Jet MT Series Operating Instructions Manual Download Page 2

 

 

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  IMPORTANT SAFETY INSTRUCTIONS 

 

Read  and  understand  this  entire  manual 
before  attempting  assembly  or  operation.  You 
should  also  be  thoroughly  familiar  with  all 
information  in  the  owner’s  manual  that 
accompanied your hoist. 

 

Read  and  understand  the  warnings  posted  on 
the  machine  and  in  this  manual.  Failure  to 
comply  with  all  of  these  warnings  may  cause 
serious injury. 

 

Replace  the  warning  labels  if  they  become 
obscured or removed. 

 

This  trolley  is  designed  and  intended  for  use 
by properly trained and experienced personnel 
only. If you are not familiar with the proper and 
safe  operation  of  a  trolley,  do  not  use  until 
proper  training  and  knowledge  have  been 
obtained. 

 

Do  not  use  this  trolley  for  other  than  its 
intended  use.  If  used  for  other  purposes,  JET 
disclaims  any  real  or  implied  warranty  and 
holds  itself  harmless  from  any  injury  that  may 
result from that use. 

 

Do  not  install  this  trolley  where  explosive 
hazards may exist. 

 

Beam must be  properly  installed and rated for 
anticipated  loads.  Do  not  install  trolley  on 
beams of unknown capacity. 

 

Do not  install trolley on damaged or deformed 
beams. 

 

JET  trolleys  are  designed  to  be  used  with 
hoists of the same rated capacity. Never use a 
hoist with a capacity greater than the capacity 
of the trolley. 

 

Never  subject  trolley  to  a  side  pull  or  load. 
Load  must  be  centered  directly  under  the 
hoist/trolley assembly. 

 

Make  sure  load  is  stable  and  secure  before 
moving. 

 

Never  lift  load  higher  than  is  necessary  to 
safely move it. 

 

Do not use to lift people, or loads over people. 
Warn  others  in  the  vicinity  when  lifting  or 
transporting  a  load.  Avoid  swinging  load  and 
hook. 

 

Do not use in wet, damp or poorly lit locations. 
This trolley is not rated for outdoor use. 

 

Do not exceed the rated capacity of the trolley. 

 

Maintain firm footing when operating the trolley. 

 

The  exposed  end  of  the  beam  or  rail  must 
have  a  stop  installed  to  contact  the  frame 
sides  of  the  trolley,  to  prevent  the  trolley  from 
sliding off the beam/rail. 

 

Always  inspect  the  trolley  for  damage  prior  to 
use.  If the trolley  is damaged, do not  use  until 
it has been repaired or replaced. 

 

Leave  all  internal  maintenance  to  a  qualified 
JET service center. 

 

Do not operate this trolley while tired or  under 
the  influence  of  drugs,  alcohol  or  any 
medication. 

 

Thoroughly 

familiarize 

yourself 

with 

all 

instructions  that  accompanied  the  hoist  you 
will be using with this trolley. 

 

Anticipate stopping points and allow the trolley 
to come to a smooth stop. Avoid sudden stops 
or reversals. 

 

Familiarize  yourself  with  the  following  safety 
notices used in this manual:

 

 This means that if precautions 

are not heeded, it may result in minor injury and/or 
possible machine damage. 
 

 This means that if precautions 

are not heeded, it may result in serious injury or 
possibly even death. 
 

 

- - SAVE THESE INSTRUCTIONS - -

 

 

WARNING:

 This product can expose  you to 

chemicals  including  lead  and  cadmium  which 
are  known  to  the  State  of  California  to  cause 
cancer  and  birth  defects  or  other  reproductive 
harm,  and  phthalates  which  are  known  to  the 
State  of  California  to  cause  birth  defects  or 
other  reproductive  harm.  For  more  information 
go to http://www.p65warnings. ca.gov. 

Summary of Contents for MT Series

Page 1: ...LaVergne Tennessee 37086 Document No M 140183 Ph 800 274 6848 Edition 1 06 2020 www jettools com Copyright 2020 JET Operating Instructions and Parts Manual MT Series 2 speed Electric Trolley This pdf...

Page 2: ...move it Do not use to lift people or loads over people Warn others in the vicinity when lifting or transporting a load Avoid swinging load and hook Do not use in wet damp or poorly lit locations This...

Page 3: ...rolley Frame Parts List 14 11 2 1 MT050 and MT100 Trolley Motor Exploded View 15 11 2 2 MT050 and MT100 Trolley Motor Parts List 16 11 3 1 MT050 and MT100 Trolley Electricals Exploded View 17 11 3 2 M...

Page 4: ...nsion bolts and center load plate Wheels are hot forged steel and hardened steel comprises the gears and pinion which is driven by a planetary gear reducer Extensions are available to accommodate the...

Page 5: ...e 3 phase Voltage 230V Current Draw amperage High Spd 0 8 1 2 2 2 3 8 3 8 Low Spd 0 6 0 9 1 7 2 2 2 2 Dimensions Figure 5 1 A 15in 382mm 15in 382mm 15 4in 392mm 17 4in 442mm 17 4in 442mm B 4 9in 124 5...

Page 6: ...6 185mm 7 5 16 185mm C 12 13 16 325mm 12 13 16 325mm 14 3 16 360mm 15 3 4 400mm 15 3 4 400mm D 7 1 16 180mm 7 1 16 180mm 7 5 16 185mm 7 11 16 195mm 7 11 16 195mm E 2 15 16 4 15 16 2 15 16 4 15 16 3 15...

