John Bean EELR538A Installation, Operation & Maintenance Manual Download

Page: 13 / 19

Models EELR538A and EELR539A
Models EELR540A and EELR541A

Installation, Operation and Maintenance

Page

Rev. 08/27/2021

15-18000-IOM-W.doc

ARTS

REAKDOWN

Fig A. Column Extension & Overhead

ITEM #

PART #

QTY/LIFT DESCRIPTION

12025

POWER COLUMN WELD

12026

IDLER COLUMN WELD

12102

COLUMN EXTENSION (14’-6” O.A. Ht.)

12022

COLUMN EXTENSION (16’-6” O.A. Ht.)

12039 1

OVERHEAD

A2067 1

SHUTOFF BAR

31129 1

SHUTOFF BAR CUSHION

B2064-01 1

LIMIT SWITCH PACKAGE

(INCLUDES SWITCH w/ CORD, BOTH BRACKETS, & ITEMS 7-10)

B2065-3 4

M6 x 14mm PHILLIPS PAN HEAD SCREW

B2065-4 4

M6 SERRATED FLANGE HEX NUT

B2065-5 1

CLEVIS PIN 10mm x 55 Lg.

GJY12-3 1

HAIRPIN COTTER

A1153 24

3/8”-16NC HEX. FLG. HD. C.S x 3/4” Lg.

A1154 32

3/8”-16NC HEX. FLG. NUT

A1122-12 4

HOSE CLAMP (.68”) FOR 3/8” HOSE

A2159 4

3/8”-16NC x 3” Lg. HEX HEAD CAP SCREW

12116H

COLUMN EXTENSION PACK (14’-6” O.A. Ht.) Items (2, 64, 65, 66, 67)

12117H

COLUMN EXTENSION PACK (16’-6” O.A. Ht.) Items (2, 50, 64, 65, 66, 67)

IMPORTANT

Replace all worn or broken parts with

genuine Snap-on Equipment parts.

Contact your local

Snap-on Equipment parts distributor for pricing and availability. Call Snap-on Equipment at

(501)

450-1500

for the distributor in your area.

Summary of Contents for EELR538A

Page 1: ...t MODEL EELR538A EELR539A 15 000 LB CAPACITY 3750 LB PER ARM MODEL EELR540A EELR541A 18 000 LB CAPACITY 4500 LB PER ARM Snap on Equipment 309 Exchange Avenue Conway Arkansas 72032 Tel 501 450 1500 Fax 501 450 1585 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Page 2: ...F C E DRIVE ON DIRECTION 7 8 TO NEAREST OBSTRUCTION OR NEAREST WALL 19 REF 168 14 0 MIN TO NEAREST OBSTRUCTION 168 14 0 MIN TO NEAREST OBSTRUCTION COLUMN BASE PLATES E REAR OF COLUMN FRONT OF COLUMN D D Fig 1c Arm and Pad Height WITHOUT STACK ADAPTERS 53 4 Fig 1a General Specifications Fig 1b Service Bay Layout A B F C E DRIVE ON DIRECTION 7 8 TO NEAREST OBSTRUCTION OR NEAREST WALL 19 REF 168 14 0...

Page 3: ...ft performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F Outdoor Installation is Prohibited ELECTRICAL REQUIREMENTS For lift installation and operation it is necessary to have a dedicated circuit with circuit breaker or time delay fuse Refer to wiring diagram for circuit sizing AIR REQUIREMEN...

Page 4: ... 14 6 12019 SYNC CABLE ASS Y 16 6 B12069 4 ADAPTER EXTENSION 4 B12068 2 ADAPTER EXTENSION 8 12071 2 ADAPTER RACK 12093 4 ARM RESTRAINT ASSEMBLY 12119 12087 19 1 POWER UNIT SINGLE PHASE 12089 12089 19 POWER UNIT THREE PHASE 15 18000 LP W 1 LITERATURE PACK ACCEPTED OILS Do not use oils with detergents Hydraulic fluid is not provided with the lift shipment 10 wt anti foam anti rust hydraulic biodegra...

