background image

 

6

6.0

  Setup and assembly 

Number in parentheses refers to corresponding 
number in parts breakdown. 

1.  Remove all packing material from stacker. 

2.  To assemble forks, remove one of the snap 

rings (#5). Tap fork shaft out (#6). Forks to be 
assembled must come from the same crate as 
the mast. 

3.  Align holes in forks (#1) with holes in carriage 

(#4) and tap fork shaft through carriage and 
fork holes. 

4.  Reinstall snap ring (#5) to hold fork shaft in 

place. 

5.  Be sure assembled forks are even and 

parallel. Use adjusting screws (#3) if correction 
is needed. 

6.  To assemble outrigger legs, make sure legs to 

be assembled come from the same crate as 
the mast. 

7.  Insert outrigger legs (#24A and #24B) into tube 

openings in bottom of mast (#18). Align holes 
in legs with holes in mast to enable legs to be 
equal distance from mast. Legs should slide 
into tube openings easily without force. 

NOTE:

 Make sure the proper leg is inserted on 

the correct side. (The beveled edge near the 
wheel will face upward.) If the mast does not 
stand vertical after assembling the legs, flip the 
legs over and switch sides. 

8.  Fasten legs with four screws, four lock 

washers four flat washers, and four hex nuts 
(#25-27, and 33). Tighten hex nuts firmly. 

9. 

IMPORTANT:

 The hydraulic cylinder comes 

with a shipping plug installed (#106). Before 
operating the stacker, remove this shipping 
plug and install breather plug (included in 
packaging provided with stacker) in its place. 

 Do not exceed rated load and 

load center capacities. Excessive load can 
cause tipping or loss of control. Use on 
finished, smooth and level floors only; do not 
use on slopes. 

7.0

  Operation 

1.  Insert both forks evenly and completely under 

load. Load must be distributed equally on both 
forks and centered toward the mast. Do not 
allow more than half the load to extend beyond 
load center. Do not lift load with fork tips only 
and do not lift unstable or loose load. 

2.  Press the foot pedal or push the pump handle 

downwards (handle lever must be in lower 
position) to raise the forks by one stroke. 
Continue to pump the pedal, or handle, until 
desired height is reached. Do not exceed 
maximum lifting height. 

3.  To lower forks, pull the pump release lever on 

handle slowly to allow the load to lower in a 
cautious and controlled manner. 

4.  To move stacker with load, lower forks 

carefully. Use both hands with a firm grip to 
push and steer the stacker on level, smooth 
finished floors only. Keep all people clear from 
stacker while lifting, lowering and moving load.  

 When not in use, do not allow 

heavy loads to remain on the forks for an 
extended period of time. Always lower forks 
when not in use. 

8.0

  Maintenance 

For optimum performance, the drive chain (#37) 
should be lubricated with chain oil regularly. 

Always store the hydraulic stacker without load, 
and forks in lowest position. 

Periodically check oil level in cylinder. Replenish as 
needed with hydraulic jack oil through the oil plug 
(#106) 

Keep pivot points and metal-to-metal contact points 
lubricated. 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for JHS-2200A

Page 1: ...ting Instructions and Parts Manual Hydraulic Stacker Model JHS 2200A JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 140531 Ph 800 274 6848 Revision B2 08 2014 www jettools com Copyright 2014 JET ...

Page 2: ...er in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This warranty gives you specific legal rights subject to applicable state law Limitations on This Warranty JET LIMITS ALL IMPLIED W...

Page 3: ...ruck style handle for additional leverage Durable smooth rolling nylon load wheels and large diameter swivel casters make the hydraulic stacker easy to maneuver Caster brakes are standard to prevent movement It features a hydraulic pump with automatic overload protection and heavy duty welded steel frame and with regular maintenance will provide years of dependable service This manual is provided ...

