SECTION 4 - BOOM & PLATFORM
3121160
– JLG Lift –
4-45
4.15 FOOT SWITCH ADJUSTMENT
Adjust so that functions will operate when pedal is at cen-
ter of travel. If switch operates within last 1/4 in. (6.35 mm)
of travel, top or bottom, it should be adjusted.
4.16 UPRIGHT MONITORING SYSTEM
The UMS provides a visual and audible warning to the
operator when the limits of the upright assembly align-
ment have been reached. In addition, the UMS will not
allow the tower boom to be lowered when the upright
assembly is misaligned in a direction oriented away from
the work platform.
Re-Synchronizing Upright
A pull type control valve allows the operator to adjust the
upright level cylinder if the upright is not 90° (vertical) rela-
tive to the chassis (Refer to Figure 4-20.). This valve is
located in the tank compartment area.
Perform the following steps with the aid of an assistant:
1.
Turn the key switch to the ground control position.
2.
Start the engine.
3.
Pull and hold the red relevel knob located next to the
main control valve. Refer to Figure 4-19.
4.
Raise the tower boom 6 feet (1.8 m).
5.
Release the red relevel knob.
6.
Lower the tower boom fully and continue to hold
down the switch to Tower Down for an additional 20
seconds.
7.
Repeat steps 3 thru 6 as necessary until the upright
is 90° (vertical) relative to the chassis.
Table 4-2. Ramp Current Setting Range.
FUNCTION
MINIMUM
CURRENT
MAXIMUM
CURRENT
MAIN LIFT UP
450 to 550 mA
‘1300 to 1500 mA
MAIN LIFT DOWN
450 to 550 mA
1700 to 2000 mA
(Set 450 mA higher
than Main lift)
SWING RIGHT
450 to 550 mA
1000 to 1300 mA
SWING LEFT
450 to 550 mA
1100 to 1300 mA
(Set 100 mA higher
than swing right)
FLOW CONTROL
750 to 850 mA
1100 to 1300MA
(Set using Main Tele)
DRIVE FORWARD
20 to 60 mA
130 to 160 mA
DRIVE REVERSE
20 to 60 mA
130 to 160 mA
Table 4-3. Ramp time Setting.
FUNCTION
RAMP TIME
Lift Up
Ramp UpTime = 5:00 sec.
Ramp Down Time = 3:00 sec.
Lift Down
Ramp Up Time =5:00 sec.
Ramp Down Time =3:00 sec.
Swing Right
Ramp Up Time =7:00 sec.
Ramp Down Time =3:00 sec.
Swing Left
Ramp Up Time =7:00 sec.
Ramp Down Time =3:00 sec.
Drive Forward
Ramp Up Time =4:30 sec.
Ramp Down Time = 2:30 sec.
Drive Reverse
Ramp Up Time = 4:30 sec.
Ramp Down Time = 2:00 sec.
Flow Control
Ramp Up Time =3:00 sec.
Ramp Down Time =0.00 sec.
Figure 4-18. Control Card
Figure 4-19. Releveling Valve
Summary of Contents for 740A
Page 1: ...Service and Maintenance Manual Models 740A 740AJ P N 3121160 January 8 2013 ...
Page 2: ......
Page 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Page 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Page 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Page 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Page 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Page 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Page 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Page 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Page 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Page 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Page 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Page 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Page 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Page 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Page 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Page 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Page 406: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121160 NOTES ...
Page 407: ......