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SECTION 4 - MACHINE OPERATION

4-10

3121710

4.11

SKYGUARD OPERATION

SkyGuard provides enhanced control panel protection. When the
SkyGuard sensor is activated, functions in use at the time of actu-
ation will reverse or cutout. The SkyGuard Function Table pro-
vides more details on these functions.

During activation, the horn will sound and, if equipped with a
SkyGuard beacon, the beacon will illuminate until sensor and
footswitch are disengaged. 

If the SkyGuard sensor remains activated after function reversal
or cutout, depress and hold the SkyGuard Override Switch to
allow normal functions until the sensor is disengaged.

Consult the following illustrations to determine which type of
SkyGuard the machine has. Regardless of type, SkyGuard func-
tion according to the SkyGuard Function Table does not change.

SkyGuard

Approximately 50 lb (222 Nm) of force is applied to yellow bar.

SkyGuard - SkyLine

Cable is pressed, breaking the magnetic connection between the
cable and right bracket.

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Summary of Contents for 600AN

Page 1: ...Manual Original Instructions Keep this manual with the machine at all times AS NZS Boom Lift Models E600 E600J E600JP M600 M600J M600JP S N 0300219230 to Present Seeinsidefrontcoverforexceptions 3121...

Page 2: ...aust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idl...

Page 3: ...ers users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvement...

Page 4: ...VE AN ORANGE BACK GROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACK...

Page 5: ...AVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER SONAL PROPERTY OR THE JLG PRODUCT Contact Product Safety and Reliability D...

Page 6: ...FOREWORD d 3121710 REVISION LOG Original Issue A May 24 2016 Revised B May 30 2018 Revised C June 29 2018 Revised Covers Prop 65 Revised D November 5 2018...

Page 7: ...Training 2 1 Training Supervision 2 1 Operator Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 7 Daily Walk Around Inspection 2 8 Function Check 2 12 SkyGuard...

Page 8: ...HUT DOWN AND PARK 4 12 4 14 LIFTING AND TIE DOWN 4 13 Lifting 4 13 Tie Down 4 13 4 15 TOWING INSTRUCTIONS 4 15 4 16 DRIVE HUB 4 16 Disengaging for Towing 4 16 Engaging after Towing is Complete 4 18 SE...

Page 9: ...CATIONS 7 1 Capacities 7 2 Tires 7 2 Hydraulic Oil 7 3 Major Component Weights 7 8 Serial Number Location 7 8 7 3 OPERATOR MAINTENANCE 7 10 7 4 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED 7 14 7 5 TIRES...

Page 10: ...iv 3121710 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE This Page Left Blank Intentionally...

Page 11: ...4 4 4 3 Grade and Side Slopes 4 6 4 4 Traveling on a Grade 4 7 4 5 Lifting and Tie Down Chart 4 14 4 6 Decal Installation Sheet 1 of 4 4 19 4 7 Decal Installation Sheet 2 of 4 4 20 4 8 Decal Installat...

Page 12: ...vi 3121710 LIST OF FIGURES FIGURE NUMBER TITLE PAGE FIGURE NUMBER TITLE PAGE ThiS Page Left Blank Intentionally...

Page 13: ...Decal Legend 4 23 6 1 Available Accessories 6 1 7 1 Operating Specifications 7 1 7 2 Capacities 7 2 7 3 Tires 7 2 7 4 Hydraulic Oil 7 3 7 5 DTE 10 Excel 15 Specs 7 3 7 6 Mobil EAL Envirosyn H 32 Spec...

Page 14: ...viii 3121710 LIST OF TABLES TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE PAGE This Page Left Blank Intentionally...

Page 15: ...g is accomplished and operation of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator...

Page 16: ...ental regulations as they pertain to your utilization and application of the machine Workplace Inspection Precautions to avoid all hazards in the work area must be taken by the user before and during...

Page 17: ...r Keep mud oil grease and other slippery substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using...

Page 18: ...ment Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Hydraulic cylinders are subject to thermal expan...