Page 4: ... Always secure load before raising or moving the stacker 9 Do not allow more than half of load to extend beyond load center of stacker 10 Always keep load close to mast 11 Do not transport load in raised position 12 Use on level smooth finished floors only Do not use on uneven or sloping floors 13 Pull pump release lever slowly to allow load to descend in a controlled manner 14 Always use genuine ...

Page 5: ...fork width min max 11 27 1 2 279 700mm Outrigger width 4 102mm Outrigger height 3 1 2 90mm Outrigger inside width min max 34 1 4 50 1 2 870 1283mm Outrigger outside width min max 42 58 3 4 1067 1492 Stacker overall size 62 L x 42 W x 78 H 1575 x 1067 x 1981mm Wheels Load wheel material and size Black nylon 5 OD x 3 1 4 W 127 x 83mm Caster material and size Poly Aluminum 7 OD x 2 W 178 x 51mm Caste...

Page 6: ...vided with stacker in its place Do not exceed rated load and load center capacities Excessive load can cause tipping or loss of control Use on finished smooth and level floors only do not use on slopes 7 0 Operation 1 Insert both forks evenly and completely under load Load must be distributed equally on both forks and centered toward the mast Do not allow more than half the load to extend beyond l...

Page 7: ...ton well lubricated Adjustment nut 62 not in correct position Adjust nut properly Fork frame and roller sprocket are jammed Correct jam replace bearing if necessary Hydraulic fluid leak Sealing parts worn or damaged Replace parts Some parts cracked or worn Replace parts The fork descends without the release valve working Release valve unable to close properly due to impurities in hydraulic oil Rep...

Page 8: ...8 10 1 1 JHS 2200A Mast Assembly Exploded View ...

Page 9: ...asher 16mm 4 27 JHS2200A 27 Hex Head Bolt M16x140 4 28 TS 1550031 Flat Washer 5mm 6 29 TS 1551031 Lock Washer 5mm 6 30 TS 1502031 Socket Head Cap Screw M5x12 6 31 JHS2200 31 Steel Fence 1 32 TS 2310181 Hex Nut M18 4 33 TS 155010 Flat Washer 16mm 4 34 JHS1100 35 Chain 05B 1x15mm 2 35 JHS1100 59 Chain Wheel 2 36 JHS1100 11 Snap Ring 47mm 2 37 JHS1100 60 Chain Wheel Bracket 1 38 JHS1100 61 Spring Pin...

Page 10: ...x Nut M18 4 73 JHS2200A 73 Dust Cap 2 74 JHS1100 75 Foot Brake 2 75 JHS1100 76 Stop Lug 2 76 TS 1550061 Flat Washer 8mm 4 77 JHS2200A 77 Anchor Bolt 2 78 JHS2200A 78 Hex Cap Screw M14x15 4 79 TS 2361141 Lock Washer 14mm 4 80 TS 155009 Flat Washer 14mm 4 81 JHS1100 83N Wheel Axle 2 82 JHS1100 85N Wheel 2 83 JHS1100 44 Spring Pin Ø3x30mm 1 84 JHS1100 63 Shaft 1 85 JHS1100 69 Spring 1 129 TS 1540081 ...

Page 11: ...11 10 2 1 JHS 2200A Pump Assembly Exploded View ...

Page 12: ...14 O Ring 31 5x3 55mm 1 104 JHS1100 115 U Ring 32x40x5 5mm 1 105 JHS1100 116 Ram Piston 1 106 JHS1100 117 Oil Plug M8x10 1 107 JHS2200A 107 Pump Body 1 108 SB 6MM Steel Ball 6mm 2 108A SB 7MM Steel Ball 7mm 1 109 JHS1100 120 Spring Base 1 110 JHS1100 121 Spring 1 111 JHS1100 122 Adjusting Screw 1 112 PT2748J 101B 8 O Ring 11 8x2 65mm 1 113 JHS1100 123 Relief Plug 1 114 JHS2200A 114 Bushing 1 115 J...

Reviews: