JLG H340AJ Operation And Safety Manual Download

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SECTION 1 - SAFETY PRECAUTIONS

3121633

1-5

• Before operating the machine, make sure all gates are closed

and fastened in their proper position.

• Keep both feet firmly positioned on the platform floor at all

times. Never position ladders, boxes, steps, planks, or similar
items on unit to provide additional reach for any purpose.

• Keep oil, mud, and slippery substances cleaned from footwear

and the platform floor.

Electrocution Hazards

• This machine is not insulated and does not provide protection

from contact or proximity to electrical current.

Summary of Contents for H340AJ

Page 1: ...Operation and Safety Manual ANSI Original Instructions Keep this manual with the machine at all times AS NZS Boom Lift Models H340AJ 3121633 November 5 2018 Rev G...

Page 2: ...ich are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service yo...

Page 3: ...ers users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvement...

Page 4: ...ORANGE BACK GROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUN...

Page 5: ...RODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER SONAL PROPERTY OR THE JLG PRODUCT Contact Product Safety and Reli...

Page 6: ...REVISION LOG Original Issue A January 13 2015 Revised B April 25 2017 Revised C June 5 2017 Revised D September 25 2017 Revised E February 28 2018 Revised F June 29 2018 Revised Covers Prop 65 Revised...

Page 7: ...perator Training 2 1 Training Supervision 2 1 Operator Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 5 Daily Walk Around Inspection 2 6 Function Check 2 8 Sk...

Page 8: ...SAFETY SYSTEM OVERRIDE MSSO CE ONLY 4 16 4 12 SKYGUARD OPERATION 4 16 SkyGuard 4 16 SkyGuard SkyLine 4 16 SkyGuard SkyEye 4 17 SkyGuard Function Table 4 17 4 13 SHUT DOWN AND PARK STORAGE POSITION 4...

Page 9: ...nal Data 6 2 Capacities 6 2 Tires 6 3 Engine Data 6 3 Hydraulic Oil 6 4 Major Component Weights 6 8 6 3 OPERATOR MAINTENANCE 6 11 6 4 TIRES WHEELS 6 16 Tire Replacement 6 16 Wheel and Tire Replacement...

Page 10: ...iv 3121633 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE ThisPageLeftBlankIntentionally...

Page 11: ...28 4 14 Decal Location CSA Sheet 1 of 6 4 31 4 15 Decal Location CSA Sheet 2 of 6 4 32 4 16 Decal Location CSA Sheet 3 of 6 4 33 4 17 Decal Location CSA Sheet 4 of 6 4 34 4 18 Decal Location CSA Shee...

Page 12: ...vi 3121633 LIST OF FIGURES FIGURE NUMBER TITLE PAGE FIGURE NUMBER TITLE PAGE ThisPageLeftBlankIntentionally...

Page 13: ...le For Reference Only 1 9 2 1 Inspection and Maintenance Table 2 3 6 1 Operating Specifications 6 1 6 2 Dimensional Data 6 2 6 3 Capacities 6 2 6 4 Tires 6 3 6 5 Kubota Z482 6 3 6 6 Hydraulic Oil 6 4...

Page 14: ...viii 3121633 LIST OF TABLES TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE PAGE ThisPageLeftBlankIntentionally...

Page 15: ...g is accomplished and operation of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator...

Page 16: ...ental regulations as they pertain to your utilization and application of the machine Workplace Inspection Precautions to avoid all hazards in the work area must be taken by the user before and during...

Page 17: ...r Keep mud oil grease and other slippery substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using...

Page 18: ...ment Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Hydraulic cylinders are subject to thermal expan...

Page 19: ...ioned on the platform floor at all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oil mud and slippery substances cleaned fro...

Page 20: ...occupants their tools and their equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table...

Page 21: ...overnmental require ments for work practices near energized equipment DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN...

Page 22: ...attempting to stabilize the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions including gusts may exceed 28 mph 12...

Page 23: ...dfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Fresh...

Page 24: ...tor must limit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of s...