Page 19: ...ioned on the platform floor at all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oil mud and slippery substances cleaned fro...

Page 20: ...occupants their tools and their equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table...

Page 21: ...overnmental require ments for work practices near energized equipment DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN...

Page 22: ...attempting to stabilize the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions including gusts may exceed 28 mph 12...

Page 23: ...dfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Fresh...

Page 24: ...tor must limit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of s...

Page 25: ...uring machine maintenance are inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to...

Page 26: ...hine Do not use machine as a ground for welding When performing welding or metal cutting operations pre cautions must be taken to protect the chassis from direct exposure to weld and metal cutting spa...

Page 27: ...cross the battery terminals Always wear hand eye and face protection when servicing batteries Ensure that battery acid does not come in contact with skin or clothing BATTERY FLUID IS HIGHLY CORROSIVE...

Page 28: ...SECTION 1 SAFETY PRECAUTIONS 1 14 3121710 NOTES...

Page 29: ...e employer and government regulations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc tion 6 The...

Page 30: ...for further requirements for aerial work platforms The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment if the machin...

Page 31: ...requentInspection Inservicefor3monthsor150hours whichevercomesfirst or Outofserviceforaperiodofmorethan3months or Purchasedused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual and...

Page 32: ...AND INSPECTION 2 4 3121710 10 1 2 3 4 5 6 9 8 7 Figure 2 1 Basic Nomenclature Sheet 1 of 3 1 BatteryPack 2 FuelTank 3 HydraulicTank 4 MainTerminalBox 5 SwingDrive 6 TurntableLock 7 Frame 8 Turntable...

Page 33: ...LITIES MACHINE PREPARATION AND INSPECTION 3121710 2 5 5 6 4 3 2 1 7 Figure 2 2 Basic Nomenclature Sheet 2 of 3 1 Frame 2 MainValve 3 GeneratorStartBattery MModels 4 Generator MModels 5 BatteryPack 6 G...

Page 34: ...5 3 6 7 8 10 4 9 11 14 13 OAC00250 Figure 2 3 Basic Nomenclature Sheet 3 of 3 1 Platform 2 Rotator 3 Boom 4 Lift Cylinder 5 Upright 6 Tower Boom 7 Tower Lift 8 Boom Link 9 Master Cylinder 10 Slave Cyl...

Page 35: ...he weather resistant storage container 4 Daily Walk Around Inspection Perform as instructed 5 Battery Charge as required 6 Fuel Combustion Engine Powered Machines Add the proper fuel as necessary 7 Hy...

Page 36: ...2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 8 3121710 Daily Walk Around Inspection 1 2 29 3 4 4 5 6 26 25 8 7 9 10 11 12 13 14 24 10 23 22 21 7 4 20 4 19 18 5 2 17 16 7 15 7 27 28 4 O...

Page 37: ...visible damage exists in addition to any other criteria mentioned 1 Platform Assembly Platform mounting pins secure Foot switch in good working order not modified disabled or blocked 2 Platform Groun...

Page 38: ...down boom in stowed position Breather cap dipstick secure and working 12 Manual Descent Valve See Note 13 Control Valve No unsupported or damaged wires or hoses 14 Generator Start Battery See Note 15...

Page 39: ...fully extended as shown below 21 Battery Compartment See Note 22 Fuel Supply Fuel filler cap secure Tank Decals secure and legible 23 Hydraulic Oil Filter Housing See Note 24 Battery Charger See Note...

Page 40: ...e Emergency Stop Button is activated 2 From the platform control console a Ensure that the control console is firmly secured in the proper location b Check that all guards protecting the switches or l...

Page 41: ...yGuard SkyEye Put arm or hand in path of sensor beam 3 Once the sensor has been activated verify the following conditions a Telescope out function stops and telescope in function operates for a short...

Page 42: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 14 3121710 NOTES...

Page 43: ...speed Overvoltage NOTE The optional generator engine will not start if the batteries are fully charged or if the Generator Enable switch on the platform console is not in the on position Ground Contro...

