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5.  Pull out piston rod assembly (#414). If 

plunger piston (#401) is to be pulled out, 
remove handle assembly to access. 

6.  Remove all O-Rings & Seals. 

7.  Insert new O-Ring or Seal one at a time 

making sure to replace with the same size 
that was removed. (Order appropriate JET 
seal kit.) 

8. Re-assemble. 

9.  Refill oil to bottom of fill hole with hydraulic 

jack oil. Install oil fill plug. 

 

7.4.2

 Valve cartridge 

1.  Remove drain plug (see Figure 7-1), and 

empty the oil into a suitable container. Pump 
handle until all oil has drained. 

2.  Tap out roll pin (#422). 

3.  Remove relief cam (#421). 

4. Unscrew and remove valve assembly 

(#418). 

5.  Install new valve assembly (see sect. 10.0 

for part number) and tighten. 

6.  Install relief cam with roll pin. 

7.  Refill oil to bottom of fill hole with hydraulic 

jack oil. Install oil fill plug. 

 

 

Summary of Contents for PTJ-A Series

Page 1: ...perating Instructions and Parts Manual PTJ A Series Pallet Trucks JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 161003 Ph 800 274 6848 Edition 2 04 2020 www jettools com Copyright 2019 J...

Page 2: ...to the forks and personal injury if the rear of the pallet truck suddenly pops up Never leave a loaded pallet truck unattended in the raised position Always lower load to the floor Do not load pallet...

Page 3: ...iron pump features top of the stroke and overload by pass valve systems and single point valve service for easy replacement The chassis is heavy gauge steel reinforced with cross welded plates to prev...

Page 4: ...x 94 mm Force Required to Move Maximum Load 120 lbs 54 5 kg Overall Height C 45 1 8 in 1146 mm Overall Length L2 51 in 1295 mm 57 in 1448 mm 63 in 1600 mm 57 in 1448 mm 63 in 1600 mm Overall Width W1...

Page 5: ...to the frame 1 Align the holes in the handle with the holes in the pump body Tap the pivot pin through the handle and pump bodies 2 Using pliers turn the pivot pin until spring pin holes line up 3 Us...

Page 6: ...only half way or similar symptoms To clean the relief valve 1 Hold lever in raised position fork lowering position and pump handle quickly 10 to 12 times 2 Move lever to lower position and pump the h...

Page 7: ...ill oil to bottom of fill hole with hydraulic jack oil Install oil fill plug 7 4 2 Valve cartridge 1 Remove drain plug see Figure 7 1 and empty the oil into a suitable container Pump handle until all...

Page 8: ...t lower Relief cam setscrew nut out of adjustment Refer to Adjusting Relief Cam Relief cam or chain element broken Replace affected elements Broken fork rods and linkage Inspect linkages for breaks or...

Page 9: ...9 9 1 1 PTJ A Series Pallet Trucks Exploded View...

Page 10: ...A211 20 Long Axle for 520mm 20in 24 5x390 mm 1 PTJA211 16 Long Axle for 400mm 16in 24 5x250 mm 1 212 PTJA21248 Pushrod 1220mm 48in 2 PTJA21236 Pushrod 914mm 36in 2 PTJA21242 Pushrod 1066mm 42in 2 213...

Page 11: ...A722 Pump Body 1 LM000413 Warning Label not shown 1 PT1636JA ID I D Label PT 1636JA not shown 1 PT2036JA ID I D Label PT 2036JA not shown 1 PT2042JA ID I D Label PT 2042JA not shown 1 PT2048JA ID I D...

Page 12: ...eeded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET...

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