Page 25: ...uring machine maintenance are inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to...

Page 26: ...hine Do not use machine as a ground for welding When performing welding or metal cutting operations pre cautions must be taken to protect the chassis from direct exposure to weld and metal cutting spa...

Page 27: ...cross the battery terminals Always wear hand eye and face protection when servicing batteries Ensure that battery acid does not come in contact with skin or clothing BATTERY FLUID IS HIGHLY CORROSIVE...

Page 28: ...SECTION 1 SAFETY PRECAUTIONS 1 14 3121633 NOTES...

Page 29: ...loyer and government regulations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc tion 6 The safes...

Page 30: ...or further requirements for aerial work platforms The fre quency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environ ment if the machin...

Page 31: ...Inspection SeeNote Inservicefor3monthsor150hours whichevercomesfirst or Outofserviceforaperiodofmorethan3months or Purchasedused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual an...

Page 32: ...asic Nomenclature 1 Platform 2 PlatformConsole 3 SkyGuard IfEquipped 4 CrossRail 5 Jib 6 FlyBoomSection 7 BaseBoomSection 8 MainLiftCylinder 9 MasterCylinder 10 UpperUpright 11 LowerUpright 12 TowerLi...

Page 33: ...t storage container 5 Daily Walk Around Inspection Perform as instructed 6 Battery Charge as required 7 Fuel Combustion Engine Powered Machines Add the proper fuel as necessary 8 Engine Oil Supply Ens...

Page 34: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 3121633 Daily Walk Around Inspection 1 2 15 8 8 8 3 5 6 7 9 8 13 6 5 2 8 12 10 5 6 4 7 6 5 11 14 16 OAC00300...

Page 35: ...evers return to neutral decals placards secure and legible control markings legible 3 Boom Sections Uprights Turntable See Inspection Note 4 Swing Motor and Worm Gear No evidence of damage 5 Wheel Tir...

Page 36: ...ion 4 Watch the Indicator Gauge on the Ground Control Console to verify the power is discon nected NOTE NOTE If the Platform Ground Select switch is in the Platform position it will take approximately...

Page 37: ...at the control console is firmly secured in the proper location b Check that all guards protecting the switches or locks are in place c Operate all functions and ensure proper operation d Ensure that...

Page 38: ...yGuard SkyEye Put arm or hand in path of sensor beam 3 Once the sensor has been activated verify the following conditions a Telescope out function stops and telescope in function operates for a short...

Page 39: ...in position off of ground 7 Carefully activate Swing control lever and return boom to stowed position centered between rear wheels When boom reaches center stowed position lockout cylinders should rel...

Page 40: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 12 3121633 NOTES...

Page 41: ...the ground controls for these symbols and the correspond ing functions NOTE The indicator panels use different shaped symbols to alert the operator to different types of operational situations that co...

Page 42: ...functions 2 Indicator Gauge Registers the amount of time the machine has been in use with functions operating and also displays the state of battery discharge In the event of a fault the hourmeter als...

Page 43: ...0 11 12 13 Figure 3 1 Ground Control Console 1 IndicatorPanel 2 IndicatorGauge 3 Power EmergencyStop 4 Platform GroundSelect 5 Telescope 6 NotUsed 7 MainBoomLift 8 TowerBoomLift 9 Swing 10 EngineStart...

Page 44: ...Console with Machine Safety System Override MSSO CE Only 1 IndicatorPanel 2 IndicatorGauge 3 Power EmergencyStop 4 Platform GroundSelect 5 Telescope 6 MachineSafetySystemOverride MSSO 7 MainBoomLift...

Page 45: ...wer to the platform control console when positioned to PLATFORM With the switch key turned to the GROUND position only ground controls are operable 5 Telescope Control Provides extension and retractio...

Page 46: ...tch must be held DOWN to enable all boom controls 11 Platform Rotate Provides rotation of the platform ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT US...

Page 47: ...charged 5 Low Fuel Level Indicator Indicates the fuel level is low The Fuel Reserve Cut Out System will shut the engine down or allow it start and run for an additional minute depending upon machine...

