...

Page 4: ...n Fixtures and Hardware Name Part Number Qty Image Target Thumbscrew Pack of 12 EAK0366L12A AS10 Alignment Fixture EAA0496L05AR AS11 Alignment Fixture use with AS10 EAA0496L15AR AS20 Rear Laser Alignment Fixture EAA0496L07AR AS21 Rear Alignment Fixture EAA0496L12AR ...

Page 5: ...res and Hardware 1 2 4 5 6 7 8 9 10 3 AT10 Tape Rule Stand EAA0496L09AR Laser Stand EAA0496L06AR Zero Stop EAA0496L13AR Honda Extension Arm Kit North America EAA0496L04AR Laser Unit 3 24413A Tape Rule 1 41584A Name Part Number Qty Image ...

Page 6: ...4 Service Parts Recalibration Fixtures and Hardware T Handle Quick Lock Pin and Lanyard 8 73437A01 Cross Beam Pivot Bolt 1 05115A Knurled Locking Knob 1 42984A Name Part Number Qty Image ...

Page 7: ...cable automotive manufacturer s service information to make certain that the most recently published targets are used Do not use the targets published in this document if the automotive manufacturer has published targets that are more recent Name Part Number Qty Image FIAT FIA FC 01 EAK0362L18A Qty 1 HONDA ACURA HON FC 01 EAK0362L28A Set Qty 2 Pc HON FC 02 EAK0362L11A Set Qty 3 Pc ...

Page 8: ...6 Service Parts Front Camera Targets HON FC 03 EAK0362L13A Qty 1 HYUNDAI KIA HYU FC 01 EAK0362L29A Qty 1 MAZDA MAZ FC 01 EAK0362L27A Qty 1 MAZ FC 02 EAK0362L33A Set Qty 2 Pc Name Part Number Qty Image ...

Page 9: ...mera Targets 1 2 4 5 6 7 8 9 10 3 MERCEDES BENZ MB FC 01 EAK0362L25A Qty 1 MITSUBISHI MIT FC 01 EAK0362L32A Set Qty 2 Pc NISSAN INFINITY NIS FC 01 EAK0362L30A Qty 1 NIS FC 02 EAK0362L26A Set Qty 2 Pc Name Part Number Qty Image ...

Page 10: ...8 Service Parts Front Camera Targets NIS FC 03 EAK0362L20A Set Qty 2 Pc TOYOTA LEXUS TOY FC 01 EAK0362L34A Qty 1 TOY FC 02 EAK0362L23A Qty 1 TOY FC 03 EAK0362L24A Qty 1 Name Part Number Qty Image ...

Page 11: ...ts Front Camera Targets 1 2 4 5 6 7 8 9 10 3 RENAULT REN FC 01 EAK0362L19A Qty 1 SUBARU SUB FC 01 EAK0362L37A Qty 1 SUB FC 02 EAK0362L38A Qty 1 VOLKSWAGEN AUDI VAG FC 01 EAK0362L31A Qty 1 Name Part Number Qty Image ...

Page 12: ...e information to make certain that the most recently published targets are used Do not use the targets published in this document if the automotive manufacturer has published targets that are more recent Name Part Number Qty Image MERCEDES BENZ MB RC 01 EAK0362L36A Set Qty 2 Pc MB RC 02 EAK0362L21A Set Qty 3 Pc EAK0362L22A Kit Includes EAK0362L21A Target Kit and MB TBAR 01 Fixture MB TBAR 01 5 011...

Page 13: ... to make certain that the most recently published targets are used Do not use the targets published in this document if the automotive manufacturer has published targets that are more recent VOLKSWAGEN AUDI VAG RC 01 EAK0362L35A Set Qty 2 Pc Name Part Number Image Front Radar Kit EAA0496L11AR Kit Includes RAD 10 Stand RAD 01 137 mm MAZDA HONDA ACURA TOYOTA LEXUS RAD 02 212 mm MITSUBISHI RAD 03 112...

Page 14: ...12 NOTES ...

Page 15: ...TM Index ...

Page 16: ...A No 1 Target Mount Service Kit EAZ0139L63A Rev A EAK0366L05A No 2 Target Mount Service Kit EAZ0139L63A Rev A EAK0366L06A No 3 Target Mount Service Kit EAZ0139L63A Rev A EAK0366L07A No 4 Target Mount Service Kit EAZ0139L67A Rev A EAK0366L08A Cross Beam Service Kit EAZ0139L68A Rev A EAK0366L09A Vertical Scale Service Kit EAZ0139L69A Rev A EAK0366L10A Cross Beam Pivot Service Kit EAZ0139L71A Rev A E...

Page 17: ...n the ADAS Recalibration System User Guide for instructions 2 In order to replace the caster assembly the unit must be positioned on it s side With the assistance of a helper position the unit on it s side in a manner that avoids damaging the unit Ensure the unit is secure before performing the repair 3 Remove and discard the existing caster assembly by removing the four locknuts and carriage bolt...

