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10 

JL AUDIO 

ZR650-CSi     

TWEETER iNSTALLATiON:

First, run speaker wires from the tweeter output 

of the crossover (see diagrams on page 5) to the 
desired tweeter mounting locations, observing 
the same precautions as mentioned in the woofer 
installation section. Terminate the wires with the 
supplied 2.8 mm male crimpable connectors.

TWEETER FiXTuRE iNSTALLATiON:

The dome tweeters supplied with your  

ZR650-CSi system have been designed for 
maximum mounting versatility. There are two 
primary methods by which the tweeters can be 
mounted in your vehicle:

Flush-Mount

: Two different styles of flush-mount 

fixtures are provided: a compact, simple design and 
an enhanced design. Both are installed using the 
same method (shown in Diagram E), but require 
different size mounting cutouts. Refer to page 2 for 
cutout dimensions. 

Flush-mounting yields a custom-installed 

appearance, but will require at least 3/4-inch (19 
mm) of clearance behind the mounting surface of 
the tweeter. Install as shown in Diagram E, using 
the spring clips and 1-inch machine screws (it may 
be necessary in some limited depth applications to 
cut down the length of the machine screw, or use 
a shorter screw (not supplied). Hand-tighten the 
machine screw until the fixture is secure.

Surface-Mount

:  In this application, you will not 

need to cut large holes in your vehicle’s panels for 
the tweeters. You will only need to drill a hole for 
the wires and two smaller holes for the mounting 
screws. This application is useful when mounting the 
tweeters to a panel that has insufficient clearance 
behind it for the tweeter’s magnet structure.

Using the fixture as a template, mark the screw 

hole locations and a location in the center of the 
fixture for the wire hole. Remove the fixture and 
drill pilot holes for the screws and a 1/8-inch (3 
mm) for the wires.  Use the supplied #6 x 5/8-inch 
sheet metal screws to secure the fixture as shown in 
Diagram F (hand-tighten). Run the tweeter's wires 
through the hole and insert the tweeter until it  
snaps into place.

Summary of Contents for ZR650-CSi

Page 1: ...kers installed by your authorized JL Audio dealer The installation professionals employed by your dealer have the necessary tools and experience to disassemble your interior panels install your new sp...

Page 2: ...hanced Flush Mount Compact Flush Mount Surface Mount Mounting Fixture Outer Diameter A 2 13 in 54 0 mm 1 90 in 48 3 mm 1 82 in 46 2 mm Mounting Fixture Mounting Hole Diameter B 1 72 in 43 5 mm 1 68 in...

Page 3: ...ency Response 48 Hz 25 KHz 3 dB Efficiency 1W 1m 89 5 dB Nominal Impedance 4 ohms Included Components and Parts Two ZR650 CWi 6 50 inch 160 mm Woofers Two ZR100 CT 1 inch 25 mm Tweeters Two ZR650 570...

Page 4: ...orks into your ZR System Do not use crossover networks intended for different ZR models Wiring Diagrams Standard and Bi amp Bi wire methods The input to the crossover networks can be set up in one of...

Page 5: ...JL AUDIO ZR650 CSi 5 Amplifier Output Woofer Amplifier Output Tweeter Amplifier Output Diagram A Standard Wiring Diagram Diagram B Bi Wire Bi Amp Wiring Diagram...

Page 6: ...ustable Tweeter Level ZR crossover networks also provide five levels of tweeter adjustability designed to compensate for different mounting locations vehicle interiors and personal taste These levels...

Page 7: ...h sides You can always experiment with tweeter placement before committing to a final mounting location Simply connect the rest of the system and allow plenty of wire length for the tweeters Using Vel...

Page 8: ...the supplied butyl adhesive putty and place them on the inside of each grille tray This adhesive will hold the grille mesh insert in place firmly and prevent rattling Then insert the grille mesh inse...

Page 9: ...iagram D Custom Location Woofer Installation WARNING Hand tighten the screws evenly in a criss cross pattern to avoid bending the speaker frame or stripping the mounting clips Diagram C Factory Locati...

Page 10: ...m of clearance behind the mounting surface of the tweeter Install as shown in Diagram E using the spring clips and 1 inch machine screws it may be necessary in some limited depth applications to cut d...

Page 11: ...JL AUDIO ZR650 CSi 11 Diagram F Surface Mount Tweeter Installation Diagram E Flush Mount Tweeter Installation...

Page 12: ...llow limitations on implied warranties therefore these exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state I...

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