Page 48: ...NDICATORS 3 8 3121633 1 2 3 4 5 6 7 8 Figure 3 3 Ground Control Indicator Panel 1 DriveandSteerDisable 2 HighEngineCoolantTemperature 3 LowEngineOilPressure 4 GensetAutomatic 5 LowFuel 6 GlowPlug 7 Sy...

Page 49: ...ERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 2 Platform Leveling Override...

Page 50: ...orn 4 Power EmergencyStop 5 Start AuxiliaryDescentEnable 6 GeneratorEnable 7 DriveOrientationOverride 8 Drive Steer 9 Telescope 10 Lights 11 JibLift 12 SkyGuardOverride 13 TowerBoomLift 14 SkyGuardInd...

Page 51: ...The Generator Enable control switch when in the off position allows the operator to prevent the generator engine from starting when using the machine indoors When in the on position and the ground Em...

Page 52: ...s extension and retraction of the main boom 10 Lights If Equipped This switch operates the chassis lights if the machine is so equipped 11 Jib Lift Provides for raising or lowering of the jib by posit...

Page 53: ...puts drive tower lift and swing into creep mode NOTE To operate the Main Boom Lift Swing joystick pull up on the locking ring below the handle NOTE The Main Boom Lift Swing joystick is spring loaded a...

Page 54: ...chassis is on a slope An alarm will also sound when the chassis is on an excessive slope and the boom is out of transport position If lit when boom is out of trans port position lower to below horizon...

Page 55: ...3121633 3 15 1001170083 C 1 2 3 4 6 5 7 8 9 10 1 ACInverter 2 PlatformOverload 3 Tilt 4 GlowPlug WaittoStart 5 Enable Footswitch 6 FuelLevel 7 Creep 8 SystemDistress 9 DriveOrientation 10 LowBattery F...

Page 56: ...ween ending one function and beginning the next function the enable light will go out and the footswitch must be released and depressed again to enable the controls Releasing the footswitch removes po...

Page 57: ...8 System Distress Indicator The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory Refer to the Service Manu...

Page 58: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 18 3121633 NOTES...

Page 59: ...console the operator can drive and steer the machine in both forward and reverse directions The operator can raise or lower the boom or swing the boom to the left or right Standard boom swing is 355...

Page 60: ...WARD OR BACKWARD TIPPING DO NOT OVERLOAD MACHINE OR OPER ATE THE MACHINE ON AN OUT OF LEVEL SURFACE 4 3 ENGINE OPERATION NOTE When operating a machine at high altitudes a decrease in machine performan...

Page 61: ...round Control console IF ENGINE FAILS TO START PROMPTLY DO NOT CRANK FOR AN EXTENDED TIME IF ENGINE FAILS AFTER SEVERAL ATTEMPTS REFER TO ENGINE MAINTENANCE MAN UAL 1 Turn key of Platform Ground Selec...

Page 62: ...te or starter operates with footswitch in the depressed position DO NOT OPERATE MACHINE Shutdown Procedure If the genset is in automatic mode the engine will shut down IF AN ENGINE MALFUNCTION CAUSES...

Page 63: ...he machine jump terminal 2 Connect the negative battery contact of the external battery to a grounded location on the machine 3 Refer to Operator Start and start the engine Fuel Reserve Shut Off Syste...

Page 64: ...ERATION 4 6 3121633 Figure 4 1 Position of Least Forward Stability LOWERBOOM FULLYELEVATED MAINBOOM HORIZONTAL MAINBOOM FULLYEXTENDED MACHINEWILL TIPOVER INTHIkyg DIRECTIONIFOVERLOADEDOR OPERATEDONAN...

Page 65: ...1633 4 7 Figure 4 2 Position of Least Backward Stability LOWERBOOM FULLYELEVATED MAINBOOMFULLYELEVATED ANDFULLYRETRACTED MACHINEWILL TIPOVER INTHIS DIRECTIONIFOVERLOADEDOR OPERATEDONAN OUT OF LEVELSUR...

