JETStream PI-123 Product Instructions Download Page 2

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PI-123

January 2022

TABLE OF CONTENTS

Section 1: Safety ............................................................................................. 3

Section 2: Product Description ........................................................14

Section 3: Preparation for Use ...........................................................15

Section 4: Setup .............................................................................................16

Section 5: Operation ...................................................................................19

Section 6: Service .........................................................................................21

Section 7: Troubleshooting ................................................................. 22

Appendix A

........................................................................................................ 23

Appendix B

........................................................................................................ 24

Appendix C

........................................................................................................28

Warranty .............................................................................................................38

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Summary of Contents for PI-123

Page 1: ...tallation operation and maintenance of the product and to provide adequate supervision of personnel at all times Retain these instructions for future reference If this product is resold or otherwise c...

Page 2: ...ion 2 Product Description 14 Section 3 Preparation for Use 15 Section 4 Setup 16 Section 5 Operation 19 Section 6 Service 21 Section 7 Troubleshooting 22 Appendix A 23 Appendix B 24 Appendix C 28 Warr...

Page 3: ...and to provide adequate supervision of personnel at all times Read the following in its entirety before connecting operating or repairing equipment Purchasers and operators also should be familiar wit...

Page 4: ...terblast product Contact manufacturer 7 Thoroughly review alternative methods before initiating any potentially dangerous waterblasting operation Fully automated semi automated and or mechanized metho...

Page 5: ...e before making required repairs or adjustments The pump operator should watch the nozzle operator at all times in case any difficulty arises and it becomes necessary to depressurize system If the pum...

Page 6: ...es 2 Thoroughly review alternative methods before initiating any potentially dangerous shotgunning or hand lancing operation Fully automated semi automated and or mechanized methods should all be cons...

Page 7: ...ator comfort and safety 6 Fall protection should be provided when blasting on scaffolding or sloping surface per OSHA guidelines Do not operate a hand held gun while standing on slippery surfaces 7 Th...

Page 8: ...For primary protection a primary rupture disc assembly or spring loaded relief set at 1 2 times maximum operating pressure is recommended i e relief valve is set at 12 000 psi if maximum operating pre...

Page 9: ...ded for added safety where hose connects to control gun 5 Use of hose restraint whip check is required at all hose connections including connections at fluid end 6 Always apply wrench to wrench flats...

Page 10: ...oth jaw plier wrench JS PN 64119 to tighten nozzle Avoid using pipe wrench as wrench marks will cause nozzles to crack and fail 7 Blocked orifice s can cause excessive system pressure and failure If o...

Page 11: ...operator greater control of nozzle Establishes a safety zone so operator knows when nozzle is about to exit tube will eliminate possibility of nozzle and lance double back toward operator within large...

Page 12: ...le before installing nozzle and adapter on lance Do not use a rigid lance that has damaged or missing threads 5 Use wrench flats when available or a properly adjusted smooth jaw plier wrench JS PN 641...

Page 13: ...tings to crack and fail REPLACEMENT PARTS 1 Read General Safety section prior to repairing equipment and installing replacement parts 2 Only trained persons should be authorized to perform maintenance...

Page 14: ...usters are available for NPT connection tube spinning nozzles to provide additional thrust for pulling through tubes Depending on the connection type the Tube Spinning Nozzle is rated to 15 000 psi NP...

Page 15: ...ainer for damage PREVIOUSLY USED TUBE SPINNING NOZZLE 3 2 Inspect all components 3 3 The Tube Spinning Nozzle body sleeve and front nozzle should be inspected and cleaned to ensure no debris has enter...

Page 16: ...he mating lance or stinger 2 Apply anti seize compound over the sealant tape for additional protection against galling in connection threads 3 Install the nozzle bodies by using appropriate open end w...

Page 17: ...nti seize compound over the sealant tape for additional protection against galling 4 Install appropriate FP front nozzle using smooth jaw plier wrench PN 64119 5 Tighten 1 2 turns past hand tight All...

Page 18: ...zle and tighten until firmly snug NOTE DO NOT OVERTIGHTEN damage to coned sealing surface could result NOTE There should be approximately 1 16 to 1 8 clearance between the sleeve and the front nozzle...

Page 19: ...rson controlling the cleaning nozzle must be the operator and must have control of the pressure Do not allow a secondary or remote operator have control of pressure Use only thoroughly trained operato...

