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7

Before storing the grip puller: 

5.  After use, remove the wire rope from the 

main body by setting the clamp lever into the 
notch (disengage clamp), then pulling the 
wire rope from the inlet side at the rear of 
the puller. 

6.  After the wire rope is removed, push the 

clamp lever out of the notch and let it snap 
back to its original position. If the clamp 
lever is kept in the notch for an extended 
time period, its spring may become 
stretched. 

7.  Wipe off any sand or water from the puller 

body, including internal mechanisms, and 
the wire rope, then apply oil liberally to both. 

8.  Store the grip puller away from rain, dew, 

high humidity areas or around acidic 
chemicals, which will promote rusting. 

Maintenance 

Make frequent and careful inspections of the 
puller. Make sure puller and wire rope are 
sufficiently oiled, and that they are free of any 
sand, dirt, dust or other obstruction or 
abnormality.   

Make sure hooks are not deformed and that the 
puller body has not been warped or damaged. 

Use care to prevent the wire rope from kinking. If 
the rope is left shaped like a basket or is kinked 
many turns at a single point, its strength is 
greatly diminished and may result in failure. 

Replace

 the wire rope immediately if: 

  The thickness of the rope becomes less 

than half of the original value due to 
abrasion.  

 

The rope exhibits basket-like shapes, kinks, 
or any abnormal deformation. 

  The rope is given an exceptionally heavy 

shock during operation; this can fatigue the 
rope even if the load is within puller 
capacity. 

 

The entire rope is napped due to many small 
cuts. 

  The eye section (thimble) of the wire rope 

becomes elliptical in shape. 

 

The clamp is deformed. 

 

 

Troubleshooting 

Trouble Probable 

Cause 

Remedy 

Wire rope will not 
move in either 
direction. 

Insufficient lubrication. 

Oil the puller and wire rope. 

Puller is dirty. 

Disassemble and clean out dust, dirt 
or other foreign matter. Oil the puller 
after reassembly. 

Clamp lever is not in proper position. 

Release clamp lever from notch, and 
allow it to return to engaged position. 

Wire rope will not 
advance during 
normal operation, or 
advances with great 
difficulty. 

Clamp lever is not in proper position. 

Release clamp lever from notch, and 
allow it to return to engaged position. 

Pawls are not lubricated. 

Oil the pawl linkages properly; the 
pawls must engage the wire rope. 

Load is beyond puller capacity. 

Decrease load. 

There is an obstruction within the wire 
rope’s path. 

Remove the wire rope; clean and oil 
the puller and the wire rope. 

The reverse lever is engaging the 
wire rope. 

Check the position of the reverse 
lever. Correct as needed. 

Clamp lever will not 
engage the wire rope 
properly. 

Spring on clamp lever has become 
stretched. 

Replace spring. 

Summary of Contents for JG-150A

Page 1: ...ts Manual 3 4 1 1 2 and 3 Ton Grip Pullers Models JG 75A JG 150A JG 300A Model JG 75A shown JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 286575 Ph 800 274 6848 Revision B 04 2017 www je...

Page 2: ...nal action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locato...

Page 3: ...ted kinked frayed or otherwise damaged wire rope 6 Do not use if grip puller is damaged or malfunctioning 7 Do not lift people or loads over people Always keep people clear from load path 8 When using...

Page 4: ...ax in 17 3 4 29 1 8 31 1 2 47 1 4 31 1 2 47 1 4 Distance Per Stroke in 2 2 17 1 10 Dimensions LxWxH in 16 3 4 x 2 1 2 x 9 1 4 21 1 2 x 3 7 8 x 11 26 x 4 1 2 x 12 3 4 Wire Rope Diameter in 5 16 7 16 5...

Page 5: ...ssembly lubricate the puller as follows Apply oil to the puller mechanisms while continuously operating the reverse lever see Figure 1 This will help spread oil to internal parts Use special care to o...

Page 6: ...hook and inside the safety latch DO NOT attach any cables outside the safety latch on either the puller hook or the wire rope hook See Figure 5 2 Lay out the wire rope correctly without twisting Twis...

Page 7: ...omes less than half of the original value due to abrasion The rope exhibits basket like shapes kinks or any abnormal deformation The rope is given an exceptionally heavy shock during operation this ca...

Page 8: ...8 JG 75A 3 4 Ton Grip Puller...

Page 9: ...pe Guide Sleeve 1 15 JG75A 15 Release Lever 1 16 JG75A 16 Push Link Left 1 17 JG75A 17 Push Link Right 1 18 JG75A 18 Reverse Backwards Action Lever 1 19 JG75A 19 Shaft 1 20 JG75A 20 Retaining Ring 6 4...

Page 10: ...10 JG 150A 1 1 2 Ton Grip Puller...

Page 11: ...Link Left 1 17 JG150A 17 Push Link Right 1 18 JG150A 18 Reverse Backwards Action Lever 1 19 JG150A 19 Shaft 1 20 JG150A 20 Retaining Ring 9 4 21 JG150A 21 Shaft 1 22 JG150A 22 Pin 2 23 JG150A 23 Thrus...

Page 12: ...12 JG 300A 3 Ton Grip Puller...

Page 13: ...A 19 Shaft 1 20 JG300A 20 Retaining Ring 8 2 21 JG300A 21 Shaft 1 22 JG300A 22 Pin 2 23 JG300A 23 Thrust Pin 8 24 JG300A 24 Forward Action Lever Assembly 1 25 JG300A 8 Shear Pin 1 26 JG300A 26 Axle 2...

Page 14: ...14 This page intentionally left blank...

Page 15: ...15 This page intentionally left blank...

Page 16: ...16 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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