Page 66: ...is the angle of the slope the machine can be driven across DO NOT DRIVE WITH BOOM OUT OF TRANSPORT MODE EXCEPT ON A SMOOTH FIRM AND LEVEL SURFACE TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER DO NOT DR...

Page 67: ...SECTION 4 MACHINE OPERATION 3121633 4 9 G R A D E LE V E L S ID ES L O P E Figure 4 3 Grade and Side Slopes...

Page 68: ...e machine may Drive Steer in the opposite direction from the movement of the controls If the indicator is illuminated operate the Drive function in the following manner 1 Match the black and white dir...

Page 69: ...el Drive the machine forward when climbing a grade and in reverse when descending a grade Do not exceed the machine s maximum rated gradability IF THE BOOM IS OVER THE FRONT STEER AXLE DIRECTION OF ST...

Page 70: ...NSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN LIGHT IS LIT DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS TILT ALARM I...

Page 71: ...wing control switch to select Right or Left direction Raising and Lowering the Tower Boom To raise or lower the Tower Boom position Tower Boom Lift switch to Up or Down until desired height is reached...

Page 72: ...tion When the above conditions apply the generator s controller will monitor status of the batteries will turn on automatically when the battery voltage drops as a result of discharge and will turn of...

Page 73: ...erter converts 48 VDC to 110 VAC to allow operation of power tools from the machine s batteries The inverter is operational when the emergency stop switch is pulled out The machine and inverter can be...

Page 74: ...more details on these functions During activation the horn will sound and if equipped with a SkyGuard beacon the beacon will illuminate until sensor and footswitch are disengaged If the SkyGuard sens...

Page 75: ...rd Drive Reverse Steer Swing Tower Lift Up Tower Lift Down Boom Lift Up Boom Lift Down Boom Tele Out Boom Tele In Jib Lift Basket Level Basket Rotate R C R C R R C R R R C C C C R IndicatesReversalisA...

Page 76: ...ls from hos tile environment Storage Position See Figure 4 6 The procedure to place the machine in the storage position is as follows 1 Place the machine in the stowed position Refer to Figure 4 5 Fro...

Page 77: ...SECTION 4 MACHINE OPERATION 3121633 4 19 Figure 4 5 Stowed Position...

Page 78: ...SECTION 4 MACHINE OPERATION 4 20 3121633 7 09ft 2 15m Figure 4 6 Storage Position BLOCKING SUPPORT TIEDOWNSTRAP...

Page 79: ...in the stowed position 3 Remove all loose items from the machine 4 Properly adjust the rigging to prevent damage to the machine and so the machine remains level Tie Down WHEN TRANSPORTING THE MACHINE...

Page 80: ...SECTION 4 MACHINE OPERATION 4 22 3121633 43 4 1 10m B 41 4 1 05m H340AJ 1001119576 B C L Figure 4 7 Lifting and Tie Down Chart...

Page 81: ...SECTION 4 MACHINE OPERATION 3121633 4 23 Figure 4 8 Decal Location ANSI Markets Sheet 1 of 6...

Page 82: ...SECTION 4 MACHINE OPERATION 4 24 3121633 Figure 4 9 Decal Location ANSI Markets Sheet 2 of 6...

Page 83: ...SECTION 4 MACHINE OPERATION 3121633 4 25 Figure 4 10 Decal Location ANSI Markets Sheet 3 of 6...

Page 84: ...SECTION 4 MACHINE OPERATION 4 26 3121633 Figure 4 11 Decal Location ANSI Markets Sheet 4 of 6...

Page 85: ...SECTION 4 MACHINE OPERATION 3121633 4 27 Figure 4 12 Decal Location ANSI Markets Sheet 5 of 6...

Page 86: ...SECTION 4 MACHINE OPERATION 4 28 3121633 Figure 4 13 Decal Location ANSI Markets Sheet 6 of 6...

Page 87: ...1701499 8 1701504 9 1701509 10 1702391 11 1703804 12 1703953 13 1701642 14 1702300 15 1702631 16 17 18 19 20 1704277 21 1704412 22 23 1703797 24 1703798 25 3252347 26 1703805 27 1001121801 28 10011218...

