
SECTION 2 - PROCEDURES
2-44
– JLG Lift –
3120863
2.18 SWING BEARING
Turntable Bearing Mounting Bolt Condition
Check
NOTE:
This check is designed to replace the existing bear-
ing bolt torque checks on JLG Lifts in service. This
check must be performed after the first 50 hours of
machine operation and every 600 hours of machine
operation thereafter. If during this check any bolts
are found to be missing or loose, replace missing or
loose bolts with new bolts and torque to the value
specified in the torque chart, after lubricating the bolt
threads with loctite #271. After replacing and
retorquing bolt or bolts recheck all existing bolts for
looseness.
Check the frame to bearing. Attach bolts as follows:
1.
Elevate the fully retracted boom to 70 degrees (full
elevation).
2.
At the positions indicated on Figure 2-30., Swing
Bearing Bolt Feeler Gauge Check, try and insert the
0.0015" feeler gauge between the bolt head and
hardened washer at the arrow indicated position.
3.
Assure that the 0.0015" feeler gauge will not pene-
trate under the bolt head to the bolt shank.
4.
Swing the turntable 90 degrees, and check some
selected bolts at the new position.
5.
Continue rotating the turntable at 90 degrees inter-
vals until a sampling of bolts have been checked in
all quadrants.
Check the turntable to bearing. Attach bolts as follows:
1.
Elevate the fully retracted boom to 70 degrees (full
elevation).
2.
At the positions indicated on Figure 2-30., Swing
Bearing Bolt Feeler Gauge Check, try and insert the
0.0015" feeler gauge between the bolt head and
hardened washer at the arrow indicated position.
3.
Lower the boom to horizontal and fully extend the
boom.
4.
At the position indicated on Figure 2-30., Swing
Bearing Bolt Feeler Gauge Check, try and insert the
0.0015" feeler gauge between the bolt head and
hardened washer at the arrow indicated position.
Figure 2-29. Swing Bearing Tolerance Boom Placement
.0015" Feeler Gauge
Figure 2-30. Swing Bearing Bolt Feeler Gauge Check
Summary of Contents for 80HX
Page 2: ......
Page 10: ...vi JLG Lift 3120863 TABLE OF CONTENTS Continued THIS PAGE LEFT BLANK INTENTIONALLY...
Page 16: ...SECTION 1 SPECIFICATIONS 1 6 JLG Lift 3120863 Figure 1 2 Lubrication Diagram...
Page 27: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 5 Figure 2 1 Proportional Control Valve...
Page 34: ...SECTION 2 PROCEDURES 2 12 JLG Lift 3120863 Figure 2 5 Typical Hydraulic Cylinders Sheet 1 of 4...
Page 35: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 13 Figure 2 6 Typical Hydraulic Cylinders Sheet 2 of 4...
Page 36: ...SECTION 2 PROCEDURES 2 14 JLG Lift 3120863 Figure 2 7 Typical Hydraulic Cylinders Sheet 3 of 4...
Page 37: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 15 Figure 2 8 Typical Hydraulic Cylinders Sheet 4 of 4...
Page 44: ...SECTION 2 PROCEDURES 2 22 JLG Lift 3120863 Figure 2 12 Boom Assembly Sheet 1 of 2...
Page 45: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 23 Figure 2 13 Boom Assembly Sheet 2 of 2...
Page 53: ...SECTION 2 PROCEDURES 3120863 JLG Lift 2 31 Figure 2 16 Adeco Actuator Adjustments F4L912...
Page 68: ...SECTION 2 PROCEDURES 2 46 JLG Lift 3120863 Figure 2 32 Swing Bearing Torquing Sequence...
Page 70: ...SECTION 2 PROCEDURES 2 48 JLG Lift 3120863 Figure 2 33 Torque Hub Assembly...
Page 108: ...SECTION 3 TROUBLESHOOTING 3 20 JLG Lift 3120863 Figure 3 1 Wiring Schematic Sheet 1 of 4...
Page 110: ...SECTION 3 TROUBLESHOOTING 3 22 JLG Lift 3120863 Figure 3 3 Wiring Schematic Sheet 3 of 4...
Page 112: ...SECTION 3 TROUBLESHOOTING 3 24 JLG Lift 3120863 Figure 3 5 Hydraulic Schematic Sheet 1 of 6...
Page 114: ...SECTION 3 TROUBLESHOOTING 3 26 JLG Lift 3120863 Figure 3 7 Hydraulic Schematic Sheet 3 of 6...
Page 116: ...SECTION 3 TROUBLESHOOTING 3 28 JLG Lift 3120863 Figure 3 9 Hydraulic Schematic Sheet 5 of 6...
Page 118: ...SECTION 3 TROUBLESHOOTING 3 30 JLG Lift 3120863 This page left blank intentionally...
Page 119: ......