JLG R2632 Operation And Safety Manual Download

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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

31215090

2-7

Inspection Diagram

OAD00621

order

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Summary of Contents for R2632

Page 1: ...fety Manual Original Instructions Keep this manual with the machine at all times AS NZS ANSI GB Models R2632 R3246 PVC 1910 31215090 October 4 2019 Rev B T o o r d e r g o t o D i s c o u n t E q u i...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating proce dures essential for the safe and proper machine operation for its int...

Page 5: ...KGROUND INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND NOTICE IN...

Page 6: ...REVISION LOG d 31215090 REVISION LOG Original Issue A August 29 2019 Revision B October 4 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 7: ...TION INSPECTION AND MAINTENANCE 2 2 Inspection and Maintenance Table 2 3 2 3 PRE START INSPECTION 2 4 2 4 WALK AROUND INSPECTION 2 6 Inspection Diagram 2 7 2 5 FUNCTION CHECK 2 8 SECTION 3 MACHINE CON...

Page 8: ...D 3 17 Platform with Rail in Rail Extension Deck 3 17 Platform with Dual Rails Extension Deck 3 19 3 12 PLATFORM MANUAL DESCENT 3 21 3 13 PARKING AND STOWING MACHINE 3 22 3 14 MACHINE LIFTING AND TIE...

Page 9: ...s 6 3 Maximum Allowable Operating Slope 6 3 Platform Capacities 6 3 Tires 6 4 Batteries 6 4 6 4 BATTERY CHARGER 6 5 Specifications 6 5 Delta Q 6 6 Eagle Performance 6 6 Green Power China GB Only 6 7 6...

Page 10: ...inspection mainte nance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE PROPERTY DAMA...

Page 11: ...re that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel This machine can be operated in nominal ambi...

Page 12: ...except in an emergency Do not carry materials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be responsible for all machine operat...

Page 13: ...rd per lanyard anchorage point Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowered Face the platform when ent...

Page 14: ...ional clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insulating barriers are installed to prevent contact and the barriers are rated fo...

Page 15: ...Do not operate the machine when wind conditions exceed specifi cations shown in Section 6 3 or as shown on the capacity placard on the platform billboard Factors affecting wind speed are plat form ele...

Page 16: ...tbreeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0...

Page 17: ...wire cable or any similar items to platform If the scissor arm assembly or platform is caught so that one or more wheels are off the ground all persons must be removed before attempting to free the m...

Page 18: ...f personnel and other factors Be aware of stopping distances in all drive speeds When driving in high speed reduce drive speed before stopping Travel grades in low speed only Do not use high speed dri...

Page 19: ...d at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible...

Page 20: ...Do not modify the MEWP in any way to affect stability Reference the Service and Maintenance Manual for the weights of critical stability items MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY...

Page 21: ...e where overhead obstructions other moving equipment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical con ductors 9 Selection of the appropria...

Page 22: ...del of MEWP the user shall ensure the operator is familiarized on the follow ing 1 Location of the manual storage compartment and the requirement to ensure the required manual s are present on the MEW...

Page 23: ...ed Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManualandappli cableJLGinspectionform AnnualMachine Inspection seeNotebelow Annually nolaterthan13monthsfromthedateofpriorinspection Ow...

Page 24: ...level in the pump reservoir and add as required refer to Section 6 6 8 Accessories Attachments Refer to the Accessories section in this manual or accessory installed upon the machine for specific ins...

Page 25: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215090 2 5 Lanyard Attach Points 0 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 26: ...Refer to Inspection Note 3 Ground Control Console Placard secure and legible con trol switches return to neutral position when activated and released emergency stop switch functions properly Control...

Page 27: ...ECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215090 2 7 Inspection Diagram 1 2 3 4 5 6 7 8 9 10 11 1 12 OAD00621 13 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 28: ...tection bars are fully lowered when the platform is raised 2 From the Platform Control Console a Ensure the control console is firmly secured in the proper location b Ensure all guards protecting swit...

Page 29: ...the platform must be fully lowered stowed to drive NOTE Machine R2632 does not have outdoor functionality in the AUS market Table 2 1 High Drive Cutout Height MODEL HIGH DRIVE SPEED CUTBACK HEIGHT DRI...

Page 30: ...SWITCH TO STOP THE MACHINE 3 2 DESCRIPTION This machine is a Mobile Elevating Work Platform MEWP used to position personnel along with their necessary tools and materials at work locations This MEWP h...