Page 88: ...21633 40 41 42 43 1001170056 44 1001170057 45 1001120002 46 1001119981 47 1701529 48 1001127549 49 1001127588 50 1701644 51 1702155 52 1705929 53 54 1001174449 55 1001170676 56 1001170061 57 1705514 5...

Page 89: ...SECTION 4 MACHINE OPERATION 3121633 4 31 Figure 4 14 Decal Location CSA Sheet 1 of 6...

Page 90: ...SECTION 4 MACHINE OPERATION 4 32 3121633 13 14 14 58 58 7 7 51 30 57 31 12 43 49 53 24 8 34 54 Figure 4 15 Decal Location CSA Sheet 2 of 6...

Page 91: ...SECTION 4 MACHINE OPERATION 3121633 4 33 56 55 11 26 50 52 26 11 6 6 14 14 41 26 32 29 10 32 36 43 28 Figure 4 16 Decal Location CSA Sheet 3 of 6...

Page 92: ...SECTION 4 MACHINE OPERATION 4 34 3121633 4 9 58 13 5 46 34 54 15 33 26 12 16 58 14 14 7 7 Figure 4 17 Decal Location CSA Sheet 4 of 6...

Page 93: ...SECTION 4 MACHINE OPERATION 3121633 4 35 47 47 Figure 4 18 Decal Location CSA Sheet 5 of 6...

Page 94: ...SECTION 4 MACHINE OPERATION 4 36 3121633 38 44 23 37 17 32 18 25 32 27 53 32 27 20 32 11 11 37 20 32 1 45 3 2 Figure 4 19 Decal Location CSA Sheet 6 of 6...

Page 95: ...701499 8 1701504 9 1701509 10 1001113169 11 1703948 12 1703942 13 1701642 14 1702300 15 1702631 16 17 18 19 20 1704277 21 1704412 22 23 1703924 24 1705347 25 1703984 26 1703936 27 1001121803 28 100112...

Page 96: ...33 40 41 42 43 1001170056 44 1001170057 45 1001120004 46 1001119981 47 1701529 48 1001127549 49 1001127588 50 1701644 51 1702155 52 1706097 53 54 1001174449 55 1001170672 56 1001170061 57 1705514 58 1...

Page 97: ...SECTION 4 MACHINE OPERATION 3121633 4 39 Figure 4 20 Decal Location CE AUS Sheet 1 of 6 6 6 14 14 19 48 21...

Page 98: ...SECTION 4 MACHINE OPERATION 4 40 3121633 57 12 53 49 8 19 14 30 57 13 14 7 7 51 31 24 34 54 Figure 4 21 Decal Location CE AUS Sheet 2of 6...

Page 99: ...SECTION 4 MACHINE OPERATION 3121633 4 41 10 32 27 6 6 14 14 56 55 26 26 32 29 12 12 50 26 52 Figure 4 22 Decal Location CE AUS Sheet 3 of 6...

Page 100: ...SECTION 4 MACHINE OPERATION 4 42 3121633 57 26 16 33 12 22 15 13 34 54 46 57 14 14 7 7 4 9 Figure 4 23 Decal Location CE AUS Sheet 4 of 6...

Page 101: ...SECTION 4 MACHINE OPERATION 3121633 4 43 Figure 4 24 Decal Location CE AUS Sheet 5 of 6 47 47...

Page 102: ...SECTION 4 MACHINE OPERATION 4 44 3121633 32 27 20 23 32 18 25 12 12 32 32 17 20 53 1 3 2 Figure 4 25 Decal Location CE AUS Sheet 6 of 6...

Page 103: ...517 1701517 11 12 1701518 1701518 13 1701642 1701642 14 1702300 1702300 15 1702631 1702631 16 17 18 19 20 1704277 1704277 21 1704412 1704412 22 1001170059 23 1705921 1705921 24 1705822 1705822 25 1705...