Page 5: ...r each carriage 8 Vacuum dust from the hole for proper holding power 9 Shim both columns to plumb using the shims provided as shown in Fig 3 DO NOT shim more than 1 2 at any given point Use a level no less than 24 in length to plumb columns 10 Assemble washer and nut to anchor with nut just below impact section of bolt Drive anchor into hole until nut and washer contact base Fig 3 Column Shimming ...

Page 6: ...6 Overhead Bracket Idler Side 16 Assemble the cable trapping hardware with a 3 8 16 x 3 Lg bolt with 2 3 8 16 flange nuts at each upper sheave location For the lower sheaves use a 3 8 16 x 3 4 Lg bolt and a 1 4 dia x 1 3 4 Lg clevis pin Fig 7 At the upper and lower sheave connections disassemble and reassemble the cable trapping hardware Fig 7 Cable Trapping SYNCHRONIZER CABLES 17 Manually raise t...

Page 7: ...racket AULIC LINES Fig 10 Power Unit Mounting 20 Connect the cylinder line to the overhead line using a tee Install the power unit line to the tee in the Power column and to the power unit outlet port Install hose clamps with a 3 8 16 x 3 4 hex flange bolt and 3 8 16 hex flange nut Install 2 hose clamps in overhead and 1 hose clamp in each column extension Fig 11 Fig 11 Power Side Column Ext Hyd R...

Page 8: ...utton valve to the tee Fig 14 26 Connect the rest of the 1 8 air line to the top of the tee and run it up the column attaching it to the hydraulic line using wire ties Fig 14 Fig 14 Lock Release 27 After running the 1 8 air line along the hydraulic line in the overhead and out the other opening in the Idler Column Fig 14 run the air line down the column using adhesive tab and wire ties Attach it t...

Page 9: ...for power side 38 Raise lift 6 inches Repeat step 36 until no air comes out of cylinder 39 Pressure test hydraulic system Energize power unit raise lift to full rise and continue to run motor for additional 10 seconds NOTE pressure relief will make a high pitch squeal sound for these 10 seconds Check hydraulic system for leaks 40 Energize power unit again for 10 seconds With a clean rag wipe down ...

Page 10: ...1 15 18000 IOM W doc 1 5 4 6 Normally Open M FIELD CONECTIONS FIELD CONECTIONS A2 A1 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7 T4 T8 T5 FOR THREE PHASE M FOR SINGLE PHASE Wiring Diagram Fig 17 Electrical Wiring Diagram ...

Page 11: ...employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALIOIM American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the empl...

Page 12: ...hicle until both locks are free 3 Disengage the locks by pressing and holding the lock release palm button 4 Lower the vehicle by depressing the lowering valve handle 5 Continue to lower the vehicle until the carriages stop against the base plate Retract the extension arms and park them LOSS OF POWER If for any reason the lift will not raise off the locks or the locks will not retract consult fact...

Page 13: ...ITEMS 7 10 7 B2065 3 4 M6 x 14mm PHILLIPS PAN HEAD SCREW 8 B2065 4 4 M6 SERRATED FLANGE HEX NUT 9 B2065 5 1 CLEVIS PIN 10mm x 55 Lg 10 GJY12 3 1 HAIRPIN COTTER 11 A1153 24 3 8 16NC HEX FLG HD C S x 3 4 Lg 12 A1154 32 3 8 16NC HEX FLG NUT 13 A1122 12 4 HOSE CLAMP 68 FOR 3 8 HOSE 14 A2159 4 3 8 16NC x 3 Lg HEX HEAD CAP SCREW 12116H 1 COLUMN EXTENSION PACK 14 6 O A Ht Items 2 64 65 66 67 12117H COLUM...

