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1.  Install first length of flue pipe crimped end down, inside gather collar. Rivet flue pipe in 3 places around gather collar. 

Place bottom flue spider bracket around gather flue pipe collar, secure in position by tightening up coach bolt/screw 
(supplied).

2.  Install second length of the flue pipe crimped end down and fix by riveting in at least 3 places around the flue pipe 

joint.

3.  Install first length of the flue pipe casing by positioning on installed bottom flue spider bracket crimped end up.
4.  Position flue spacer at the flue pipe joint.
5.  Repeat steps 1 - 4 to the required flue height. As per AS/NZS2918:2001 4.9.1 

a.  “the flue pipe shall extend not less than 4.6m above the top floor protector”.
b.  “the minimum height of the flue system within 3m distance from the highest point of the roof shall be 

600mm above that point”.

c.  “the minimum height of a flue system further than 3m from the highest point of the roof shall be” a minimum 

“1000mm above roof penetration”.

d.  “no part of any building lies in or above a circular area described by a horizontal radius of 3m about the flue 

system exit”.

6.  The last length of flue pipe needs to extend past the flue pipe casing by at least 150mm or flush with the top of 

the casing cover spigot when fitted - sizing/measuring and cutting down should be carried out prior to the flue pipe 
casing being fitted over the flue pipe.

7.  Before fitting casing cover, place the spider in opposition with the spider post facing down between the flue pipe 

and flue pipe casing. Secure spider in position. Place the casing cover over the flue pipe, press down firmly onto 
the spider. Check airway around the casing cover is clear, then secure in position using three stainless steel rivets.

8.  Fit cowl to top of flue - DO NOT RIVET IN POSITION. In high wind areas, it is recommended that the cowl be 

secured in position with a stainless steel self tapping screw, this will enable the cowl to be removed for cleaning. 
Discuss Bird Proofing needs with your installer. N.B. in extreme wind areas it may be necessary to consult The 
Fireplace Ltd or your local agent for further technical assistance Ph: 0800 843 3473.

9.  If flue is concealed in a chase, allow for air vents (2 x 80mm diam. or equivalent) at the highest possible point on the 

chimney chase or alternatively, allow a min 25mm air space between the casing cover spigot and the outer casing. 
Refer to Figure 12, 13, 14.

Floor Protector

A

C

Fig. 9

Rock wool insulation
(glue rock wool using fire 
cement to the firebox & 
gather)

Hebel Block

Inner Leg Face

Gib Board

Non combustible material 
(Promina, Eterpan LD, 
Supalux)

Heat 

Shield

(see Table 2)

(see Table 2)

min 2 x 80mm dia or equal square or rectangle 

shape area wall or floor mounted air vents

Dr

awing Not T

o Scale

 

FLUE INSTALLATION

 PLAN

5.TW.1E

Summary of Contents for Universal 500

Page 1: ...cess allowances and provision for the Stainless Steel Weather Cover Fig 1 Hebel Block Margin Lintel Hebel Block Margin Leg Floor Protector min 75mm thick Hebel Block for wooden floor see Table 4 for F...

Page 2: ...F Y Off set Gather 500 500 600 550 350 650 200 300 200 630 325 600 600 700 650 350 650 200 300 200 630 330 700 SH 700 800 750 350 650 200 300 200 630 340 700 SH L 700 800 750 350 600 200 300 200 580 3...

Page 3: ...ded Directly touching the firebox with any board or plaster finish will cause cracking from heat expansion Allow 2mm minimum space away from the firebox J etma s ter Fig 5 Fig 6 Fig 7 Margin Lintel mi...

Page 4: ...25 25 B Refer to the minimum framing dimensions as per table 2 Allow a temporary lintel height see table 2 B from the finished floor protector level until the firebox and flue system is installed Inst...

Page 5: ...n should be carried out prior to the flue pipe casing being fitted over the flue pipe 7 Before fitting casing cover place the spider in opposition with the spider post facing down between the flue pip...

Page 6: ...m 100mm recess Secure firebox with 2 x12mm dynabolts for earthquake retraints Maintain the air intake unobstructed Floor Protector Fig 10 Fig 11 B see Table 2 Note All external air vents ceiling penet...

Page 7: ...proofed with permanently fixed screens Drip Line Drip Line flue pipe flue pipe casing 25 25 Fig 12 Typical Cowl Casing Cover Air Gap Top Spider Approved Flashing Air Vents min 2 x 80mm dia or equal s...

Page 8: ...A minimum 25mm clearance from flue pipe casing to combustible material must be maintained A Minimum clearance of 200mm above Heat Shield must be maintained Dimensions in mm 3000 or less 3000 More tha...

Page 9: ...that allowances MUST be made for air replacement vents to be located near the fireplace to aid combustion and reduce the incidence of back venting Refer below for air vent sizing and suggested locatio...

Page 10: ...a decorative surround constructed of combustible material it must be located within the shaded area defined in Fig 21 Projection mm Combustible Materials Non Combustible Materials X Y 1 2 3 4 5 6 Not...

Page 11: ...must be located a minimum of 300mm from the fireplace opening min 300 100 min 100 min max recess 100mm 4 5 Surround Leg Jetmaster Firebox Fig 22 Drawing Not To Scale Combustible Side Wall 4 0 CLEARANC...

Page 12: ...UNSAFE WARNING DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE WARNING DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHEN ITS OPERATING WARNING DO N...

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