Page 104: ...119981 47 1701529 1701529 48 1001127549 1001127549 49 1001127588 1001127588 50 1701644 1701644 51 1702155 1702155 52 1706097 1706097 53 54 1001174449 1001174449 55 1001170060 1001170060 56 1001170061...

Page 105: ...SECTION 4 MACHINE OPERATION 3121633 4 47 Figure 4 26 Decal Location ANSI Export Sheet 1 of 6 6 6 14 14 19 48 21...

Page 106: ...SECTION 4 MACHINE OPERATION 4 48 3121633 14 57 57 13 14 7 7 30 51 31 19 24 49 8 12 26 53 54 34 Figure 4 27 Decal Location ANSI Export Sheet 2 of 6...

Page 107: ...SECTION 4 MACHINE OPERATION 3121633 4 49 11 11 26 26 50 52 55 56 10 32 29 6 6 14 14 32 43 28 36 26 Figure 4 28 Decal Location ANSI Export Sheet 3 of 6...

Page 108: ...SECTION 4 MACHINE OPERATION 4 50 3121633 46 34 54 57 13 15 33 26 12 16 57 14 14 7 7 4 9 Figure 4 29 Decal Location ANSI Export Sheet 4 of 6...

Page 109: ...SECTION 4 MACHINE OPERATION 3121633 4 51 Figure 4 30 Decal Location ANSI Export Sheet 5 of 6 47 47...

Page 110: ...SECTION 4 MACHINE OPERATION 4 52 3121633 32 17 18 25 32 20 38 32 1 45 3 2 37 27 53 20 23 44 37 32 27 32 11 11 Figure 4 31 Decal Location ANSI Export Sheet 6 of 6...

Page 111: ...701642 1701642 14 1702300 1702300 1702300 15 1702631 1702631 1702631 16 17 18 19 20 1704277 1704277 1704277 21 1704412 1704412 1704412 22 23 1703926 1703926 1703925 24 1705344 1705345 1705348 25 17039...

Page 112: ...47 1701529 1701529 1701529 48 1001127549 1001127549 1001127549 49 1001127588 1001127588 1001127588 50 1701644 1701644 1701644 51 1702155 1702155 1702155 52 1706077 1001171296 1706093 53 54 1001174449...

Page 113: ...hours of such an occurrence may void any warranty consideration on that particular machine FOLLOWING ANY INCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS...

Page 114: ...not operate properly turn off the machine immedi ately Report the problem to the proper maintenance per sonnel Do not operate the machine until it is declared safe for operation 5 4 AUXILIARY DESCENT...

Page 115: ...e the hand pump located next to the hydraulic tank to raise the jib NOTE The manual pump for jib lift is only operable if a malfunction of the primary hydraulic pump has occurred 5 5 MANUAL SWING OVER...

Page 116: ...SECTION 5 EMERGENCY PROCEDURES 5 4 3121633 1001127549 B 1 2 3 1 2 3 4 4 5 HAND PUMP PUMP HANDLE Figure 5 1 Auxiliary Descent Decal and Hand Pump...

Page 117: ...emergency movement to a suitable mainte nance area THE ALLOWABLE TOWING SPEED IS 1 9 MPH 3 KPH THE MAXIMUM ALLOWABLE TOWING DISTANCE IS 0 6 MILES 1 KM 1 Chock wheels securely 2 Using a 3 16 allen wre...

Page 118: ...t remove chocks and move machine After moving machine complete the following procedure 1 Position machine on a firm level surface 2 Chock wheels securely 3 Using a 5 16 allen wrench remove the brake r...

Page 119: ...s used the fault indicator will flash and a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician NOTE No functional checks of the MSSO system are neces...

Page 120: ...SECTION 5 EMERGENCY PROCEDURES 5 8 3121633 NOTES...

Page 121: ...place the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual Other Publications Available Service and Maintenance Manual 3121634 Illustrated Pa...

Page 122: ...m MachineHeight stowed 6 7 2m MachineHeight storage 7 1 2 17m MachineLength stowed 18 2 5 52m MachineLength storage w LSS 13 1 3 98m 13 2 4 02m Table 6 1 Operating Specifications UpandOverPlatformHeig...