Page 20: ...hot Wear gloves and use precaution to prevent scalding DO NOT use Teflon tape on 22K PSI connections DO NOT over tighten connections to prevent sealing surface damage Place barricades with warning si...

Page 21: ...enetrating oil to nozzle body and sleeve Reassemble Tube Spinning Nozzle per installation instructions See YouTube channel for videos on various Jetstream products https www youtube com user Jetstream...

Page 22: ...ze Replace nozzles Weep hole leak Fitting loose Tighten fitting Sealing surfaces worn Re dress or replace Excessive flow or pump will no longer come up to pressure Debris Clean Nozzles worn Replace no...

Page 23: ...23 PI 123 January 2022 APPENDIX A Exploded View Figure C...

Page 24: ...2 28 58 52142 59906 59902 1 8 BSPP 1 0 500 12 7 2 38 61 51992 59907 59903 2 0 500 12 7 2 38 61 51993 59907 59904 1 4 BSPP 1 0 665 16 9 2 68 68 51922 59908 59905 2 0 665 16 9 2 68 68 51923 59908 ASSEM...

Page 25: ...6 22 1 24 6 64105 4 64089 52006 0 875 13 7 15 9 18 0 19 9 21 5 23 1 24 7 26 2 29 5 32 7 52012 1 2 NPT 1 51941 52011 1 040 3 0 3 7 4 3 4 9 5 5 6 1 6 6 7 1 8 5 9 7 52013 2 51942 52011 1 040 6 7 7 9 9 0...

Page 26: ...4 69 6 15 7 3 27 6 9 0 34 1 10 4 39 4 11 6 43 9 12 7 48 1 13 7 51 9 14 6 55 3 15 5 58 7 16 4 62 1 17 2 65 1 17 9 67 8 18 7 70 8 19 4 73 4 20 1 76 1 20 10 2 38 6 12 5 47 3 14 5 54 9 16 2 61 3 17 7 67 0...

Page 27: ...27 PI 123 January 2022 This page intentionally left blank...

Page 28: ...r rigid lances that have male pipe threads NPT Male Recessed orifices for protection from surface abrasion or damage by wrenches Double tapered nose for fast unrestricted travel through plugged tubes...

Page 29: ...ard 45 8 Back 30 12 Jets Total Min Flow 5 1 Front 3 Forward 45 12 Back 30 16 Jets Total Min Flow 6 1 Front 3 Forward 45 8 Radial 8 Back 30 20 Jets Total Min Flow 7 1 Front 8 Radial 9 Jets Total Min Fl...

Page 30: ...working pressure 15 000 psi 1034 bar Seven standard patterns and fourteen flow ratings Custom patterns available FB SERIES TUBE CLEANING NOZZLES For use with Jetstream flex lances that have male BSPP...

Page 31: ...31 PI 123 January 2022 Copper crush washer required for flat seal connections See table below SIZE PART NO M7 59932 1 8 BSPP 59933 1 4 BSPP 59934...

Page 32: ...st for pulling through tubes Rear orifices recessed for protection from surface abrasion or damage by wrenches Female pipe threads at inlet NPT Fml and male pipe threads at outlet NPT Male Machined fr...

Page 33: ...33 PI 123 January 2022...

Page 34: ...and fourteen flow ratings to choose Custom patterns and flows available HPER HPEL TUBE CLEANING NOZZLES Designed for use with flex or rigid lances HPER nozzles feature right hand female medium pressu...

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Page 36: ...36 PI 123 January 2022...

Page 37: ...37 PI 123 January 2022 This page intentionally left blank...

Page 38: ...erial or factory workmanship Repairs or replacements are to be made at Jetstream in Houston Jetstream FS Solutions Rental Center the customer s location or at other locations approved by Jetstream Lab...

Page 39: ...BILITY OR FITNESS FOR A PARTICULAR PURPOSE ALL OF WHICH ARE DISCLAIMED THIS DISCLAIMER AND EXCLUSION SHALL APPLY EVEN IF ANY WARRANTY POSSIBLY ASSERTED FAILS OF ITS ESSENTIAL PURPOSE This warranty is...

Page 40: ...venient locations across the United States FS Solutions provides high performance parts accessories Jetstream rentals repair rebuild and safety training Gonzales LA 225 647 0660 Highland IN 219 924 31...

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