Page 14: ...Models EELR538A and EELR539A Models EELR540A and EELR541A Installation Operation and Maintenance Page 14 Rev 08 27 2021 15 18000 IOM W doc PARTS BREAKDOWN continued Fig B Lock Power Idler ...

Page 15: ...32 HEX NUT 28 37023 2 8 LOCK WASHER 29 37119 2 CLEVIS PIN KIT 30 37120 2 ROD END 31 37026 2 AIR CYLINDER 32 37041 2 SWIVEL ELBOW 1 8 PUSH LOCK 33 12088 2 EXTENSION SPRING 34 37042 2 CYLINDER PIVOT ROD 35 37031 4 5 32 SPEED NUT 36 12073 4 5 16 18 x 5 8 Lg THREAD CUTTING PAN HEAD SCREW 37 12037 2 LOCK RETAINER 38 12033 2 LOCK WELD 44 37072 2 SNAP ON LOCK COVER 45 37032 1 1 8 UNION TEE PUSH LOCK 46 3...

Page 16: ...1 HYD TEE 54 12257 1 POWER UNIT HOSE ASSEMBLY 55 12119 1 POWER UNIT SINGLE PHASE 15000 12089 POWER UNIT THREE PHASE 12087 19 POWER UNIT SINGLE PHASE 18000 12089 19 POWER UNIT THREE PHASE 56 31025 1 LINE CLAMP 57 40085 1 1 4 20 HEX FLANGE NUT 58 A2125 1 1 4 20 x 3 4 LG HEX FLANGE BOLT 59 A1122 12 1 HOSE CLAMP 60 A1153 1 3 8 16 x 3 4 LG HEX FLANGE BOLT 61 A1154 1 3 8 16 HEX FLANGE NUT IMPORTANT Repl...

Page 17: ...FLG HD CAP SCREW 63 A2158 2 Ø1 4 x 1 3 4 Lg CLEVIS PIN 64 31019 6 PULLY ASSEMBLY 65 31020 6 WASHER 66 31021 6 1 3 8 RETAINING RING 67 12100PR 2 SYNC CABLE ASSEMBLY 14 6 O A Ht 12019PR 2 SYNC CABLE ASSEMBLY 16 6 O A Ht IMPORTANT Replace all worn or broken parts with genuine Snap on Equipment parts Contact your local Snap on Equipment parts distributor for pricing and availability Call Snap on Equip...

Page 18: ... AS NEEDED 87 12072 4 1 2 13 x 5 8 SOCKET HD C S 88 12084 4 1 2 INTERNAL TOOTH LOCKWASHER 92 12091 2 ADAPTER RACK 93 A1153 4 3 8 16NC x 3 4 Lg HEX FLG HD C S 94 A1154 4 3 8 16NC HEX FLG NUT 95 B12068 2 STACK ADAPTER 8 96 B12069 4 STACK ADAPTER 4 97 B12162S 4 FOOT PAD ASSEMBLY 97A A1104 H 4 PAD 100 B1084 4 45mm RETAINING RING 101 B2026 3 2 DOOR GUARD 102 X10 088 4 M8 x 30 SOCKET HEAD CAP SCREW 103 ...

Page 19: ...9 SPEC PAGE HAS BEEN UPDATED WITH PAD HEIGHTS MALE ARM HEIGHT AND ARM SWING SYNC CABLE PART NUMBER WERE UPDATED IN PBD ANCHOR BOLT PART NUMBERS WERE ADDED TO PBD ADDED STEP TO CHECK THE ARM STOP BOLTS TO MAKE SURE THEY ARE TIGHT 02 13 2020 12073 WAS CHANGED TO A THREAD CUTTING SCREW 02 18 2021 UPDATED THE ANSI ALI ALCTV AND ALOIM UPDATED THE LIFT OVERALL WIDTH 08 27 2021 OUTDOOR INSTALLATION IS PR...

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