Page 31: ...ty 3 All machine systems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the limits of the maxi...

Page 32: ...W BEEN DROPPED OR OTHERWISE DAMAGED IN ANYWAY ALWAYS DISCONNECT THE CHARGER AC SUPPLY BEFORE MAKING OR BREAKING THE POSITIVE NEGATIVE CONNECTIONS TO THE BATTERY DO NOT OPEN OR DISASSEMBLE CHARGER 2 Af...

Page 33: ...ONTROL LOCATIONS 1 Platform Control Station 2 Ground Control Station 3 Side Compartment Door Latch Both Sides 4 A C Plug Battery Charger Input 5 Platform Manual Descent 6 A C Plug Platform A C Recepta...

Page 34: ...ROL CONSOLE 1 Ground Platform OFF Key Selector Switch 2 Platform Lift Lower Switch 3 Inverter ON OFF Switch If Equipped 4 Ground Emergency Stop Button 5 Hourmeter 6 Overload Indicator LSS 7 MDI Indica...

Page 35: ...OFF position 3 when not using machine or parking the machine overnight Platform Lift Lower Switch A three position momentary contact switch controls raising and lowering of the platform from the grou...

Page 36: ...ter indicates the number of hours the machine has been operated Overload Indicator LSS The Overload Indicator indicates when the platform has been overloaded An audible alarm will also sig nal when th...

Page 37: ...st active DTC is displayed the display will recycle indefinitely until they are corrected Also located on the MDI are Battery Discharge Indicators BDI 3 4 5 The three green LEDs indicate the level of...

Page 38: ...Decal 5 Joystick Controller 6 Trigger Enable Switch 7 Overload Indicator LSS 8 Tilt Indicator 9 VariableTilt Platform Restricted Height Indicator 10 Horn Button 11 Battery Discharge Indicator 12 Syst...

Page 39: ...the Lift and Drive functions the joystick control must be returned to the neutral position for approxi mately 1 2 second before the function change is operable This toggle switch is used to select ope...

Page 40: ...o the right Depressing the switch to the left will steer the wheels to the left Joystick Controller This controls drive and lift Steering and Traveling DO NOT DRIVE WITH THE PLATFORM ELEVATED EXCEPT O...

Page 41: ...er will stop machine movement NOTE To ensure proper operation of the desired platform function move the joystick in the direction of the black or white arrow that matches the color of the arrow on the...

Page 42: ...lt cutout settings IF THE TILT INDICATOR WARNING LIGHT ALARM IS ACTIVATED WHEN PLATFORM IS RAISED LOWER PLATFORM AND DRIVE TO A SMOOTH FIRM SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE Var...

Page 43: ...anic Indoor Outdoor Operation Indicator The Indoor green indicator and the Outdoor yellow indicator displays the mode in which the machine is currently set to operate Indoor Outdoor Operation Mode Swi...

Page 44: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31215090 3 15 3 9 GRADE AND SIDESLOPE 0 7 6 21 67 3 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 45: ...anism lever 1 While hold ing the lever slide the top handrails 2 until the locking mechanism pin clears the rear platform extension lock 3 2 Grasp the top handrails 2 of the extension deck and push ou...

Page 46: ...CHINE CONTROLS INDICATORS AND OPERATION 31215090 3 17 3 11 PLATFORM RAILS FOLD DOWN PROCEDURE IF EQUIPPED Platform with Rail in Rail Extension Deck 0 T o o r d e r g o t o D i s c o u n t E q u i p m...

Page 47: ...front mid rails then fold down the front panel towards the platform floor 4 Fully open the swing gate and hold Fold down the right side rail then fold down the left side rail NOTE For machine R2632 r...

Page 48: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31215090 3 19 Platform with Dual Rails Extension Deck 0 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 49: ...outer platform rails towards platform floor To raise the rails back to the upright position unfold the rails in the reverse sequence they were folded and replace the rail pins into the rails NOTE When...

Page 50: ...or the instruction decal located beside the T handle 1 Locate the manual descent control red T handle KEEP HANDS AND ARMS OUT OF THE PATH OF SCISSOR ARMS AND PLATFORM WHILE LOWERING 2 Grasp the T hand...

Page 51: ...otection the platform control station can be secured to its mounting plate Also the side compartment doors can be secured by placing a padlock through the holes provided just below the door latch on e...