Page 7: ...e measurement Spacers must be moved in sets of two to maintain centerline of trolley Distance between trackwheel flanges should be 1 8 to 2 inches 3 to 5mm greater than the beam flange width for strai...

Page 8: ...nd orange wires in the hoist See Figure 6 6 The grey wire will control the forward movement of the trolley The orange wire will control the reverse movement of the trolley 5 Bring the trolley control...

Page 9: ...doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately 7 2 Extension Cords If an extension cord is necessary make sure the cord rating is suitable for the...

Page 10: ...and disc can be adjusted by the bolt shown in Figure 8 1 Loosen nut and fully tighten adjustment bolt Then loosen the bolt two rotations Retighten nut against motor housing to secure setting Figure 8...

Page 11: ...by a qualified service technician Trolley performs slugglishly Rail beam is dirty or worn Clean rail as part of regular inspection process Trolley continues movement after brake applied Grease or oil...

Page 12: ...umber and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may b...

Page 13: ...13 11 1 1 MT050 and MT100 Trolley Frame Exploded View...

Page 14: ...Bracket 1 MT100 A10 Load Bracket 1 11 MT050 A11 Spacer Washer 40 24 1 8 32 MT100 A11 Spacer Washer 46 27 1 8 32 12 MT050 A12 Spring Washer 7 8 4 MT100 A12 Spring Washer 1 4 13 MT050 A13 Hex Nut 7 8 9U...

Page 15: ...15 11 2 1 MT050 and MT100 Trolley Motor Exploded View 23 17 18 11 10 20 19 22 21 1 5 2 3 4 6 13 12 24 8 9 7 19 16 15 14 11...

Page 16: ...10 3 10 MT050 B10 Hex Head Bolt M6 1 60L 4 11 TS 2361061 Spring Washer M6 8 12 MT050 B12 Motor Stator Assembly 3 230V60Hz0 12 0 03kW 1 MT100 B12 Motor Stator Assembly 3 230V60Hz0 18 0 04kW 1 13 MT050...

Page 17: ...ng Washer M6 6 3 MT050 C03 Electric Housing Cover 1 4 MT050 C04 Gasket 15 1 5 MT050 C05 Rubber Band 1 6 MT050 C06 Magnetic Contactor 110V LC1 D09 F7 2 7 MT050 C07 Contactor Rail 2PC 1 8 MT050 C08 Magn...

Page 18: ...18 11 4 1 MT200 Trolley Frame Exploded View...

Page 19: ...9 MT200 A09 Position Tube 48 34 69L 4 10 MT200 A10 Load Bracket 1 11 MT200 A11 Spacer Washer 54 34 1 8 32 12 MT200 A12 Spring Washer 1 1 4 4 13 MT200 A13 Hex Nut 1 1 4 7UNC 4 14 MT050 A14 Bumper 2 15...

Page 20: ...20 11 5 1 MT200 Trolley Motor Exploded View...

Page 21: ...09 Retaining Ring S 10 3 10 MT050 B10 Hex Head Bolt M6 1 60L 4 11 TS 2361061 Spring Washer M6 8 12 MT200 B12 Motor Stator Ass y 3 230V60Hz0 37 0 09kW 1 13 MT050 B13 Rectifier 1 14 TS 1482041 Hex Head...

Page 22: ...6 6 3 MT050 C03 Electric Housing Cover 1 4 MT050 C04 Gasket 15 1 5 MT050 C05 Rubber Band 1 6 MT050 C06 Magnetic Contactor 110V LC1 D09 F7 2 7 MT050 C07 Contactor Rail 2PC 1 8 MT050 C08 Magnetic Contac...

Page 23: ...23 11 7 1 MT300 and MT500 Trolley Frame Exploded View...

Page 24: ...MT300 A10 Position Tube 50 40 83 5L 4 MT500 A10 60 47 83L 4 11 MT300 A11 Load Bracket 1 MT500 A11 1 12 MT300 A12 Stay Bolt 1 1 2 6UNC 390L 2 MT500 A12 1 3 4 x5UNCx415L 2 13 MT050 A13 Bumper 4 14 MT300...

Page 25: ...25 11 8 1 MT300 and MT500 Trolley Motor Exploded View...

Page 26: ...or 64 80 228 1 11 BB 6204ZZ Bearing 6204ZZ 1 12 MT300 B12 Oil Seal 35 20 8t 1 13 MT300 B13 Flange 1 14 MT300 B14 Spring Pin 5 16L 2 15 MT300 B15 Gearbox Gasket 1 16 F006050 C Retaining Ring Ext S 25 1...

Page 27: ...Washer M6 6 3 MT050 C03 Electric Housing Cover 1 4 MT050 C04 Gasket 15 1 5 MT050 C05 Rubber Band 1 6 MT050 C06 Magnetic Contactor 110V LC1 D09 F7 2 7 MT050 C07 Contactor Rail 2PC 1 8 MT050 C08 Magneti...

Page 28: ...nnections 12 1 MT Trolley wiring SF20000495 28101 KM6 R1 R3 1 3 M TRAVERSING E MOTOR 2 8P BRAKE BC FR3 M1 M4 M6 M5 M3 2 KM7 R2 R4 4 C KM5 2 4 2 6 3 1 5 2 6 4 1 3 5 KM5 KM6 3 4 KM7 FR3 2 4 3 E 1 E 2 4...

Page 29: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Page 30: ...30...

Page 31: ...31...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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