Page 44: ...JibRotate 3 PlatformLevelingOverride 4 JibLift 5 FunctionEnable 6 BoomLift 7 Generator EngineStart 8 Power EmergencyStop 9 GeneratorEnabledIndicator 10 Platform GroundSelect 11 Swing 12 Telescope 13 M...

Page 45: ...system This switch is used to adjust plat form level in situations such as ascend ing descending a grade 4 Jib Lift If Equipped This switch provides raising and lowering of the jib 5 Function Enable T...

Page 46: ...machines an electrical system fault 10 Platform Ground Select A three position key operated switch supplies power to the platform control console when positioned to PLATFORM With the switch key held...

Page 47: ...loaded Platform Control Station See Figure 3 2 Platform Control Station 1 Power Emergency Stop A two position red mushroom shaped switch furnishes power to PLATFORM Controls when pulled out on When pu...

Page 48: ...Power EmergencyStop 2 GeneratorEnable 3 DriveOrientationOverride 4 Drive Steer 5 Telescope 6 Lights 7 ArticulatingJibBoom 8 SoftTouch SkyGuardOverride 9 JibRotate 10 SoftTouch SkyGuardIndicator 11 Pl...

Page 49: ...trol to activate drive or steer Before driving locate the black white orientation arrows on both the chassis and the plat form controls and match the control direction arrow to the intended chassis di...

Page 50: ...em to be operated again allowing the operator to resume use of machine functions If equipped with both Soft Touch and SkyGuard the switch operates like described above and allows the opera tor to over...

Page 51: ...t to swing right move left to swing left Moving the joystick activates switches to provide the func tions selected NOTE Main lift and swing functions may be selected at the same time Maximum speed is...

Page 52: ...THE LOAD OCCUPANT TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 15 Platform Leveling Override A three position switch allows the operator to adjust the automatic self level...

Page 53: ...indicator will be red Indicates an abnormal operating condition which if not corrected may result in machine interruption or damage This indicator will be yellow Indicates important information regar...

Page 54: ...E HORIZONTAL 2 Platform Overload If Equipped Indicates the platform has been overloaded 3 System Distress Light The system distress light indicates an abnor mal condition for machine control system Th...

Page 55: ...removes power from all controls and applies the drive brakes TO AVOID SERIOUS INJURY DO NOT REMOVE MODIFY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS FOOTSWITCH MUST BE ADJUSTED IF FUNCTI...

Page 56: ...ft Touch bumper is against an object All controls are disabled until the override button is pushed at which time controls are active in the Creep mode 10 Creep Speed Indicator When the Function Speed...

Page 57: ...Station Ground Controls operate Boom Lift and Swing and are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so The Ground Control is...

Page 58: ...en recharging the batteries or park ing the machine overnight Within about 2 seconds of pulling the switch out the machine will perform a diagnostic check of the various electrical circuits and if eve...

Page 59: ...ON 4 MACHINE OPERATION 3121710 4 3 Figure 4 1 Position of Least Forward Stability BOOMFULLYEXTENDED 5 ELEVATION MACHINEWILLTIPOVERIN THISDIRECTIONIFOVERLOADEDOR OPERATEDONANOUT OF LEVELSURFACE LEVELSU...

Page 60: ...4 4 3121710 Figure 4 2 Position of Least Backward Stability MAIN BOOM FULLY RETRACTED AND ELEVATED MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT OF LEVEL SURFACE LEVEL S...

Page 61: ...RIVE AXLE IF BOOM IS OVER FRONT WHEELS STEER AND DRIVE CONTROLS WILL BE REVERSED Traveling Forward and Reverse 1 At Platform Controls pull out Emergency Stop switch and activate footswitch 2 Position...

Page 62: ...SECTION 4 MACHINE OPERATION 4 6 3121710 Figure 4 3 Grade and Side Slopes DONOTDRIVEMACHINEONGRADESEXCEEDINGTHOSESPECIFIEDONMANUFACTURER SNAMEPLATE GRADE SIDESLOPE LEVEL...

