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14

11.2

  Positioning ram 

11.2.1

  Sliding ram fore and aft 

 

Care should be taken to lock 

ram securely after setting.

 

1.  Loosen two handles (A, Figure 12) that lock 

ram to its ways. 

 

Figure 12:  Ram positioning 

 

2.  Turn handle (B, Figure 12) to move ram on its 

ways. 

3.  When desired position is reached, tighten 

handles (A) securely. 

Note: It is recommended while performing heavy 
milling work, that the head be left as close to the 
face of turret as possible. Maximum rigidity is then 
obtained. 

11.2.2

  Rotating ram on its turret 

 Make sure machine base is 

secured to floor before repositioning ram. The 
center of gravity can shift enough to cause 
machine to tip over, resulting in serious injury 
to operator and damage to machine. 

1.  Loosen four turret lock bolts (C, Figure 12). 

One-half (1/2) turn should be sufficient to allow 
turret to move. 

Note:

 Use gentle hand 

pressure to avoid rapid movement. 

2.  Turn ram until spindle is in desired position. 

Use scale on turret to establish turn degree. 

3.  Tighten four turret lock bolts (C. Figure 12). 

11.3

  Gib adjustment 

The table, saddle and knee are equipped with 
adjustable gibs. The gibs may require adjustment if 
unusual vibration is noted when locking 
mechanisms are off, or if you experience unusual 
vibration when spindle speed, tooth pitch or depth 
of cut do not account for the vibration. 

NOTE: When adjusting gibs, always start with the 
knee first; adjust the saddle second, and adjust the 
table last. 

11.3.1

  Knee gib 

Loosen the two knee locking handles. The knee 
gib adjustment screw (A, Figure 13) is located 
under the chip wiper at rear of knee where it 
contacts the column. Remove way cover and wiper 
to expose gib adjustment screw. Tighten screw 
until slight drag is felt when turning knee crank. 

11.3.2

  Saddle gib  

Loosen saddle locking handle. The saddle gib 
adjustment screw is on the left front of saddle (B, 
Figure 13). Tighten screw until slight drag is felt 
when turning cross-feed crank. 

11.3.3

  Table gib 

Loosen table locking handles. The table gib 
adjustment screw (C, Figure 13) is on the left-hand 
side, beneath table. Tighten screw until slight drag 
is felt when turning longitudinal table cranks. 

 

Figure 13: Gib locations 

11.4

  Ram wear plate adjustment 

1.  Loosen two hex nuts and adjust the two set 

screws as needed (#19,19-1, sect. 13.4.1). 

2.  Use a dial indicator to measure the amount of 

movement in the ram. Adjust the wear plate 
(#10, sect. 13.4.1) until the indicator reading is 
within 0.003”. 

3.  Retighten hex nuts. 

11.5

  Table lead screw backlash 

adjustment 

Refer to Figure 14. 

The milling machine table is moved by a lead 
screw and nut for each machine axis. For proper 
operation, there must be clearance between lead 
screw and nut, which results in backlash. A second 
feed screw nut is provided to eliminate most of the 
backlash. The following procedures provide 
instructions for obtaining acceptable backlash. 

Summary of Contents for JVM-836

Page 1: ...g Instructions and Parts Manual Step Pulley Turret Mill Model JVM 836 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 690036 Ph 800 274 6848 Revision D 03 2016 www jettools com Copyright 2...

Page 2: ...ional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loca...

Page 3: ...operation changing tooling 13 11 0 Adjustments 13 11 1 Head movement left and right 13 11 2 Positioning ram 14 11 3 Gib adjustment 14 11 4 Ram wear plate adjustment 14 11 5 Table lead screw backlash...

Page 4: ...entilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 12 Do not operate this machine while tired or under...

Page 5: ...damp or wet locations or expose it to rain Keep work area well lighted 37 Some coolants used for machining contain chemicals that may be hazardous to your health if not used properly Read and underst...

Page 6: ...m Distance Spindle to Column 15 3 4 15 3 4 Minimum Distance Spindle to Column 5 1 4 5 1 4 Collet Capacity 1 8 7 8 1 8 7 8 Ram Travel 10 1 2 10 1 2 Ram Rotation 90 L and R 90 L and R Table Table Size 7...

Page 7: ...7 6 0 JVM 836 Installation Layout Figure 1...

Page 8: ...nance and safety instructions NOTE Some parts shown below may have come pre installed on the mill 7 2 Contents of shipping container Refer to Figure 2 1 Turret Mill not shown 1 Flat Way Cover rear 1 P...

Page 9: ...l on a concrete floor to use grout thin mortar to correct any unevenness in the concrete and provide a solid foundation at all points Mill must be supported equally under all four corners Failure to c...