Page 18: ...nit must be positioned on it s side With the assistance of a helper position the unit on it s side in a manner that avoids damaging the unit Ensure the unit is secure before performing the repair 3 Remove the existing leveling foot assembly by unthreading the knob from the leveling foot stud and then unthread the stud from the base plate 4 Discard all parts removed Figure 1 Installation See Figure...

Page 19: ...ration Not following these repair and safety instructions can result in personal injury unsafe conditions and equipment damage Repair Instructions Removal See Figure 1 for reference 1 Remove the existing front alignment plate by unthreading the four screws attaching it to the support plate 2 Discard all parts removed Figure 1 Installation See Figure 1 for reference 1 Apply thread locker to the fou...

Page 20: ...en sliding or moving parts Check and replace all damaged and worn parts as required before returning the unit back into operation Not following these repair and safety instructions can result in personal injury unsafe conditions and equipment damage Repair Instructions See Figure 1 for reference Removal Remove the screws from the cross beam end and remove the end plate If replacing mount 1 or 4 un...

Page 21: ...vot Bearing J 2 End Cap K 4 Self Tapping Screw 12 24 x 3 8 in Not Shown 1 Tube Thread Locker Figure 1 A K F A A J H I A D E B G C EAZ0139L67A Rev A 10 M 19 2019 IDSC Holdings LLC All Rights Reserved All pictures and illustrations shown are for reference purposes only All information including specifications herein are subject to change without notice IDSC Holdings LLC 2801 80th Street Kenosha WI 5...

Page 22: ...installing it on the mast 1 Install the four original target mount brackets onto the new cross beam C The target mounts are numbered and must be positioned in sequence on the cross beam left to right with number 1 mount on the left side 2 Install the new cross beam end plates J using two new self tapping screws per side K Tighten the screws to 3 7 lb ft 4 6 Nꞏm 3 Position the new lower mount brack...

Page 23: ...2 2 Scale Bracket H 1 Scale Lock Bracket Figure 1 D E B D A C1 G2 C2 H E D B F G1 EAZ0139L68A Rev A 10 M 19 2019 IDSC Holdings LLC All Rights Reserved All pictures and illustrations shown are for reference purposes only All information including specifications herein are subject to change without notice IDSC Holdings LLC 2801 80th Street Kenosha WI 53143 Vertical Scale Service Kit TM EAK0366L09A R...

Page 24: ...e upper bolts in the slot to aid in reassembly 7 All parts removed may be discarded except the locking knob Installation See Figure 1 for reference 1 Install the replacement slide bearings E onto the replacement upper and lower scale brackets G1 G2 using the new self tapping screws B provided Tighten the screws hand tight 2 Using the existing bolts install the new upper and lower scale brackets G1...

Page 25: ...cket M 1 Vertical Pointer Bracket N 4 Socket Hex Screw M6 x 25mm O 1 Pivot Guide Not Shown 1 Tube Thread Locker Figure 1 N M J I O I L K D H G F A E A A C B EAZ0139L69A Rev A 10 M 19 2019 IDSC Holdings LLC All Rights Reserved All pictures and illustrations shown are for reference purposes only All information including specifications herein are subject to change without notice IDSC Holdings LLC 28...

Page 26: ... mounts before removal Retain all parts removed in previous steps for reassembly 4 With the use of a helper hold and support the cross beam assembly while removing the hex head pivot screw G This will allow you to remove the cross beam as an assembly 5 Remove all parts A B C D E F and H from the cross beam Discard all parts including hex head pivot screw G Figure 2 Cross Beam Assembly See Figures ...

Page 27: ...oving the cable end from it s anchor point secure it in a manner to avoid the cable from unspooling from the winch Discard all parts removed 5 Remove the four hex nuts I attaching the pivot mount bracket L to the slide bearing brackets and then remove the pivot mount bracket L Discard all parts removed Pivot Bracket Installation See Figures 1 and 4 for reference Figure 4 1 Install the new pivot mo...

Page 28: ...lieve the tension on the winch cable then lock the cross beam in place 2 Turn the winch handle counterclockwise to unspool all the cable from the winch Pull the slack cable down and off the winch from the front side of the target fixture 3 Loosen the two cable clamp screws C and remove the end of the cable from the winch Figure 2 4 Remove the vertical scale thumbscrew B and the nylon washer 5 Remo...

Page 29: ... winch bracket using four new hex nuts A Tighten the hex nuts to 7 4 lb ft 8 12 Nꞏm 5 Pull the winch handle out and remove it Figure 4 6 Remove the four winch cover screws Figure 4 Figure 4 7 Remove the cover and gear assembly 8 Thread the end of the winch cable into the slot in the top of the housing and then anchor it to the pulley spool using the setscrew Figure 5 The cable should be on the sid...

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