Page 63: ...HE CONTROLS 4 5 STEERING Position thumb switch on Drive Steer controller to RIGHT for steering right or to LEFT for steering left 4 6 PLATFORM Platform Level Adjustment To Level Up or Down Position th...

Page 64: ...FOOTSWITCH OR USE EMERGENCY STOP SWITCH TO STOP THE MACHINE Swinging the Boom To swing boom use SWING control switch to select RIGHT or LEFT direction WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE...

Page 65: ...t and 2 The switch on the platform control console is in the On or Enable position and 3 The Manual Charge push button is activated Activation of the Manual Charge button will start the engine and beg...

Page 66: ...minate until sensor and footswitch are disengaged If the SkyGuard sensor remains activated after function reversal or cutout depress and hold the SkyGuard Override Switch to allow normal functions unt...

Page 67: ...r beam SkyGuard Function Table 0 0 Drive Forward Drive Reverse Steer Swing Boom Lift Up Boom Lift Down Boom Tele Out Boom Tele In Jib Lift Jib Swing Basket Level Basket Rotate R C R C R R C R C C C C...

Page 68: ...for following workday NOTE Electric machines are equipped with a static strap due to static electricity build ups Strap is located under rear of machine chas sis To shut down and park the machine the...

Page 69: ...oom in the stowed position 3 Remove all loose items from the machine 4 Properly adjust the rigging to prevent damage to the machine and so the machine remains level Tie Down WHEN TRANSPORTING THE MACH...

Page 70: ...SECTION 4 MACHINE OPERATION 4 14 3121710 Figure 4 5 Lifting and Tie Down Chart...

Page 71: ...MAXIMUM TOWING SPEED 5 MPH 8 KPH FOR A DISTANCE OF 5 MILES 8K MAXIMUM TOWING GRADE 25 The following instructions are for towing using the optional tow bar 1 Lock the turntable in the travel position w...

Page 72: ...OPERATION 4 16 3121710 4 16 DRIVE HUB Disengaging for Towing MAKE SURE THE DISCONNECT MECHANISM IS ONLY OPERATED WITH THE MACHINE AT A STANDSTILL 1 Remove the two hex head bolts from the cover 2 Remo...

Page 73: ...ll the bolts and torque 6 3 ft lbs 8 8 Nm until they are flush with the cover 5 The machine is ready to be towed BEFORE THE MACHINE IS SEPARATED FROM THE TOWING VEHICLE EITHER THE DRIVE HUB HAS TO BE...

Page 74: ...FORCE 1 Remove the 2 hex head bolts securing the cover evenly and remove the cover 2 Rotate the cover 180 degrees and secure with the two hex head bolts 3 Torque the hex head bolts 6 3 ft lbs 8 8 Nm...

Page 75: ...SECTION 4 MACHINE OPERATION 3121710 4 19 Figure 4 6 Decal Installation Sheet 1 of 4...

Page 76: ...SECTION 4 MACHINE OPERATION 4 20 3121710 Figure 4 7 Decal Installation Sheet 2 of 4...

Page 77: ...SECTION 4 MACHINE OPERATION 3121710 4 21 43 18 16 17 11 12 1 12 34 13 23 39 Figure 4 8 Decal Installation Sheet 3 of 4...

Page 78: ...SECTION 4 MACHINE OPERATION 4 22 3121710 Figure 4 9 Decal Installation Sheet 4 of 4...

Page 79: ...3940 4 1703804 1701518 1703950 1703951 1703947 1703948 1703949 1703952 5 1001196811 1001196811 1001196811 6 1707035 1707035 1707035 7 8 9 10 11 1702868 1704001 1704000 1001116846 1704002 12 1704277 17...

Page 80: ...00 1702300 1702300 1702300 1702300 25 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 26 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 27 28 29 30 31 1703953 1701518...

Page 81: ...4248 1706378 1704331 1704332 1704328 1704329 1704333 1704330 42 1702155 1702155 1702155 1702155 1702155 1702155 1702155 1702155 43 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 44 45...