Page 10: ...ll pin with a hole Tap handle lightly until it is flush against hub surface 13 Install elevating knee crank on its shaft 14 Install rubber way covers at front and behind table 7 6 Lubrication Do not o...

Page 11: ...7 Rotate handle clockwise to lock quill in position counter clockwise to release E Micrometer Adjusting Nut E Figure 6 For setting specific spindle depth Each graduation on the nut represents 0 001 o...

Page 12: ...Set switch to OFF position 2 Place work piece on table 3 Clamp work piece using T slot clamps studs and step blocks as required Figure 9 Figure 9 10 3 Changing speeds 1 Unscrew two knobs A Figure 7 a...

Page 13: ...s 2 Turn worm nut B Figure 11 to tilt head left or right as required Use scale on ram adapter to establish angle NOTE The scales on ram adapter and for head rotation are guides only Close tolerance wo...

Page 14: ...E When adjusting gibs always start with the knee first adjust the saddle second and adjust the table last 11 3 1 Knee gib Loosen the two knee locking handles The knee gib adjustment screw A Figure 13...

Page 15: ...Backlash should be between 0 003 inch and 0 005 inch 9 If necessary repeat the above steps 10 Install pleated way cover 11 5 2 Longitudinal backlash adjustment Refer to Figure 14 Only one of the long...

Page 16: ...igure 15 Figure 16 13 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00...

Page 17: ...17 13 1 1 JVM 836 Head Assembly Exploded View...

Page 18: ...JVM836 25 Round Pin 1 26 JVM836 26 Handle Base s n XXXX0049 and lower 1 JVM836 26T Handle Base s n 0040050 and higher 1 JVM836 26TA Handle Assembly includes 26 30 31 1 27 SB 6MM Steel Ball 6 1 28 JVM8...

Page 19: ...6 71 1 Taper Roller Bearing 32008 1 72 JVM836 72 Nut s n xxx0049 and lower 1 JVM836 72T Nut s n 0040050 and higher 2 JVM836 72TA Nut Assembly includes 72 83 98 1 79 JVM836 79 Protection Ring 1 80 JVM8...

Page 20: ...20 13 2 1 JVM 836 Upper Head Assembly Exploded View...

Page 21: ...h Motor s n XXX0049 and lower 1 1 2HP 3 Ph 1 VM M25 Motor s n 0040050 to 2110610 1 1 2HP 1 Ph 1 VM M25 3Ph Motor s n 0040050 to 2110610 1 1 2HP 3 Ph 1 VM M25N Motor s n 2120611 and higher 1 1 2HP 1 Ph...

Page 22: ...6x8 4 44 JVM836 44B Switch Cord 4C 1Ph 1 JVM836 44 3Ph Switch Cord 7C 3Ph 1 45 VB A29 Belt A29 1 46 VM M26 1PHG Spindle Speed Chart 1 Phase 1 VM M26 3PHG Spindle Speed Chart 3 Phase 1 48 VM M2 1 Sprin...

Page 23: ...23 13 3 1 JVM 836 Leadscrew Assembly Exploded View...

Page 24: ...I14 Bearing Bracket 1 15 VM I18 Bearing Bracket 1 16 VM J11 Bearing Block 1 17 VM I13 Hex Socket Screw M10x16 8 18 VM I12 Taper Pin 8x130 mm 6 19 TS 1515021 Hex Socket Screw M8x20 4 20 JVM836 20B Flat...

Page 25: ...25 13 4 1 JVM 836 Base Assembly Exploded View...

Page 26: ...M L3T Pinion Shaft s n 0040050 and higher 1 VM L3TA Pinion Shaft Assembly includes 11 12 13 1 14 VM L2 Full Dog Point Set Screw M6x12 1 16 TS 1550081 Flat Washer M12 4 17 VM K12 Stud serial 0040063 lo...

Page 27: ...nurled Nut 1 69 VM H4 Clutch Insert 1 VM H4T Clutch Insert 1 71 VM H1 Hand Lever 1 VM H1T Hand Lever 1 73 VM H1 3G Hand Grip 1 74 VM H24 Straight Bevel Gear s n XXX0049 and lower 1 VM H24T Helical Bev...

Page 28: ...HP Hand Oiling Pump 1 2 JVM836 ALMP Aluminum Pipe 4 1 3 JVM836 DB Oil Regulating Distributor 1 4 JVM836 TJ T Joint 4 1 5 JVM836 FST Flexible Steel Tube 1 6 JVM836 CJ Check Joint 4 1 8PT 2 7 JVM836 EJ...

Page 29: ...29 14 0 Electrical Connections for JVM 836...

Page 30: ...30 This page intentionally left blank...

Page 31: ...31 This page intentionally left blank...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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