Page 52: ...tion First adjust the width of the forklift truck lifting tines to fit the machine forklift pockets Then slide the tines into the forklift pockets and carefully lift machine The machine may also be li...

Page 53: ...chine fully lower the platform stowed position and secure the machine to the truck or trailer deck There are two tie down lift lugs at the rear of the machine and two tie downs and one lifting lug at...

Page 54: ...e the tow mode needle valve knob 1 Screw out the valve until it stops b On the main valve body to release the brakes push the black brake override button 2 in A detent will hold the valve in place c P...

Page 55: ...chine with tow vehicle 2 Pull out emergency stop switch and position the keyswitch to ground mode 3 Press and hold the yellow button at the rear of the machine for one second to release the brakes The...

Page 56: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 57: ...SA 877 JLG SAFE 554 7233 EUROPE 32 0 89 84 82 20 AUSTRALIA 61 2 65 811111 E mail productsafety jlg com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 ho...

Page 58: ...he platform while the chassis is lowered by the forklift or other equipment Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures or equipment do the following 1 Sh...

Page 59: ...uction decal located beside the T handle 1 Locate the manual descent control red T handle KEEP HANDS AND ARMS OUT OF THE PATH OF SCISSOR ARMS AND PLATFORM WHILE LOWERING 2 Grasp the T handle and slowl...

Page 60: ...CCESSORIES ACCESSORY MARKET ANSI USA Only ANSI CSA CE AUS China Korea Japan DC ACPowerInverter PipeRacks Anti VandalismPackage Rail MountedPlatformExtensionHandles Footswitch MagneticGateLatch JLG Mob...

Page 61: ...s R2632only Anti VandalismPackage All None Rail MountedPlatform ExtensionHandles Inverter PipeRacks Anti VandalismPackage Footswitch MagneticGateLatch DualRails Footswitch All None MagneticGateSwitch...

Page 62: ...ny AC power source This system presents a danger of shock or electrocution Treat inverter output equally to commercial AC power Do not allow water or other liquids to contact the inverter 0 1 DESCRIPT...

Page 63: ...r ON OFF switch to the ON position 2 At the ground control console set the inverter ON OFF switch to the ON position NOTE Only plug in tools or appliances rated within the maximum out put wattage at t...

Page 64: ...ng or damaged components Replace if necessary Check for loose nuts and bolts If necessary torque according to the Torque Chart specifications in Section 1 of the Service Manual Replace missing or ille...

Page 65: ...vers for the Platform and Ground Control Stations that prevent unauthorized use of the machine Locks are not provided with this kit Platform Control Station 1 Lock Position Closed 2 Cover Open 0 Groun...

Page 66: ...onal grip to push the exten sion platform out from the stowed position Operation 1 Swing both extension handles up 90 to extension position 2 While standing on the main platform release the extension...

Page 67: ...rom the plat form controls when the footswitch is released NOTE This accessory is only available in Japanese and Korean markets Operation To operate a function engage the footswitch and joystick trigg...

Page 68: ...ica tion This pairs the Mobile Control module on the machine with the mobile device to allow remote operation NOTE The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG In...

Page 69: ...E STANDING IN THE PLATFORM OR WITHOUT CLEAR LINE OF SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER Document Resources Access to application relate...

Page 70: ...the machine operator to perform only daily maintenance tasks and does not replace the more thorough Preventive Maintenance and Inspection Schedule in the Service and Maintenance Manual Other Publicat...

Page 71: ...tion to which the whole body is sub jected does not exceed 0 5 m s2 6 3 MACHINE SPECIFICATIONS Operating Specifications DESCRIPTION R2632 R3246 GrossVehicleWeight AllMarkets AUSOnly 4 280lb 1 941kg 4...

Page 72: ...vated SafetyPropEngaged 3 63ft 1 11m 25 5ft 7 77m 7 15ft 2 18m 4 24ft 1 29m 32ft 9 75m 8 50ft 2 59m RailHeight PlatformFloortoTopofRail TelescopeRails DualRails 3 66ft 1 12m 3 66ft 1 12m 3 72ft 1 13m...

Page 73: ...que 2 in 51 mm Slotted Nut with Cotter Pin 150ft lb 203Nm DESCRIPTION R2632 R3246 Lead Acid Lead Acid Extended Range AGM Voltage 24V System 6Vperbattery Amp Hour Rating 20 hr 225Ah 255Ah 213Ah Reserve...