Page 82: ...1702391 1701517 1701517 1701517 1701517 1701517 1701517 1701517 64 1704725 1704728 1704671 1704670 1704732 1704733 1704731 1704618 65 66 1704885 1704885 1704885 1704885 1704885 1704885 1704885 170488...

Page 83: ...an occurrence may void any warranty consideration on that particular machine FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE P...

Page 84: ...ee the platform or boom from the object 5 Once clear restart the machine and return the platform to a safe position 6 Inspect the machine for damage If the machine is damaged or does not operate prope...

Page 85: ...the handle until the desired platform position is reached 3 Push the control lever down when complete Remove the handle from the hand pump and the spool plug from the valve LOWERING THE BOOM 1 Push th...

Page 86: ...he handle until the desired platform position is reached 3 Remove the handle from the hand pump SWING LEFT 1 Install the spool plug in the location shown 2 Install the handle into the hand pump and pu...

Page 87: ...SECTION 5 EMERGENCY PROCEDURES 3121710 5 5 Figure 5 1 Manual Descent Decal...

Page 88: ...s used the fault indicator will flash and a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician NOTE No functional checks of the MSSO system are neces...

Page 89: ...6 ACCESSORIES Table 6 1 Available Accessories Accessory Market ANSI USA Only ANSI CSA CE AUS Japan China SoftTouch SkyGlazier FallArrestPlatform 36x60 FallArrestPlatform 36x72 Bolt OnExternalFallArre...

Page 90: ...t all times A full body harness is required with lanyard not to exceed 6 ft 1 8 M in length that limits the maximum arrest force to 900 lbs 408 kg for the trans fastener type and 1350 lbs 612 kg for t...

Page 91: ...ACCESSORIES 3121710 6 3 OVERRIDE SWITCH OVERRIDE INDICATOR LIGHT RAIL BUMPER LIMIT SWITCH SOFT TOUCH RAIL BUMPER SOFT TOUCH FRAME LIMIT SWITCH Figure 6 1 Soft Touch NOTE Platform shown in phantom for...

Page 92: ...kg External Fall Arrest System capacity is 310 lb 140 kg one 1 person maximum Do not move platform during use of the external fall arrest system DO NOT OPERATE ANY MACHINE FUNCTIONS WHILE OUTSIDE OF P...

Page 93: ...rm Replace components if there are any signs of wear or damage Before each use perform a visual inspection of the following compo nents Cable Inspect cable for proper tension broken strands kinks or a...

Page 94: ...res Inspect brackets for any damage Attachment Ring No cracks or signs of wear are acceptable Any signs of corrosion requires replacement Attaching Hardware Inspect all attaching hardware to ensure th...

Page 95: ...ECTION 6 ACCESSORIES 3121710 6 7 8 7 1 2 3 4 6 9 5 Figure 6 3 Bolt On External Fall Arrest System 1 BellevilleWasher 2 Washer 3 HexNut 4 JamNut 5 LHBracket 6 AttachmentRing 7 Cable 8 RHBracket 9 Decal...

Page 96: ...is padded to prevent damage SkyGlazier includes a strap to secure the panel to the platform rail Capacity Specifications Max Tray Capacity Max Platform Capacity With Max Weight in Tray 150lbs 70kg 25...

Page 97: ...ED ON TRAY AN INCREASE OF THE AREA EXPOSED TO THE WIND WILL DECREASE STABILITY LIMIT PANEL AREA TO 32 SQ FT 3 SQ M Ensure no personnel are beneath platform Do not exit platform over rails or stand on...

Page 98: ...SECTION 6 ACCESSORIES 6 10 3121710 NOTES...

Page 99: ...e Service and Maintenance Manual Other Publications Available Service and Maintenance Manual 3121711 Illustrated Parts Manual 3121712 7 2 OPERATING SPECIFICATIONS Table 7 1 Operating Specifications Ma...

Page 100: ...P M600JP 52psi 3 7kg cm2 51psi 3 6kg cm2 MaximumDriveSpeed 3 0mph 1 3m s ElectricalSystemVoltage 48volts MaximumHydraulicSystemPressure 3200psi 221Bar MaximumWindSpeed 28mph 12 5m s MaximumManualForce...