Page 123: ...50D20 20 x9 MaximumTireLoad 5000lbs 2268kg Type Air Foam Filled Size 18 x7 MaximumTireLoad 5000lbs 2268kg Type Solid Table 6 5 Kubota Z482 Type LiquidCooled NumberofCylinders 2 Bore 2 64in 67mm Strok...

Page 124: ...when spilled or leaked in small amounts NOTE Aside from JLG recommendations it is not advisable to mix oils of different brands or types as they may not contain the same required additives or be of c...

Page 125: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121633 6 5 Figure 6 1 Oil Sampling Port...

Page 126: ...JLG APPROVED HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE HYDRAULIC FLUID OPERATION CHART MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE HYDRAULIC...

Page 127: ...l Esters Readily Biodegradable Virtually Non toxic Fire Resistant MobilDTE10Excel32 32 164 X X UnivisHVI26 26 376 X MobilEALEnvirosynH46 49 145 X X X Quintolubric888 46 50 185 X X X X Readilybiodegrad...

Page 128: ...ECIFICATION FOR EXAMPLE BATTERIES FILLED TIRES PLATFORM DO NOT MODIFY UNIT IN ANY WAY TO AFFECT STABILITY Table 6 7 Critical Stability Weights Components LBS KG Counterweight 1875 75 850 5 34 TireandW...

Page 129: ...0075 A NOTICE MACHINE OPERATION USING NON JLG APPROVED ENGINE OIL OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE ENGINE OIL OPERATION CHART MAY RESULT IN PREMATURE WEAR OR DAMAGE T...

Page 130: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 10 3121633 1 5 7 3 5 5 4 2 8 6 5 4 Figure 6 5 Operator Maintenance and Lubrication Diagram...

Page 131: ...e BG Interval Every 3 months or 150 hrs of operation Comments Apply grease and rotate in 90 degree intervals until bearing is completely lubricated Table 6 8 Lubrication Specifications KEY SPECIFICATI...

Page 132: ...g Bearing Worm Gear Teeth Lube Point s Grease Fitting Capacity A R Lube Lubriplate 930 AAA Interval A R Lube Point s Grease Fitting Capacity A R Lube Mobil SHC 007 Interval A R DO NOT OVERGREASE BEARI...

Page 133: ...On new machines those recently overhauled or after changing hydraulic oil operate all systems a minimum of two complete cycles and recheck oil level in reservoir 4 Hydraulic Tank Return Filter and Bre...

Page 134: ...months or 150 hrs of operation change every 2 years or 1200 hours of operation 6 Oil Change with Filter Kubota Lube Point s Fill Cap Spin on Element Capacity 2 6 Quarts 2 5 L w Filter Lube EO Interval...

Page 135: ...oolant Kubota Lube Point s Fill Cap Capacity 1 6 gal 6 0L Lube Anti Freeze Interval Check level daily change every 1000 hours or two years whichever comes first 8 Fuel Filter Water Separator Kubota Lu...

Page 136: ...tire brands both tires on the same axle should be the same Wheel and Tire Replacement The rims installed on each product model have been designed for stability requirements which consist of track wid...

Page 137: ...e 2006 42 EC and is only applicable to CE machines For electric powered machines the equivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engin...

Page 138: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 18 3121633 NOTES...

Page 139: ...SECTION 7 INSPECTION AND REPAIR LOG 3121633 7 1 SECTION 7 INSPECTION AND REPAIR LOG MachineSerialNumber_______________________________________ Table 7 1 Inspection and Repair Log Date Comments...

Page 140: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 3121633 Table 7 1 Inspection and Repair Log Date Comments...

Page 141: ...form Mfg Model ______________________________________________________________________ Serial Number ____________________________________________________________________ Previous Owner ________________...

Page 142: ......

Page 143: ......

Page 144: ...CorporateOffice JLGIndustries Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 Visit our website for JLG Worldwide Locations www jlg com...

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