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The kerostart system used on this engine is a reliable and well tested system that produces very
smooth and trouble free starts.

However, extra care and attention must be paid when starting a kerostart engine.

The main difference between gas and kerosene is that in the case of a failed ignition, the gas
dissipates quickly on the air and don't keep inside the engine. Kerosene is liquid and, if
unburned, will pool inside the engine and stay there forever. The engine can hold a big quantity
of kerosene inside. This kerosene will be ignited on next successful start up and will be pushed
to the exhaust as soon as the airflow inside the engine is sufficient, then it will be ignited in the
exhaust, causing a hot start (in extreme cases a big fireball) that surely will not hurt the engine,
but can destroy the model.

To prevent this:

-During the start-up listen to the engine sound to check for positive sound of

ignition, check looking from the exhaust that the kero is burning, or check for an
increase in exhaust temperature in the data terminal. A small plume of white smoke
from the exhaust means that the fuel is not burning. The fuel is pooling inside the
engine. Abort immediately the start.

-Double check that the engine is not flooded. An extra security measure is to

place a manual valve between the last fuel tank and the pump intake line, to prevent
that during the process of filling the tanks or during storage, some fuel can arrive to the
engine.

-After a failed start, or whatever condition that could cause that fuel be

collected inside the engine (i.e. extra priming), ALWAYS empty the engine of fuel by
tilting the engine nose down. Fuel will exit trough intake. Do not tilt upwards; due at
the internal engine construction the fuel cannot exit trough exhaust.

Another big difference between gas start and liquid start is that the kerosene can keep burning
slowly during long time inside the engine. This situation usually happen during an aborted
start, the start-up sequence is aborted by the user or automatically before the engine arrive to
idle. This can cause that the kerosene inside the engine keep burning for long time, and could
destroy the engine or the model. IF A STARTUP SEQUENCE IS NOT COMPLETED, ALWAYS
CHECK FOR FLAME INSIDE THE ENGINE
. If there is flame, then set full throttle for over 3
seconds to engage the starter and blow out the flame. USE SHORT BURSTS OF STARTER. Using
the starter for long time can destroy the starter motor. In the case that the start-up procedure
has been aborted due at starter failure, then it will be necessary to apply the CO2 fire
extinguisher
. A white smoke plume from the engine is a good indication here; mean that there
is no fire inside.

12

Summary of Contents for Merlin M166TS

Page 1: ...ion Manual Version 1 5 2021 Torrent d en Puig 31 08358 Arenys de Munt BARCELONA Spain Tel Fax 34 93 7950113 www jets munt com E mail sales info jets munt com service service jets munt com Copyright 20...

Page 2: ...ough email Jets Munt S L Torrent d en Puig 31 08358 Arenys de Munt Barcelona Spain Web site www jets munt com E mail service jets munt com Fax 34 93 7950113 Legal and Disclaimer The engine design and...

Page 3: ...agreement and you will find it is a precision assembly which you will be unlikely to re assemble without considerable difficulty and specialist equipment Simply slackening the spinner nut of the rotor...

Page 4: ...open air away from confined spaces as the engine exhaust contains gases which can cause asphyxiation and nuisance smells 5 Do not touch the engine whilst it is running Turbines rotate at a very high r...

Page 5: ...ended 3s Lipo 2000mAh Optional 3s Life Reccomended 3s Lipo 2000mAh Optional 3s Life Reccomended 3s Lipo 2000mAh Optional 3s Life Glow plug voltage typ 8 0V 8 0V 8 0V Pump RPM at Ignition typ 100 rpm 1...

Page 6: ...shift as the fuel is used during flight 5 Any air ducting to the inlet of the engine must have sufficient diameter of at least twice of the engine intake diameter 6 If an extended exhaust duct is req...

Page 7: ...cluding all engine parameters can be saved later to a memory card where it can be read using a text editor or our viewer software Also this data can be sent to engine manufacturer to be studied A deta...

Page 8: ...ne Check that the fuel line has the bends at suitable radius to prevent to the hose to be pinched Finally connect the fuel pump and the battery to the ecu as shown The fuel pump is a delicate element...

Page 9: ...m cause unstable idle and delay in shutting off the engine in emergency Check your radio manual for this before you start Avoid using the digital trim if possible Aligning transmitter with ecu As the...

Page 10: ...tion or switch Engine Cut switch to off and again press the button to store the Idle position into the ecu If you have done all steps correctly the blue LED in the ecu will light up flashing 2 times i...

Page 11: ...ur radio to a 125 If all is correctly adjusted the ecu will stop the engine immediately when receive the STOP signal 100 but if the signal received is Failsafe 125 the ecu will set Idle power during 2...

Page 12: ...ecurity measure is to place a manual valve between the last fuel tank and the pump intake line to prevent that during the process of filling the tanks or during storage some fuel can arrive to the eng...

Page 13: ...flaming during start sequence Priming is achieved by a special menu on the ecu Set the trim to low and go to Info menus and next to Pump test Click on on off to start stop the pump manually Please obs...

Page 14: ...is running Control of engine power rpm is now handed back to the transmitter and controlled by the position of the throttle stick Increase decrease the throttle slowly verifying that the engine accele...

Page 15: ...clude the AUTORESTART function This function can quickly restart an engine automatically in Flight but it should be understood that such a system may cause damage to people and property By default thi...

Page 16: ...detects that the combustion has reassumed the starter power is set to full power to reach the idle rpm as quickly as possible and the pump power is increased accordingly to the real RPM increase allo...

Page 17: ...power on its own the ecu does not know when the plane is on the ground Can I use the restart function many times NO Restart function is an emergency procedure and places a high stress on the engine an...

Page 18: ...tested from factory ready to use and usually these settings should be correct for normal use However the user can modify these default settings to allow the engine to run optimally in different condi...

Page 19: ...in 3D planes doing fast aerobatics and high Gs maneuvers The gyroscopic forces that an turbine rotor turning at 100 000RPM apply to the bearings doing a loop in less than 1s are extremely high and can...

Page 20: ...se measures it is necessary to shut down and power up the Ecu Set the trim down trimLow and push the left button on the display The Ecu will show the cause of last shutdown and the parameters value at...

Page 21: ...using kerosene Diesel fuel vary significantly between countries you should test locally 2 Ensure the fuel is clean and filtered at each stage of mixing and transfer to the model fuel tank Please note...

Page 22: ...he engine and mounting for loose fittings and secure if required 5 Ensure the fuel system is kept free from dust and dirt inclusion and that fuel is carefully filtered Engine storage 1 Disconnect the...

Page 23: ...rtup The fuel flow during ignition phase must be finely tuned for each engine pump combination and this is done at factory during test In the case that after some run time the pump become loose and th...

Page 24: ...Smart data terminal 24...

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