Page 74: ...put Reverse Polarity Output Short Circuit AC Overload DC Overload 85 270V AC 100VAC 240VAC RMS 50 60Hz 7 5A IP66 NEMA4Type 4 40 F 40 C to 149 F 65 C 24V 36V 27 1A 1A 24V Electronic Protection Auto Res...

Page 75: ...D on Fault Indicator Red LED on External Error Condition Caution Amber LED flashing Eagle Performance Battery Type Indicator Yellow LED on Battery Charging 30 60 90 Red LED on Charge Complete Green LE...

Page 76: ...COMPONENT R2632 R3246 HydraulicReservoir atFullmark 4gal 15L HydraulicSystem IncludingReservoir 4 75gal 18L 5 5gal 21L KEY SPECIFICATIONS MPG Multipurpose Grease having a minimum dripping point of 35...

Page 77: ...HO 127 0 1 23 5 7 21 86 1 121 33529 5 8 8 6 25 23 5 7 21 2876 2 7 7 03 5 785 281 5 6 287 1 1 7 5 8 8 23 5 7 21 57 0 5 68 7 1 35 0 785 5 25 0 72 20321 176 2 7 5 8 6 67 0 620 8 6 0 127 9 520 7 725 5HDGL...

Page 78: ...ed safety prop The safety prop is located at the rear of the machine in the armstack To engage the safety prop 1 From the Ground Control Station raise the platform approxi mately 9 ft 2 7 m 2 At rear...

Page 79: ...oil is between the two lines 3 If the level of oil in the reservoir is below the minimum level 3 more oil is needed Wipe all dirt and debris from the filler filter cap 4 and surrounding area 4 Remove...

Page 80: ...LY DISTILLED WATER TO BATTERIES WHEN ADDING DISTILLED WATER TO THE BATTERIES A NON METALLIC CONTAINER AND OR FUNNEL MUST BE USED Check the electrolyte level of the batteries often and add only distill...

Page 81: ...rand as originally installed on the machine or offered by JLG as an approved replacement Refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model If any o...

Page 82: ...he proper procedure for attaching wheels is as follows 1 If not already installed install shaft key 5 to shaft and align with wheel keyway install wheel and hub 3 onto tapered shaft 4 2 Start slotted...

Page 83: ...NANCE 6 14 31215090 6 8 DECAL INSTALLATION Diagram 0 NOTE Placement of platform billboard decals may differ based upon type of platform rails telescope or dual and market R3246 R2632 T o o r d e r g o...

Page 84: ...SECTION 6 SPECIFICATIONS AND OPERATOR MAINTENANCE 31215090 6 15 0 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 85: ...4 1001162864 1001162864 10 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 11 1001212291 1001212291 1001212291 1001212291 1001212291 1001212291 1001212291 10012...

Page 86: ...7175 R3246 1001257174 R2632 1001257175 R3246 1001257174 R2632 1001257175 R3246 1001257174 R2632 1001257175 R3246 30 1706312 1706312 1706312 1706312 1706312 1706312 1706312 1706312 31 1705754 1705754 1...

Page 87: ...ator panel when a fault occurs The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG hand held diagnostic analyzer connected to the m...

Page 88: ...possible since the platform is elevated and the chassis is not level 006 LIFT UP PREVENTED MAX HEIGHT ZONE A None None LiftUpState PREVENTED The vehicle has reached the maximum height allowed by the I...

Page 89: ...p event 212 KEYSWITCH FAULTY None 2_1 Force to GroundMode Both the Ground Select and Platform Select signals are energized which means there is an issue with the keyswitch or one of the lines are shor...

Page 90: ...tate PREVENTED LiftUpState PREVENTED LiftDownState PREVENTED Selected function Drive or Lift is not allowed because the joystick accelerator was not centered at power up Return joystick to center mome...

Page 91: ...ed that the pot hole protection mechanism failed to deploy Clear the obstacle blocking the pot hole protection mechanism repair the mechanical problem re adjust the pot hole limit switches or repair t...

Page 92: ...momentarilydropped below 14 5V when using flooded lead acid batteries or 16 0V when using AGM batteries With a low battery charge this can occur during heavy current demand due to Drive Steer or Lift...

Page 93: ...hen the pump was activated Effect ShutdownPump Possible Cause Battery is fully discharged BDI parameters are mis tuned 4476 BATTERYVOLTAGETOO HIGH UNPLUG CHARGER None 4_4 Enter SafeMode LiftDownState...

Page 94: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 95: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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