JETStream 53905 Product Instructions Download Page 11 | Manualshive

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JETStream 53905 Product Instructions Download Page 11

11

PI-121

January 2020

6. Test repaired equipment carefully and thoroughly before putting it into
service. Do not put any piece of repaired equipment into service if its
performance is questionable. If repaired equipment performance is
questionable, call manufacturer of repair parts for assistance.

This section concludes all the same information included in the yellow
JETSTREAM SAFETY WARNING pamphlet (PI-082).

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Summary of Contents for 53905

Page 1: ...ersonnel at all times Retain these instructions for future reference If this product is resold or otherwise conveyed purchaser must pass on the instructions to the new user PRODUCT INSTRUCTIONS 40K Mu...

Page 2: ...iption 12 Section 3 Preparation for Use 16 Section 4 Setup 19 Section 5 Operation 21 Section 6 Service 26 Section 7 Troubleshooting 32 Appendix A 38 Exploded View 38 Replacement Parts 40 Cartridge PN...

Page 3: ...and to provide adequate supervision of personnel at all times Read the following in its entirety before connecting operating or repair ing equipment Purchasers and operators also should be familiar wi...

Page 4: ...terblast product Contact manufacturer 7 Thoroughly review alternative methods before initiating any potentially dangerous waterblasting operation Fully automated semi automated and or mechanized metho...

Page 5: ...of sight to the nozzle operator it may be necessary to have another employee available to communicate between the nozzle and pump operators 14 With the system operating properly increase pump speed sl...

Page 6: ...ould all be considered first Contact the applicable waterblasting manufacturers for assistance and recommendations As described in the Industry Best Practices for the Use of High Pressure Waterblastin...

Page 7: ...te a hand held gun while standing on slippery surfaces 7 The control gun operator should always start blasting with a low system pressure and slowly increase blasting pressure Depress and release cont...

Page 8: ...et at 12 000 psi if maximum operating pressure is 10 000 psi B For secondary protection a rupture disc assembly containing a manufacturer s approved disc having a burst rating of 1 4 times maximum ope...

Page 9: ...nked D End fitting shows evidence of damage slippage or leakage E Hose has been exposed to pressures greater than 50 of burst rating or F Hose is three or more years old regardless of condition 8 Disc...

Page 10: ...e fittings should have a known burst rating of not less than 3 0 times system operating pressure Never use a damaged or corroded fitting or one with damaged or missing threads 5 Use only high pressure...

Page 11: ...e Do not put any piece of repaired equipment into service if its performance is questionable If repaired equipment performance is questionable call manufacturer of repair parts for assistance This sec...

Page 12: ...ed in multiple gun operations by configuring the valves for Constant Pressure or Shut In Mode The Multi Mode Valve utilizes a self contained easily removable car tridge that includes all necessary par...

Page 13: ...Pressure bar 2 758 Minimum Operating Pressure bar 689 Maximum Inlet Air Pressure bar 8 6 Minimum Inlet Aire Pressure bar 4 8 Maximum Flow l min 25 7 Inlet Connection 7 8 Type M Male 9 16 HP Fml Outlet...

Page 14: ...mode is selected by remov ing the nozzle from the mode configuration port Releasing gun trigger will cause valve to shift water from blast gun to open atmospheric dump port making system act much lik...

Page 15: ...nozzle for constant pressure mode operation Chart assumes that all blast nozzle orifices are the same diameter If this is not the case for a particular operation the nozzle must be sized by determinin...

Page 16: ...istent operation or plugging of nozzles which could cause system overpressurization 3 4 Determine the mode in which the valve will be used from the Product Configuration section and configure the dump...

Page 17: ...n 80 psi and 90 psi using the control valve regulator knob 3 12 Engage the waterblast pump with the control gun triggers released At that point the system pressure should be below 200 psi and all flow...

Page 18: ...to the waterjet If this occurs the valve s waterjet will quickly cut through the elbow on the dump port exposing the operators to a dangerous waterjet When operating in Constant Pressure Mode the diff...

Page 19: ...ter the system and cause damage or overpressurization plugged nozzle 4 3 Check air lubricator oil level and fill if necessary to prevent damage to control gun air motor 4 4 Connect system components a...

Page 20: ...9 16 HP 4 54482 Y Adapter 7 8 Type M Male 28672 Y Adapter 9 16 HP Female 5 53570 Adapter 7 8 Type M Male 53572 Adapter 9 16 HP Male 6 53905 Multi Mode Valve Type M 54695 Multi Mode Valve HP 7 53571 Ad...

Page 21: ...e hose length The water blast operator should get into blasting position and move around to make sure that all hoses air and high pressure from the Multi Mode Valve are free from obstructions and are...

Page 22: ...the water lines 5 10 Disengage pump and shut down waterblast unit Turn off water supply 5 11 NOZZLE INSTALLATION Follow instructions for specific mode of operation CONSTANT PRESSURE MODE Install nozz...

