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PRIOR TO INSTALLATION

Check for damage during shipment.  Place claim with carrier if any damage is discovered.  DO NOT install or use a damaged
hand chain hoist.

Check and verify that structure or other equipment that will support the hand chain hoist has a rated load capacity equal to or
greater than the rated load capacity of the hand chain hoist to be used.

OPERATION
Before initital operation of hoist:

1. Read and comply with all instructions and warnings furnished with or attached to hoist.
2. Check lubricant.
3. Check operation of brake.
4. Check that chain is properly seated in sheaves and that chain is not twisted, kinked, or damaged.

Before each shift:

1. Inspect hooks for nicks, gouges, cracks, and signs of pulling apart or twisting.
2. Inspect hook latch for proper operation.
3. Check chain for kinks or twists.
4. Check operation of brake.
5. Replace warning label if missing or illegible.

Before operating:

1. Be certain all personnel are clear of the load to be lifted and moved.
2. Make sure load will clear stock piles, machinery, or other obstructions when hoisting and travelling the load.
3. Eliminate any twists or kinks in the load chain.

SAFETY PRECAUTIONS

A.

READ

 these instructions and ASME B30.16, Safety Standard for Overhead Hoists before installing, operating, or maintaining

this equipment.

B.

WARN

 personnel of approaching loads.

C.

DO NOT

1. Lift more than rated load.
2. Operate hoist when it is restricted from forming a straight line with the direction of loading.
3. Operate with twisted, kinked, or damaged chain.
4. Operate if chain is not seated in sheaves or sprockets.
5. Wrap chain around load or use chain as a sling.
6. Operate unless load is properly applied to the saddle or bowl of the hook.
7. Operate if load is applied to the tip of the hook.
8. Operate with damaged or missing hook latches.

9. Lift people or lift loads over people.

10. Operate with side-pulling or side-loading of load to hoist.
11. Operate a damaged or malfunctioning hoist.
12. Operate with other than hand power.
13. Remove, deface, or obscure warning label or labels on hoist.
14. Leave load suspended when hoist is unattended unless specific precautions have been instituted and are in place.
15. Lengthen load chain or repair damaged load chain by welding.
16. Use chain as a ground for welding.

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Summary of Contents for L90

Page 1: ...nton Alberta Winnipeg Manitoba Mississauga Ontario St Laurent Quebec Dartmouth Nova Scotia V5A 4W4 T6B 3M8 R3H 0H4 L4Z 1X2 H4R 2A2 B3B 1M2 Tel 604 444 5300 Toll free Tel 204 632 6970 Tel 905 502 8665 Sans frais Tel 902 468 8324 Toll free 1 800 472 7685 Tel 1 800 468 1628 Toll free 1 800 665 7524 Toll free 1 800 387 3879 Tel 1 800 363 2885 Toll free 1 800 472 7686 Fax 604 444 9227 Fax 1 800 663 774...

Page 2: ...pect test maintain and operate these hand chain hoists in accordance with ASME B30 16 Safety Standard for Overhead Hoists These general instructions deal with the normal installation operation and maintenance situations encountered with the hand chain hoists described herein The instructions should not be interpreted to anticipate every possible contingency or to anticipate the final system or con...

Page 3: ...other obstructions when hoisting and travelling the load 3 Eliminate any twists or kinks in the load chain SAFETY PRECAUTIONS A READ these instructions and ASME B30 16 Safety Standard for Overhead Hoists before installing operating or maintaining this equipment B WARN personnel of approaching loads C DO NOT 1 Lift more than rated load 2 Operate hoist when it is restricted from forming a straight l...

Page 4: ...QUENT F INSPECTION PERIODIC P INSPECTION Normal Monthly Annually Heavy Weekly to Monthly Semi Annually Severe Daily to Weekly Quarterly TABLE 2 INSPECTION CHART In chart F indicates Frequent Inspection P indicates Periodic Inspection LOCATION CHECK FOR F P LOCATION CHECK FOR F P Braking mechanism Slipping under load T Hook Retaining Members Pins Bolts Nuts Not tight or secure T Hard to release T B...

Page 5: ...ws 1 Measure hook throat opening from metal to metal of the hook as shown by dimension g in Figure 2 DO NOT measure from latch to metal Hook must be replaced when throat opening measurement has increased 5 over the original throat opening dimension of a new hook as follows CAPACITY TONS DIMENSION g NEW HOOK DIMENSION g REPLACE HOOK 1 2 30mm 31 5mm 1 34mm 35 7mm 1 1 2 39mm 40 9mm 2 43mm 45 2mm 3 50...

Page 6: ...or brackets and chain link 4 Insert cotter pin through hole in anchor pin and secure To install load chain into lower hook 1 2 1 1 1 2 and 2 ton 1 Remove cotter pin from castle nut and remove nut 2 Insert last chain link into lower hook slot Check that chain is not twisted 3 Insert chain bolt into lower hook slot 4 Insert chain bolt through lower hook slot and chain link 5 Secure castle nut to end...

Page 7: ...6 ...

Page 8: ...D STYLE SAFETY LATCH ASSY NEW STYLE GEAR CASE ASSY 2ND 3RD GEAR ASSY STRIPPER ASSY TOP HOOK PIN STAY BOLT COVER NUT WASHER HAND WHEEL COVER CHAIN STOP PIN ANCHOR PLATE ANCHOR PLATE PIN DRIVING SHAFT DRIVING SHAFT WASHER LOAD GEAR CASTLE NUT CASTLE NUT PIN LOAD METAL LOAD SHEAVE COVER LOAD SHEAVE COVER PIN HAND CHAIN WHEEL DISC HUB RATCHET GEAR FRICTION DISC CHECK WASHER PAWL PAWL PIN PAWL SPRING B...

Page 9: ... BOTTOM HOOK ASSY SAFETY LATCH ASSY GEAR CASE ASSY 2ND 3RD GEAR ASSY STRIPPER ASSY TOP HOOK PIN STAY BOLT COVER NUT WASHER HAND WHEEL COVER CHAIN STOP PIN ANCHOR PLATE ANCHOR PLATE PIN DRIVING SHAFT DRIVING SHAFT WASHER LOAD GEAR CASTLE NUT CASTLE NUT PIN LOAD METAL LOAD SHEAVE COVER LOAD SHEAVE COVER PIN HAND CHAIN WHEEL DISC HUB RATCHET GEAR FRICTION DISC CHECK WASHER PAWL PAWL PIN PAWL SPRING B...

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