Page 101: ...contain the same required additives or be of comparable viscosities If use of hydraulic oil other than Mobil DTE 10 is desired contact JLG Industries for proper recommendations Table 7 4 Hydraulic Oil...

Page 102: ...32 Densityat15 C 869 PourPoint Max 38 F 39 C FlashPoint Min 514 F 268 C Viscosity at40 C 33 1cSt at100 C 6 36cSt ViscosityIndex 147 Table 7 7 Mobil EAL Envirosyn SHC 32 Specs Type SyntheticBiodegrada...

Page 103: ...S OPERATOR MAINTENANCE 3121710 7 5 Table 7 8 DTE 10 Excel 32 Specs ISOViscosityGrade 32 PourPoint Max 65 F 54 C FlashPoint Min 482 F 250 C Viscosity at40 C 32 7cSt at100 C 6 63cSt at100 F 32 7cSt at21...

Page 104: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 6 3121710 1001211621 A Figure 7 1 Hydraulic Oil Specification Sheet 1 of 2...

Page 105: ...G APPROVED HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINES IN THE HYDRAULIC FLUID OPERATION CHART MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE HYDRAULIC SYS...

Page 106: ...mped on the left side of the frame at the top Table 7 9 Component Weights Component Pounds Kilograms Frame bare 1381 626 T T bare 2093 950 BoomAssembly E M600 4464 2025 BoomAssembly E M600J 4464 2025...

Page 107: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121710 7 9 Figure 7 4 Operator Maintenance and Lubrication Diagram 1 2 3 4 6 5 6...

Page 108: ...ters at the same time 1 Swing Bearing Internal Ball Bearing Lube Point s 1 Grease Fittings Capacity A R Lube MPG Interval Every 3 months or 150 hrs of operation Table 7 10 Lubrication Specifications K...

Page 109: ...GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121710 7 11 2 Generator Engine If Equipped Lube Point s Fill Cap Capacity Refer to engine manual Lube EO Interval Check daily Change in accordance with eng...

Page 110: ...gal 46 9 L to Full Mark Lube HO Interval Check Level daily Change every 2 years or 1200 hours of operation 4 Hydraulic Filter Interval Change after first 50 hrs and every 6 months or 300 hrs thereafte...

Page 111: ...0 7 L Lube EPGL Interval Check level every 3 months or 150 hrs of operation change every 2 years or 1200 hours of operation 6 Wheel Drive Hub Lube Point s Level Fill Plug Capacity 0 4 gal 1 5 L Lube...

Page 112: ...tion off of ground 7 Carefully activate Swing control lever and return boom to stowed position centered between drive wheels When boom reaches center stowed position lockout cylinders should release a...

Page 113: ...unctures which exceed 1 inch in diameter any damage to the bead area cords of the tire If a tire is damaged but is within the above noted criteria the tire must be inspected on a daily basis to insure...

Page 114: ...ED TO THE CONE ANGLE OF THE WHEEL Tighten the lug nuts to the proper torque to prevent wheels from coming loose Use a torque wrench to tighten the fasteners If you do not have a torque wrench tighten...

Page 115: ...ion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on test methods in accordance with...

Page 116: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 18 3121710 NOTES...

Page 117: ...ECTION 8 INSPECTION AND REPAIR LOG 3121710 JLG Lift 8 1 SECTION 8 INSPECTION AND REPAIR LOG MachineSerialNumber_______________________________________ Table 8 1 Inspection and Repair Log Date Comments...

Page 118: ...SECTION 8 INSPECTION AND REPAIR LOG 8 2 JLG Lift 3121710 Table 8 1 Inspection and Repair Log Date Comments...

Page 119: ...form Mfg Model ______________________________________________________________________ Serial Number ____________________________________________________________________ Previous Owner ________________...

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Page 122: ...CorporateOffice JLGIndustries Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 VisitourwebsiteforJLGWorldwideLocations www jlg com...

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