Page 23: ...maximum operating pressure of the system 1 2 of desired operating pressure 3 4 of desired operating pressure 2 500 psi below desired operating pressure Full operating pressure Do not exceed maximum op...

Page 24: ...atch opera tor should observe the waterblast operator s at all times from a safe but proximate distance The safety watch should have both voice and sight communication with the waterblast operator at...

Page 25: ...e 6 53905 Multi Mode Valve Type M 54695 Multi Mode Valve HP ITEM PART NO DESCRIPTION 72 53571 Adapter 9 16 Type M Male 54056 Adapter 3 8 HP Female 8 27731 02539393 Hose 9 16 Type M Male 27731 02532323...

Page 26: ...26 PI 121 January 2020 Section 6 Service 59 60...

Page 27: ...e Holder 39 53868 Cartridge Plug ITEM PART NO DESCRIPTION 40 53869 Pusher 41 54014 Cartridge 42 54059 Button Seal 43 54233 Cartridge Plug 44 54264 Diffuser Housing 45 54343 Air Cylinder 54343 KIT Air...

Page 28: ...or O ring lubricant to the external seals of the new cartridge 6 Slide the new cartridge into slot of the plug 7 Apply anti seize thread lubricant to the threads of the plug 8 Slide cartridge and plu...

Page 29: ...2020 6 2 FILLING LUBRICATOR WITH OIL IMAGE 1 Disconnect air supply to Multi Mode Valve or rotate shut off valve handle 2 Remove fill plug or twist off bowl 3 Add oil to fill line 4 Replace fill plug...

Page 30: ...ulti Mode Valve 2 Unscrew diffuser housing from nozzle holder 3 Tilt diffuser housing to allow diffuser to slide out 4 Check inside diffuser housing to ensure that there are no deposits that could cau...

Page 31: ...Apply anti seize to nozzle threads UHPX nozzle and reinstall nozzle or plug 5 Tighten nozzle or plug with hex key wrench UHPXi nozzle or 5 16 socket UHPX nozzle 6 Apply anti seize to nozzle holder thr...

Page 32: ...one end of the air tubing that connects the top of the brass pilot valve and the rear of the aluminium air cylinder by pushing the ring of the fitting down while pulling the tubing away from the fitti...

Page 33: ...the piston on the underside of the cylinder does not extend outward and retract quickly when the gun triggers are squeezed and re leased replace air cylinder If the air cylinder does not function as i...

Page 34: ...Increase if necessary but do not exceed maximum air pressure of the gun s air motor Remove and check cartridge from Multi Mode Valve for seal wear and debris or wear of valve and seat metal to metal...

Page 35: ...nder to the mounting plate on top of the valve body but do not remove the capscrews that hold the air cylinder together and do not disconnect the air line that connects the cylinder to the brass pilot...

Page 36: ...r the fixed nozzle has become fully or partially plugged Resize and or replace nozzle s as needed Water is leaking from one or more of the weep holes on the Multi Mode Valve body 1 One or more of the...

Page 37: ...control gun air motor the Jetstream Tornado Gun has a maximum inlet air pressure of 90 psi Check manufacturer specs if using another model of control gun 2 Check for air leaks throughout system 3 Air...

Page 38: ...38 PI 121 January 2020 Appendix A Exploded View 59 60...

Page 39: ...e Holder 39 53868 Cartridge Plug ITEM PART NO DESCRIPTION 40 53869 Pusher 41 54014 Cartridge 42 54059 Button Seal 43 54233 Cartridge Plug 44 54264 Diffuser Housing 45 54343 Air Cylinder 54343 KIT Air...

Page 40: ...de Lower 4 28212 O Ring Inside Lower 5 28211 O Ring Upper 6 53909 Backup Ring Inside Upper 7 53908 Backup Ring Outside Upper Related Items Not shown in drawings Part Number Description 27749 Air Tool...

Page 41: ...Rolling Cart PN 64377 Raises multi mode valve off the ground away from debris and potential for damage Cart created for improved mobility and longevity Reduces the possibility of the Multi mode gettin...

Page 42: ...5 025 018 014 012 011 010 2 7 026 018 015 013 012 011 2 9 027 019 016 013 012 011 3 1 028 020 016 014 012 011 3 4 029 021 017 015 013 012 3 6 030 021 017 015 013 012 3 8 031 022 018 015 014 013 4 1 0...

Page 43: ...43 PI 121 January 2020 This page intentionally left blank...

Page 44: ...dgment to be defective in material or factory workmanship Repairs or replace ments are to be made at Jetstream in Houston Jetstream FS Solutions Rental Center the customer s location or at other locat...

Page 45: ...MPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ALL OF WHICH ARE DISCLAIMED THIS DISCLAIMER AND EXCLUSION SHALL APPLY EVEN IF ANY WARRANTY POSSIBLY ASSERTED FAILS OF ITS ESSEN...

Page 46: ...ston TX 77041 www waterblast com Application Policy Capacity ratings features and specifications vary depending upon the model and type of service Application approvals must be obtained from Jetstream...

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